CN110254020A - 一种全遮光面料及其应用 - Google Patents

一种全遮光面料及其应用 Download PDF

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CN110254020A
CN110254020A CN201910576984.0A CN201910576984A CN110254020A CN 110254020 A CN110254020 A CN 110254020A CN 201910576984 A CN201910576984 A CN 201910576984A CN 110254020 A CN110254020 A CN 110254020A
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fabric
base fabric
tpu film
full shade
base
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楼斌
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Red Rose Soft Decoration (hangzhou) Co Ltd
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Red Rose Soft Decoration (hangzhou) Co Ltd
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Priority to CN201910576984.0A priority Critical patent/CN110254020A/zh
Priority to GB1910623.6A priority patent/GB2585096B/en
Publication of CN110254020A publication Critical patent/CN110254020A/zh
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
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    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0253—Polyolefin fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/14—Mixture of at least two fibres made of different materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2272/00—Resin or rubber layer comprising scrap, waste or recycling material
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/40—Properties of the layers or laminate having particular optical properties
    • B32B2307/41—Opaque
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/54—Yield strength; Tensile strength
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32—LAYERED PRODUCTS
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    • B32B2307/00—Properties of the layers or laminate
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B2307/00—Properties of the layers or laminate
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    • B32B2307/00—Properties of the layers or laminate
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    • B32B2307/7265—Non-permeable
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B2601/00—Upholstery

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Laminated Bodies (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Curtains And Furnishings For Windows Or Doors (AREA)

Abstract

本发明公开了一种全遮光面料，其包括面料本体，面料本体包括第一基布、TPU薄膜和第二基布，第一基布、TPU薄膜和第二基布从下到上贴合在一起。该全遮光面料遮光效果好且耐水洗无异味，保温性能好，质地薄。

Description

一种全遮光面料及其应用
技术领域：
本发明涉及家纺领域，具体讲是一种全遮光面料及其应用。
背景技术：
目前,市面上的全遮光面料，有两种形式，一个是通过在面料上利用涂层设备在基布上反复涂上三层涂层来实现遮光效果,由于涂层浆料具有一定的笨系列溶剂,因此生产过程中的浆料易污染环境,而且生产时间长,所需场地多,并且涂层易老化,时间久了会脱落、剥层,不耐水洗；另外，涂层在日照下会散发出异味，手感也差，不够柔软，并且质量重，严重影响了使用。除了对面料进行涂层让其遮光外也可以通过织造做出遮光布，而且市面比较多；这类织造遮光布也是3层结构，中间是一层黑色纱，但是这种结构也有缺陷，很多提花都做不出来，所以市面大部分是平板布，限制了其使用。
发明内容：
本发明所要解决的技术问题是，提供一种环保，质地薄、遮光效果好且耐水洗无异味，保温性能好的全遮光面料。
本发明的技术解决方案是，提供一种全遮光面料，其包括面料本体，面料本体包括第一基布、TPU薄膜和第二基布，第一基布、TPU薄膜和第二基布从下到上贴合在一起。
作为优选，PU薄膜为黑色TPU薄膜，TPU薄膜的厚度不大于0.02mm。
作为优选，第一基布为棉、涤纶织物或绵和涤纶的混纺织物中的任一种，第二基布为棉、涤纶织物或绵和涤纶的混纺织物或无纺布中的任一种。
作为优选，第一基布、TPU薄膜和第二基布从下到上利用PU胶粘附在一起。
作为优选，第一基布和第二基布与TPU薄膜复合的一面针刺有丙纶布，并通过加热丙纶布与TPU薄膜粘合。
作为优选，TPU薄膜为厚度为0.015mm的黑色的防水透气薄膜。
进一步的，第二基布为无纺布，无纺布由回收PET制作而成。
本发明还提供一种全遮光面料的应用，其应用于窗帘布或窗帘里布。
采用以上方案后与现有技术相比，本发明具有以下优点：在确保成本不增加的前提下，实现全遮光面料质地柔软、透气、防水、耐老化、耐低温、耐磨耐刮、拉伸强度好、气味小、环保等优点，遮光效果好，可实现100％遮光，便于水洗，适合四季使用，使用寿命长，并且工艺简单，生产效率高，生产所需场地少，对环境友好，而且基布可以形成各种提花图案，满足个性化需求。
附图说明：
图1为本发明的剖面图。
具体实施方式：
下面就具体实施方式对本发明作进一步说明：
实施例1
如图1所示，一种全遮光面料，其包括面料本体，面料本体包括基布23、TPU薄膜22和无纺布21，基布23、TPU薄膜22和无纺布21从下到上贴合在一起，并且，TPU薄膜22为厚度为0.015mm的黑色的防水透气薄膜。该TPU薄膜22由吹膜工艺制备而成。
贴合方式可通过PU胶粘附在一起，也可以利用针刺于基布和无纺布一侧的丙纶布受热熔融后与T薄膜粘附并辊压而成。并且基布为棉、涤纶织物或绵和涤纶的混纺织物中的任一种。通过选用0.02mm的黑色的防水透气TPU薄膜，可实现100％的遮光效果。并且，由于采用不大于0.05mm厚度的TPU薄膜，使得整体成本不高于涂层遮光里布的成本。不仅如此，相比涂层里布需要反复三次涂层操作，占用场地多，耗时长，浆料污染大等缺陷，本发明的全遮光面料完全解决了上述问题。
另外，在倡导环保的大环境中，更加环保的产品无疑更受欢迎，进一步的，无纺布由回收PET制作而成。
本发明可应用于窗帘布或窗帘里布，本发明的全遮光面料可依不同基布的织物成分，制备不同厚度的TPU薄膜，在控制成本的前提下，实现较佳的使用效果。
综上所述，在确保成本不增加的前提下，实现全遮光面料质地柔软、透气、防水、耐老化、耐低温、耐磨耐刮、拉伸强度好、气味小、环保以及等优点，遮光效果好，可实现100％遮光，便于水洗，适合四季使用，使用寿命长，并且工艺简单，生产效率高，生产所需场地少，对环境友好，而且基布可以形成各种提花图案，满足个性化需求而且基布可以形成各种提花图案，满足个性化需求。
以上仅就本发明较佳的实施例作了说明，但不能理解为是对权利要求的限制。凡是利用本发明说明书所做的等效结构或等效流程变换，均包括在本发明的专利保护范围之内。

