CN110257201A - A kind of method and its production equipment of Brewage processing - Google Patents
A kind of method and its production equipment of Brewage processing Download PDFInfo
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- CN110257201A CN110257201A CN201910712162.0A CN201910712162A CN110257201A CN 110257201 A CN110257201 A CN 110257201A CN 201910712162 A CN201910712162 A CN 201910712162A CN 110257201 A CN110257201 A CN 110257201A
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- 238000012545 processing Methods 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 241000209140 Triticum Species 0.000 claims abstract description 51
- 235000021307 Triticum Nutrition 0.000 claims abstract description 51
- 238000000855 fermentation Methods 0.000 claims abstract description 17
- 230000004151 fermentation Effects 0.000 claims abstract description 17
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 17
- 238000005406 washing Methods 0.000 claims abstract description 11
- 238000005253 cladding Methods 0.000 claims abstract description 5
- 238000009413 insulation Methods 0.000 claims abstract description 5
- 235000013405 beer Nutrition 0.000 claims description 36
- GXCLVBGFBYZDAG-UHFFFAOYSA-N N-[2-(1H-indol-3-yl)ethyl]-N-methylprop-2-en-1-amine Chemical compound CN(CCC1=CNC2=C1C=CC=C2)CC=C GXCLVBGFBYZDAG-UHFFFAOYSA-N 0.000 claims description 35
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims description 33
- 238000005057 refrigeration Methods 0.000 claims description 31
- 238000009835 boiling Methods 0.000 claims description 24
- 238000001816 cooling Methods 0.000 claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 240000004808 Saccharomyces cerevisiae Species 0.000 claims description 22
- 235000020017 wheat beer Nutrition 0.000 claims description 19
- 241000209219 Hordeum Species 0.000 claims description 18
- 235000007340 Hordeum vulgare Nutrition 0.000 claims description 18
- 238000001914 filtration Methods 0.000 claims description 14
- QSJXEFYPDANLFS-UHFFFAOYSA-N Diacetyl Chemical group CC(=O)C(C)=O QSJXEFYPDANLFS-UHFFFAOYSA-N 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 7
- 239000012535 impurity Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- 238000005070 sampling Methods 0.000 claims description 6
- 239000008399 tap water Substances 0.000 claims description 6
- 235000020679 tap water Nutrition 0.000 claims description 6
- 239000000523 sample Substances 0.000 claims description 5
- 239000011521 glass Substances 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- 235000020015 schwarzbier Nutrition 0.000 claims description 4
- 235000008694 Humulus lupulus Nutrition 0.000 claims description 3
- 235000013339 cereals Nutrition 0.000 claims description 3
- 238000012937 correction Methods 0.000 claims description 3
- 235000013312 flour Nutrition 0.000 claims description 3
- 238000011081 inoculation Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 230000001706 oxygenating effect Effects 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 238000010792 warming Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 235000000346 sugar Nutrition 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 4
- 238000005538 encapsulation Methods 0.000 abstract description 4
- 238000012546 transfer Methods 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 8
- 229910002092 carbon dioxide Inorganic materials 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 125000002252 acyl group Chemical group 0.000 description 2
- 235000016127 added sugars Nutrition 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 241001390741 Boerhavia anisophylla Species 0.000 description 1
- 235000013334 alcoholic beverage Nutrition 0.000 description 1
- 230000003064 anti-oxidating effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000006210 lotion Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000006213 oxygenation reaction Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 239000008223 sterile water Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 235000013616 tea Nutrition 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12C—BEER; PREPARATION OF BEER BY FERMENTATION; PREPARATION OF MALT FOR MAKING BEER; PREPARATION OF HOPS FOR MAKING BEER
- C12C13/00—Brewing devices, not covered by a single group of C12C1/00 - C12C12/04
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- Health & Medical Sciences (AREA)
- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Genetics & Genomics (AREA)
- Food Science & Technology (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Distillation Of Fermentation Liquor, Processing Of Alcohols, Vinegar And Beer (AREA)
Abstract
The invention discloses the methods and its production equipment of a kind of processing of Brewage, belong to Brewage manufacture field.A kind of production equipment of Brewage processing, including pedestal, cabinet is fixedly connected on the pedestal, saccharifying tank is fixedly connected on the cabinet, fermentor is also fixedly connected on the pedestal, the saccharifying tank is connected by delivery pipe with the fermentor, the saccharifying tank is mainly made of liner, collet and insulation cladding, the collet is fixed on liner, filter vat is fixedly connected in the liner, wheat groove layer is provided on the filter vat, described delivery pipe one end is connected with liner bottom side, and the liner lower end is also connected with electrothermal tube;Integrated saccharification processing is realized in the design that the present invention realizes washing trough, filters, boils a tank three, easy to operate, fermentor is directly connected with saccharifying tank, it is effectively avoided during transfer and encapsulation and touches air, and be sealed fermentation in fermentor, it is ensured that ferment effect.
Description
Technical field
The present invention relates to methods and its production that Brewage processing technique field more particularly to a kind of Brewage are processed
Equipment.
Background technique
Beer is the most ancient alcoholic beverage of the mankind, is water and the tea beverage that consumption is number three in the world later;Beer
Wine belongs to external wine kind in earlier 1900s incoming China, and beer is fermented as primary raw material ﹐ through yeast using great Mai bud ﹑ wine flower ﹑ water to be made
It is full of low alcohol with carbon dioxide made of brew, with the rapid development of society, friend, the party between relative is got over
Come more, the demand of beer can be very big, and current method for preparing beer is mostly located step by step by multiple equipment
Reason, it is necessary first to which a reaction vessel is handled, and is then needed to pour into different wooden barrel or container and is fermented, on the one hand
Wooden barrel or container cannot accurately control temperature and pressure, and air can be touched during transfer and encapsulation, may
It influencing whether the pol during fermentation, influences ferment effect, and cooperative operation between multiple equipment, operating process is troublesome,
It is cumbersome, so that the method and its production equipment of a kind of integrated Brewage processing easy to operate are particularly significant.
Summary of the invention
The purpose of the present invention is to solve the problems of the prior art, and a kind of method of Brewage processing proposed
And its production equipment.
To achieve the goals above, present invention employs following technical solutions:
A kind of production equipment of Brewage processing, including pedestal are fixedly connected with cabinet, the cabinet on the pedestal
On be fixedly connected with saccharifying tank, be also fixedly connected with fermentor on the pedestal, the saccharifying tank passes through delivery pipe and described
Fermentor is connected, and the saccharifying tank is mainly made of liner, collet and insulation cladding, and the collet is fixed on liner, institute
It states and is fixedly connected with filter vat in liner, wheat groove layer, described delivery pipe one end and liner bottom side phase are provided on the filter vat
Even, the liner lower end is also connected with electrothermal tube, and the electrothermal tube is located on the downside of filter vat, and it is defeated to be connected with cold water on the collet
Send circulation pipe, the main inner casing of the fermentor, the first nest peak collet and lagging casing composition, first nest peak collet are fixed on
Liner conical base is fixedly connected with refrigeration compressor in the cabinet, and the refrigeration compressor output end is connected with the first system
Cold pipe, the one end of first refrigerator pipes far from refrigeration compressor are connected with the first nest peak collet.
Preferably, the liner vertical portion is also fixedly connected with the second nest peak collet, is also fixedly connected in the cabinet
Refrigeration case, the refrigeration compressor output end are also connected with the second refrigerator pipes, second refrigerator pipes and the refrigeration case phase
Even, the refrigeration case is connected by third refrigerator pipes with second nest peak collet, and PLC control is fixedly connected in the cabinet
Plate and radiator fan, on the refrigeration case in be provided with cooling conduit, the cooling conduit passes through refrigeration case and the heat dissipation
Fan is in contact.
Preferably, it is connected with semi-open type lid on the liner, is connected with agitating device on the semi-open type lid, it is described
It is connected with cover on inner casing, pressure gauge and probe tube are connected on the cover, is also fixedly connected on the cover for connecting
Connect the gas-tpe fitting of appendix.
Preferably, it is connected with sanitary sight glass in the delivery pipe, the first valve is also connected in the delivery pipe, it is described
It is connected with the second valve in first refrigerator pipes, is connected with third valve in second refrigerator pipes.