Claims (8)

1.一种全遮光面料，其包括面料本体，其特征在于：面料本体包括第一基布、TPU薄膜和第二基布，第一基布、TPU薄膜和第二基布从下到上贴合在一起。
2.根据权利要求1所述的全遮光面料，其特征在于：TPU薄膜为黑色TPU薄膜，TPU薄膜的厚度不大于0.02mm。
3.根据权利要求1所述的全遮光面料，其特征在于：第一基布为棉、涤纶织物或绵和涤纶的混纺织物中的任一种，第二基布为棉、涤纶织物或绵和涤纶的混纺织物或无纺布中的任一种。
4.根据权利要求1所述的全遮光面料，其特征在于：第一基布、TPU薄膜和第二基布从下到上利用PU胶粘附在一起。
5.根据权利要求1所述的全遮光面料，其特征在于：第一基布和第二基布与TPU薄膜复合的一面针刺有丙纶布，并通过加热丙纶布与TPU薄膜粘合。
6.根据权利要求1所述的全遮光面料，其特征在于：TPU薄膜为厚度为0.015mm的黑色的防水透气薄膜。
7.根据权利要求1所述的全遮光面料，其特征在于：第二基布为无纺布，无纺布由回收PET制作而成。
8.一种全遮光面料的应用，其特征在于：其应用于窗帘布或窗帘里布。
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Cited By (4)

* Cited by examiner, † Cited by third party
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CN110561845A (zh) * 2019-10-17 2019-12-13 常州雅美特窗饰股份有限公司 一种复合型卷帘面料及其制备方法
CN110802898A (zh) * 2019-10-21 2020-02-18 海宁三帘纺织有限公司 一种全遮光帘复合面料的生产方法
CN112267192A (zh) * 2020-09-14 2021-01-26 浙江弘景纺织科技有限公司 一种采用tpu纱线编织中层的全遮光窗帘布生产方法
CN112690633A (zh) * 2020-12-03 2021-04-23 楼斌 一种黑白膜遮光窗帘及其制备工艺

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