A kind of method of Brewage processing, using production equipment described in claim 1, specifically includes the following steps:
S1, raw material are chosen and are crushed
The first step is chosen without fructus hordei germinatus, burnt malt, wheat malt and the black malt of going rotten, and is crushed;
Second step uses different ratio according to different wine kinds, and specifically method is as follows by weight ratio:
Barley beer: 5-6 parts of fructus hordei germinatus, 0.04-0.06 parts of burnt malt;
Wheat beer: 3-4 parts of fructus hordei germinatus, 1-3 parts of wheat malt;
Dark beer: 5-6 parts of fructus hordei germinatus, 0.4-0.6 parts of burnt malt, 0.3-0.5 parts of black malt;
S2, the saccharification of wheat juice
The first step sterilizes saccharifying tank;
Second step, addition tap water liquid level there was not electrothermal tube in saccharifying tank, was heated by electrothermal tube boiled water, mixing is equal
It is even, it is warming up to 66-67 DEG C, stops heating;
Third step feeds intake, and barley beer formula proportioned in step S1, wheat beer formula or dark beer are matched
Square raw material is put into the filter vat of saccharifying tank, and timing is stirred evenly and start, and is kept for 64-66 DEG C of temperature, timing 68-72 points
Clock;
S3, wort filtration
The wheat juice in filter vat is allowed to carry out natural filtration from top to bottom, bucket liquid level to be filtered will leak out, by hot water from upper
And the lower wheat groove layer carried out on slowly flushed lauter tub, washing trough operation is carried out, washing trough is carried out again after the completion of wort filtration, washes
When blending wort concentration reaches 10.5BX-11.0BX after grain, stop filtering;
S4, Wort boiling
The first step is boiled wheat juice by electrothermal tube in saccharifying tank;
Start timing when second step, Wort boiling are to 100 DEG C, boiling time 50-60 minutes, wheat juice was in boiling-like always
State, so that boiling wort concentration reaches 11.0BX-11.5BX;
S5, Wort cooling
The first step opens originally water-cooling circulating system in saccharifying tank, Wort cooling is carried out, for barley beer and black
Beer is cooled to 8-10 DEG C, is cooled to 14-16 DEG C for wheat beer;
Cooling wheat juice is delivered to fermentor by second step;
Third step is oxygenated, and after wheat juice is all transported in fermentor, carries out Wort oxygenating;
S6, beer fermentation
After the first step, cooling wheat juice enter fermentor, required temperature, barley beer and black beer quickly are down in temperature correction
9 DEG C of wine, 15 DEG C of wheat beer;
Second step, inoculation after wheat juice temperature is controlled, add yeast paste, and dosage is the 0.5-1% of wheat juice amount;
Third step, impurities removal, 24 hours heel row cold sludges of canful slowly open Material valve, and impurity is discharged;
4th step carries out primary fermentation, and barley beer warms naturally to 11.5-12.5 DEG C into 8.5-9.5 DEG C of tank temperature degree, when
Between 3-4 days;Wheat beer warms naturally to 20.5-21.5 DEG C into 14.5-15.5 DEG C of tank temperature degree, until pol 4.5-5px sealed cans,
Time 2-3 days;
S7, sealed cans
Barley beer, wheat beer and dark beer: pol drops to 4.0-4.4Bx sealed cans, boosts to 0.10--0.14mPa simultaneously
It keeps;
Examine biacetyl: after sealed cans 3-5 days, sampling is tasted, if can cool down without obvious biacetyl taste, if there is obvious double second
Acyl taste can postpone 1-3 days and cool down;
After sealed cans restore, it is cooled to -0.5-0.5 DEG C in 36-48 hours and keeps, while keeping pressure inside the tank
0.10--0.14mPa
Preferably, before being crushed in step sl to fructus hordei germinatus, 5-10 minutes in advance plus the wet fructus hordei germinatus surface of tap water, really
Malt flour when crushing " broken without broken " is protected, and avoids profit water when crushing to burnt malt, wheat malt and black malt.
Preferably, hops are added in step S4 Wort boiling, concrete operations are to add bitter flower 7-10 after Wort boiling just boils
4-6 minutes flavorings spend 15-20 parts before part and boiling end.
Preferably, in step s 6, after fermentor is added sugar is surveyed to sampling is required before sealed cans daily within two days.
Preferably, in the step S7, if fermentation pressure inside the tank reduces, CO2 can be filled to 0.10--0.14mPa.
Preferably, in the step S7, when sealed cans reduction is cooled to 2-4 DEG C, yeast is recyclable;Before use, will
The yeast discharge trench being discharged at first, yeast exhaust yeast when the storage wine time is more than one week no more than 5 generations using algebra, if
Yeast does not use, and should exhaust when being down to -0.5-0.5 DEG C.
Compared with prior art, the present invention provides a kind of Brewage processing method and its production equipment, have with
It is lower the utility model has the advantages that
1, the method and its production equipment of Brewage processing, by being saccharified in the saccharifying tank first on cabinet
Processing carries out effective saccharification processing using cartridge filter, electric heating tube and the cold water conveying circulation pipe inside saccharifier, and realization is washed
Slot, the design for filtering, boiling a tank three realize integrated saccharification processing, easy to operate, straight by delivery pipe after saccharification processing
It connects and is transported to fermentor, fermentor is directly connected with saccharifying tank, effectively avoids during transfer and encapsulation and touches sky
Gas, and fermentation is sealed in fermentor, it is ensured that the pol during fermentation, it is ensured that ferment effect, and integration is fixed
In pedestal, operating process is convenient, simply, realizes integrated easy to operate.
Detailed description of the invention
Fig. 1 is a kind of method of Brewage processing proposed by the present invention and its structural schematic diagram of production equipment;
Fig. 2 is the part section structural representation of the method and its production equipment of a kind of Brewage processing proposed by the present invention
One of figure;
Fig. 3 is the part section structural representation of the method and its production equipment of a kind of Brewage processing proposed by the present invention
One of figure.
In figure: 1, pedestal;2, cabinet;3, saccharifying tank;301, collet;302, insulation cladding;303, liner;4, fermentor;
401, lagging casing;402, inner casing;403, the second nest peak collet;404, the first nest peak collet;5, delivery pipe;6, sanitation-grade regards
Mirror;7, the first valve;8, electrothermal tube;9, semi-open type lid;10, agitating device;11, cover;12, gas-tpe fitting;13, it samples
Pipe;14, pressure gauge;15, cold water conveys circulation pipe;16, filter vat;17, the first refrigerator pipes;18, third refrigerator pipes;19, second
Valve;20, refrigeration compressor;21, cool down conduit;22, radiator fan;23, PLC control panel;24, refrigeration case;25, the second refrigeration
Pipe;26, third valve.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
In the description of the present invention, it is to be understood that, term " on ", "lower", "front", "rear", "left", "right", "top",
The orientation or positional relationship of the instructions such as "bottom", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, merely to just
In description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with
Specific orientation construction and operation, therefore be not considered as limiting the invention.
Referring to Fig.1-3, the production equipment of a kind of Brewage processing, including pedestal 1 are fixedly connected with cabinet on pedestal 1
2, saccharifying tank 3 is fixedly connected on cabinet 2, fermentor 4 is also fixedly connected on pedestal 1, and saccharifying tank 3 passes through delivery pipe 5 and hair
Fermentation tank 4 is connected, and saccharifying tank 3 is mainly made of liner 303, collet 301 and insulation cladding 302, and collet 301 is fixed at liner
On 303, it is fixedly connected with filter vat 16 in liner 303, wheat groove layer, 5 one end of delivery pipe and liner 303 are provided on filter vat 16
Bottom side is connected, and 303 lower end of liner is also connected with electrothermal tube 8, and electrothermal tube 8 is located at 16 downside of filter vat, is connected on collet 301 cold
Water conveys circulation pipe 15, and the main inner casing 402 of fermentor 4, the first nest peak collet 404 and lagging casing 401 form, the first nest peak folder
Set 404 is fixed on 303 conical base of liner, and refrigeration compressor 20 is fixedly connected in cabinet 2, and 20 output end of refrigeration compressor connects
The first refrigerator pipes 17 are connected to, the one end of the first refrigerator pipes 17 far from refrigeration compressor 20 is connected with the first nest peak collet 404, first
Saccharification processing is carried out in the saccharifying tank 3 on cabinet 2, is conveyed using cartridge filter 16, electric heating tube 8 and the cold water inside saccharifier
Circulation pipe 15 carries out effective saccharification processing, the design for realizing washing trough, filtering, boiling a tank three, realizes at integrated saccharification
Reason, it is easy to operate, fermentor 4 is delivered directly to by delivery pipe 5 after saccharification processing, fermentor 4 is directly connected with saccharifying tank 3,
It is effectively avoided during transfer and encapsulation and touches air, and be sealed fermentation in fermentor 4, it is ensured that fermentation
Pol in the process, it is ensured that ferment effect, and integrated solid is scheduled on pedestal 1, operating process is convenient, simply, realizes integrated
It is easy to operate.
303 vertical portion of liner is also fixedly connected with the second nest peak collet 403, is also fixedly connected with refrigeration case 24 in cabinet 2,
20 output end of refrigeration compressor is also connected with the second refrigerator pipes 25, and the second refrigerator pipes 25 are connected with refrigeration case 24, and refrigeration case 24 is logical
It crosses third refrigerator pipes 18 to be connected with the second nest peak collet 403, PLC control panel 23 and radiator fan 22 is fixedly connected in cabinet 2,
Cooling conduit 21 is provided on refrigeration case 24, cooling conduit 21 passes through refrigeration case 24 and is in contact with radiator fan 22, utilizes the
One refrigerator pipes 17 and third refrigerator pipes 18 are convenient for carrying out fermentor 4 cooling processing, while can be realized pair using refrigeration case 24
PLC control panel 23 in cabinet 2 carries out cooling processing.
It is connected with semi-open type lid 9 on liner 303, agitating device 10 is connected on semi-open type lid 9, is connected on inner casing 402
It is connected to cover 11, pressure gauge 14 and probe tube 13 are connected on cover 11, is also fixedly connected on cover 11 for connecting gas transmission
The gas-tpe fitting 12 of pipe, is made of sanitation-grade stainless steel, in conjunction with the dial plate pressure gauge 14 above cover 11, can be got information about very much
Pressure inside the tank situation, probe tube 13 are convenient for sample detection, and gas-tpe fitting 12 is convenient for connection oxygenation pipeline and filling CO 2 pipeline.
It is connected with sanitary sight glass 6 in delivery pipe 5, is also connected with the first valve 7 in delivery pipe 5, in the first refrigerator pipes 17
Be connected with the second valve 19, be connected with third valve 26 in the second refrigerator pipes 25, sanitary sight glass 6 using sanitation-grade stainless steel and
High borosilicate material is made, can in pipeline visible in detail wheat juice mixed sugar concentration, if reach perfect condition, valve is convenient for
Control the opening and closing of refrigerator pipes.
A kind of method of Brewage processing, specifically includes the following steps:
S1, raw material are chosen and are crushed
The first step is chosen without fructus hordei germinatus, burnt malt, wheat malt and the black malt of going rotten, and is crushed, using pulverizer into
Row crush when, whether preview in shredder hopper has free from admixture, electric wire and other attachmentes normal, such as it is without exception, prepare into
Row crushes;Before being crushed in step sl to fructus hordei germinatus, 5-10 minutes in advance plus the wet fructus hordei germinatus surface of tap water, it is ensured that when crushing
Malt flour " broken without broken ", and profit water is avoided when crushing to burnt malt, wheat malt and black malt, black malt is necessary when crushing
It crushes, fructus hordei germinatus should be that powder is used, and should not save, can not more stay overnight for a long time;
Second step uses different ratio according to different wine kinds, and specifically method is as follows by weight ratio:
Barley beer: 5-6 parts of fructus hordei germinatus, 0.04-0.06 parts of burnt malt;
Wheat beer: 3-4 parts of fructus hordei germinatus, 1-3 parts of wheat malt;
Dark beer: 5-6 parts of fructus hordei germinatus, 0.4-0.6 parts of burnt malt, 0.3-0.5 parts of black malt;
S2, the saccharification of wheat juice
Whether the first step, saccharifying tank 3, pipe fitting valve, instrument and water, electricity, supply are normal, without exception, clean up, and prepare
It feeds intake, saccharifying tank 3 is sterilized, 20-24L is added water in saccharifying tank 3, liquid level there was not electrothermal tube 8, began to warm up heating, temperature
When degree rises to 89-91 DEG C, the material valve of saccharifying tank 3 is opened, hot water is sterilized along wheat juice flushing of pipeline from top to bottom, and temperature is not low
In 85 DEG C;Water after flushing can be directly discharged to sewer;
Second step, addition tap water 20-24L liquid level there was not electrothermal tube 8 in saccharifying tank 3, was heated by electrothermal tube boiled water,
It is uniformly mixed, is warming up to 66-67 DEG C, stop heating;
Third step feeds intake, and barley beer formula proportioned in step S1, wheat beer formula or dark beer are matched
Square raw material is put into the filter vat 16 of saccharifying tank 4, and timing is stirred evenly and start, and is kept for 64-66 DEG C of temperature, timing 68-72
Minute, wherein first putting into fructus hordei germinatus when feeding intake for wheat beer, puts into wheat malt again after mixing evenly, then stir evenly;
S3, wort filtration
The wheat juice in filter vat 16 is allowed to carry out natural filtration from top to bottom, 16 liquid level of bucket to be filtered will leak out, by hot water
The wheat groove layer on slowly flushed lauter tub 16 is carried out from top to bottom, is carried out washing trough operation, is carried out again after the completion of wort filtration
Washing trough stops filtering, finally carries out emissions groove when washing blending wort concentration after grain and reaching 10.5BX-11.0BX, cleaning wheat groove layer
Lautertuns, wherein plus hot water temperature control at 78-80 DEG C;
S4, Wort boiling
The first step is boiled wheat juice by electrothermal tube 8 in saccharifying tank, boils rear half-open manhole door, and when Wort boiling adds
Hopping, concrete operations are 4-6 minutes 15-20 parts of flavoring flowers before adding 7-10 parts of bitter flower and boiling end of a period after Wort boiling just boils;
Start timing when second step, Wort boiling are to 100 DEG C, boiling time 50-60 minutes, wheat juice was in boiling-like always
State, if concentration is not up to 11.5Bx at the appointed time, can suitably prolong so that boiling wort concentration reaches 11.0BX-11.5BX
When;In boiling part, avoids hot wheat juice from overflowing, prevent from scalding;After hops have weighed, sealed package is put into refrigerator to original packet immediately,
With anti-oxidation;
S5, Wort cooling
The first step opens originally water-cooling circulating system in saccharifying tank 3, carries out Wort cooling, for barley beer and
Dark beer is cooled to 8-10 DEG C, is cooled to 14-16 DEG C for wheat beer;
Cooling wheat juice is delivered to fermentor 4 by second step, and wheat juice conveys initial stage, it is necessary to will be residual in pipeline with wheat juice
After staying washing lotion to eject completely, wheat juice can be passed through to fermentor 3;
Third step is oxygenated, and after wheat juice is all transported in fermentor 4, is carried out Wort oxygenating, is oxygenated 2-3min,
Slowly carry out;
S6, beer fermentation
After the first step, cooling wheat juice enter fermentor 4, required temperature quickly is down in temperature correction, barley beer and black
9 DEG C of beer, 15 DEG C of wheat beer;
Second step, inoculation after wheat juice temperature is controlled, add yeast paste, and dosage is the 0.5-1% of wheat juice amount;It will live
Fermentor 4 is poured on 4 top of yeast spontaneous fermentation tank changed, or pours into hose from bottom, is pressed into fermentor 4 with oxygen;Yeast is living
Change method: being activated into 20-30min before tank with 25-30 DEG C of sterile water in yeast, to Wort cooling after be added fermentation
Tank 4;
Third step, impurities removal, 24 hours heel row cold sludges of canful slowly open Material valve, and impurity is discharged;
4th step carries out primary fermentation, and barley beer warms naturally to 11.5-12.5 DEG C into 8.5-9.5 DEG C of tank temperature degree, when
Between 3-4 days;Wheat beer warms naturally to 20.5-21.5 DEG C into 14.5-15.5 DEG C of tank temperature degree, until pol 4.5-5px sealed cans,
Time 2-3 days;After fermentor 4 is added sugar is surveyed to sampling is required before sealed cans daily within two days.
S7, sealed cans
Barley beer, wheat beer and dark beer: pol drops to 4.0-4.4Bx sealed cans, boosts to 0.10--0.14mPa simultaneously
It keeps;If pressure reduction in fermentor 4 can fill CO2 to 0.10--0.14mPa, before filling CO2, it is necessary to be cleaned with 75% alcohol
Sterilize pneumatic head, hose, valve used;
Examine biacetyl: after sealed cans 3-5 days, sampling is tasted, if can cool down without obvious biacetyl taste, if there is obvious double second
Acyl taste can postpone 1-3 days and cool down;
After sealed cans restore, it is cooled to -0.5-0.5 DEG C in 36-48 hours and keeps, while keeping pressure inside the tank
0.10--0.14mPa cools down according to 5 DEG C in the past, after being cooled to 5 DEG C with 0.5-0.7 DEG C/h of rate, with 0.1-0.3
DEG C/h rate be cooled to 0 DEG C, while being kept for one day at 5 DEG C, when sealed cans reduction is cooled to 2-4 DEG C, yeast is recyclable to be made
With;Before use, be discharged at first 0.05 liter of yeast is discharged trench, yeast was no more than for 5 generations using algebra, and the storage wine time is more than
At one week, yeast is exhausted, if yeast does not use, should be exhausted when being down to -0.5-0.5 DEG C.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (10)
1. a kind of production equipment of Brewage processing, which is characterized in that including pedestal (1), be fixedly connected on the pedestal (1)
Have cabinet (2), be fixedly connected with saccharifying tank (3) on the cabinet (2), is also fixedly connected with fermentor on the pedestal (1)
(4), the saccharifying tank (3) is connected by delivery pipe (5) with the fermentor (4), and the saccharifying tank (3) is mainly by liner
(303), collet (301) and insulation cladding (302) composition, the collet (301) are fixed on liner (303), the liner
(303) be fixedly connected in filter vat (16), be provided with wheat groove layer on the filter vat (16), described delivery pipe (5) one end with
Liner (303) bottom side is connected, and liner (303) lower end is also connected with electrothermal tube (8), and the electrothermal tube (8) is located at filter vat
(16) on the downside of, it is connected with cold water on the collet (301) and conveys circulation pipe (15), the main inner casing (402) of the fermentor (4),
First nest peak collet (404) and lagging casing (401) composition, first nest peak collet (404) are fixed on liner (303) circular cone
Bottom is fixedly connected with refrigeration compressor (20) in the cabinet (2), and refrigeration compressor (20) output end is connected with first
Refrigerator pipes (17), first refrigerator pipes (17) are connected far from the one end of refrigeration compressor (20) with the first nest peak collet (404).
2. the production equipment of Brewage processing according to claim 1, which is characterized in that the liner (303) is vertical
Portion is also fixedly connected with the second nest peak collet (403), is also fixedly connected with refrigeration case (24), the refrigeration in the cabinet (2)
Compressor (20) output end is also connected with the second refrigerator pipes (25), second refrigerator pipes (25) and described refrigeration case (24) phase
Even, the refrigeration case (24) is connected by third refrigerator pipes (18) with second nest peak collet (403), in the cabinet (2)
Be fixedly connected with PLC control panel (23) and radiator fan (22), on the refrigeration case (24) in be provided with cooling conduit (21), institute
Cooling conduit (21) is stated to be in contact across refrigeration case (24) with the radiator fan (22).
3. the production equipment of Brewage processing according to claim 1, which is characterized in that connect on the liner (303)
It is connected to semi-open type lid (9), is connected with agitating device (10) on the semi-open type lid (9), is connected on the inner casing (402)
Cover (11) is connected with pressure gauge (14) and probe tube (13) on the cover (11), is also fixedly connected on the cover (11)
There is the gas-tpe fitting (12) for connecting gas transmission pipe.
4. the production equipment of Brewage processing according to claim 2, which is characterized in that connect on the delivery pipe (5)
It is connected to sanitary sight glass (6), is also connected with the first valve (7) on the delivery pipe (5), connected on first refrigerator pipes (17)
Have the second valve (19), is connected with third valve (26) on second refrigerator pipes (25).
5. a kind of method of Brewage processing, which is characterized in that use production equipment described in claim 1, specifically include
Following steps:
S1, raw material are chosen and are crushed
The first step is chosen without fructus hordei germinatus, burnt malt, wheat malt and the black malt of going rotten, and is crushed;
Second step uses different ratio according to different wine kinds, and specifically method is as follows by weight ratio:
Barley beer: 5-6 parts of fructus hordei germinatus, 0.04-0.06 parts of burnt malt;
Wheat beer: 3-4 parts of fructus hordei germinatus, 1-3 parts of wheat malt;
Dark beer: 5-6 parts of fructus hordei germinatus, 0.4-0.6 parts of burnt malt, 0.3-0.5 parts of black malt;
S2, the saccharification of wheat juice
The first step sterilizes saccharifying tank (3);
Second step, addition tap water liquid level there was not electrothermal tube (8) in saccharifying tank (3), was heated by electrothermal tube boiled water, mixing is equal
It is even, it is warming up to 66-67 DEG C, stops heating;
Third step feeds intake, and barley beer formula proportioned in step S1, wheat beer formula or dark beer is formulated former
Material is put into the filter vat (16) of saccharifying tank (4), and timing is stirred evenly and start, and is kept for 64-66 DEG C of temperature, timing 68-72
Minute;
S3, wort filtration
The wheat juice for making filter vat (16) inner carries out natural filtration from top to bottom, and bucket (16) liquid level to be filtered will leak out, by hot water
Carry out the wheat groove layer slowly on flushed lauter tub (16) from top to bottom, carry out washing trough operation, after the completion of wort filtration again into
Row washing trough stops filtering when washing blending wort concentration after grain and reaching 10.5BX-11.0BX;
S4, Wort boiling
The first step is boiled wheat juice by electrothermal tube (8) in saccharifying tank;
Starting timing when second step, Wort boiling are to 100 DEG C, boiling time 50-60 minutes, wheat juice was in fluidized state always,
So that boiling wort concentration reaches 11.0BX-11.5BX;
S5, Wort cooling
The first step opens originally water-cooling circulating system in saccharifying tank (3), Wort cooling is carried out, for barley beer and black
Beer is cooled to 8-10 DEG C, is cooled to 14-16 DEG C for wheat beer;
Cooling wheat juice is delivered to fermentor (4) by second step;
Third step is oxygenated, and after wheat juice is all transported in fermentor (4), carries out Wort oxygenating;
S6, beer fermentation
After the first step, cooling wheat juice enter fermentor (4), required temperature, barley beer and black beer quickly are down in temperature correction
9 DEG C of wine, 15 DEG C of wheat beer;
Second step, inoculation after wheat juice temperature is controlled, add yeast paste, and dosage is the 0.5-1% of wheat juice amount;
Third step, impurities removal, 24 hours heel row cold sludges of canful slowly open Material valve, and impurity is discharged;
4th step carries out primary fermentation, and barley beer warms naturally to 11.5-12.5 DEG C, the time 3-into 8.5-9.5 DEG C of tank temperature degree
4 days;Wheat beer warms naturally to 20.5-21.5 DEG C into 14.5-15.5 DEG C of tank temperature degree, until pol 4.5-5px sealed cans, time
2-3 days;
S7, sealed cans
Barley beer, wheat beer and dark beer: pol drops to 4.0-4.4Bx sealed cans, boosts to 0.10--0.14mPa and protects
It holds;
Examine biacetyl: after sealed cans 3-5 days, sampling is tasted, if can cool down without obvious biacetyl taste, if there is obvious biacetyl taste,
It can postpone 1-3 days and cool down;
After sealed cans restore, it is cooled to -0.5-0.5 DEG C in 36-48 hours and keeps, while keeping pressure inside the tank 0.10--
0.14mPa。
6. a kind of method of Brewage processing according to claim 5, which is characterized in that in step sl to fructus hordei germinatus
Before crushing, 5-10 minutes in advance plus the wet fructus hordei germinatus surface of tap water, it is ensured that malt flour " broken without broken " when crushing, and focusing
Fragrant malt, wheat malt and black malt avoid profit water when crushing.
7. a kind of method of Brewage processing according to claim 5, which is characterized in that in step S4 Wort boiling
Hops are added, concrete operations are 4-6 minutes 15-20 parts of flavoring flowers before adding 7-10 parts of bitter flower and boiling end of a period after Wort boiling just boils.
8. a kind of method of Brewage processing according to claim 5, which is characterized in that in step s 6, hair is added
Fermentation tank (4) surveys sugar to sampling is required before sealed cans daily in two days afterwards.
9. according to a kind of described in any item methods of Brewage processing of claim 5-8, which is characterized in that in the step
In S7, if fermentor (4) interior pressure reduction, can fill CO2 to 0.10--0.14mPa.
10. a kind of method of Brewage processing according to claim 9, which is characterized in that in the step S7, envelope
When tank reduction is cooled to 2-4 DEG C, yeast is recyclable;Before use, the yeast being discharged at first is discharged trench, the use of yeast
Algebra exhausts yeast, if yeast does not use, should exhaust when being down to -0.5-0.5 DEG C no more than 5 generations when the storage wine time is more than one week.
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Cited By (4)
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CN111196956A (en) * | 2020-01-15 | 2020-05-26 | 江南大学 | Method for improving beer quality by adding crystallized malt |
CN113234551A (en) * | 2021-05-19 | 2021-08-10 | 邱小利 | Beer fermentation equipment convenient for yeast recovery and beer fermentation process |
CN113416618A (en) * | 2020-05-09 | 2021-09-21 | 邹达 | Production process of yellow wine flavor wheat beer and wheat juice preparation device thereof |
CN114231368A (en) * | 2021-11-26 | 2022-03-25 | 徐聪 | Barley beer brewing system |
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CN106148059A (en) * | 2016-09-14 | 2016-11-23 | 苏州酒花网络科技有限公司 | Brewery installation and brewing method |
CN106635587A (en) * | 2016-10-18 | 2017-05-10 | 贾欣 | Device for automatically brewing beer and production method thereof |
CN109810816A (en) * | 2019-03-22 | 2019-05-28 | 青岛科海生物有限公司 | A kind of production method of generation great waves beer |
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CN205088214U (en) * | 2015-10-29 | 2016-03-16 | 仝奋飞 | Domestic beer brewing device |
CN205576066U (en) * | 2016-04-13 | 2016-09-14 | 吕韬 | It is miniature from making beer equipment |
CN106148059A (en) * | 2016-09-14 | 2016-11-23 | 苏州酒花网络科技有限公司 | Brewery installation and brewing method |
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Cited By (5)
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CN111196956A (en) * | 2020-01-15 | 2020-05-26 | 江南大学 | Method for improving beer quality by adding crystallized malt |
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CN113234551A (en) * | 2021-05-19 | 2021-08-10 | 邱小利 | Beer fermentation equipment convenient for yeast recovery and beer fermentation process |
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CN114231368B (en) * | 2021-11-26 | 2024-01-30 | 阿瓦泷啤酒(秦皇岛)有限公司 | Brewing system of barley beer |
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Application publication date: 20190920 |