CN110252165A - Emulsion proportioning system - Google Patents

Emulsion proportioning system Download PDF

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Publication number
CN110252165A
CN110252165A CN201910655531.7A CN201910655531A CN110252165A CN 110252165 A CN110252165 A CN 110252165A CN 201910655531 A CN201910655531 A CN 201910655531A CN 110252165 A CN110252165 A CN 110252165A
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CN
China
Prior art keywords
emulsion
liquid
oil
mixer
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910655531.7A
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Chinese (zh)
Inventor
王俭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Liaoning Liansheng Machinery Manufacturing Co ltd
Original Assignee
Liaoning Liansheng Machinery Manufacturing Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Liaoning Liansheng Machinery Manufacturing Co ltd filed Critical Liaoning Liansheng Machinery Manufacturing Co ltd
Priority to CN201910655531.7A priority Critical patent/CN110252165A/en
Publication of CN110252165A publication Critical patent/CN110252165A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/70Pre-treatment of the materials to be mixed
    • B01F23/708Filtering materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/21Measuring
    • B01F35/211Measuring of the operational parameters
    • B01F35/2112Level of material in a container or the position or shape of the upper surface of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/21Measuring
    • B01F35/2132Concentration, pH, pOH, p(ION) or oxygen-demand
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80Forming a predetermined ratio of the substances to be mixed

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Accessories For Mixers (AREA)

Abstract

The invention discloses an emulsion proportioning system, which comprises an emulsion mixer, a control system, an emulsion tank, a water pump, a clear water tank, an emulsified oil tank, an oiling device and an emulsion oil barrel. Control system is used for control proportioning system, and the clear water of clear water tank is provided for the emulsification mixer to the water pump, and in the emulsifying oil tank was taken to the emulsified oil pump of oiling device in with the emulsified oil in the emulsion oil bucket, for the emulsification mixer provides emulsified oil, the emulsified liquid blender produces the emulsion and sends the emulsion to the emulsified liquid incasement after with emulsified oil and water mixture. The system can automatically mix the emulsion without manual mixing of workers, reduces the labor intensity of the workers, improves the stability of the mixing concentration of the emulsion and improves the production efficiency.

Description

A kind of emulsion ratio system
Technical field
The present invention relates to emulsion fields, particularly, are related to a kind of emulsion ratio system.
Background technique
Emulsion is made of oil emulsion and water, and emulsion is the lubricity of oil and the preferable cooling knot of rust-preventing characteristic and water Altogether, it is provided simultaneously with preferable lubrication, has in industrial production and is widely applied.General emulsion on existing market It is matched manually by worker, matched proportion density stability is low when worker matches manually, and labor intensity of workers is big, and production efficiency is low.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides a kind of matched proportion density stability height, and worker's labor is effectively reduced Fatigue resistance improves the Automatic Mixing System of Emulsion of production efficiency.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of emulsion ratio system, including Emulsion Mixer, control system, emulsion liquid case, water pump, filtered water tank, Oil emulsion fuel tank, refueling device and emulsification oil drum;
The control system is for controlling the matching system, and the filtered water tank is connect with the water inlet end of the water pump, institute The water outlet for stating water pump is connect with the Emulsion Mixer;The emulsification oil drum is connect with the oil inlet end of the refueling device, The oil outlet of the refueling device is connect with the oil emulsion fuel tank, and the oil emulsion fuel tank and the oil emulsion mixer connect It connects;The Emulsion Mixer connects emulsion liquid case.
Further, filtering decompressor, the filtering decompression are also connected between the water pump and Emulsion Mixer Device is filtering pressure reducing valve, for filtering the clear water between the water pump and Emulsion Mixer and stablizing the water of the clear water Pressure.
Further, the water pump is booster pump, for providing for the Emulsion Mixer with the clear of steady pressure Water.
Further, the refueling device is hydraulic pump, for the oil emulsion emulsified in oil drum to be drawn into the emulsification In fuel tank.
Further, filter is equipped in the refueling device, for filtering the impurity in oil emulsion.
Further, the emulsion liquid case includes liquid sucting port, liquid return hole, high pressure liquid outlet, high pressure liquid filter device, stores Energy device, the liquid sucting port are connect with the Emulsion Mixer, and for obtaining emulsion, the liquid return hole is used for and outside air Circulation, balances the pressure in the emulsion liquid case, and the high pressure liquid outlet is used for the outflow of emulsion, the high pressure liquid filtering Device is exported set on the high pressure liquid, and for filtering emulsion, the accumulator is connect with the liquid sucting port.
Further, the control system includes control cabinet and sensor, and the control cabinet is equipped with display screen, instruction Lamp and button;The sensor includes concentration sensor and liquid level sensor, the concentration sensor and liquid level sensor with The control cabinet electrical connection.
Further, the button includes for the start-stop button of local start-up and shut-down control, lower tight for being in an emergency The scram button and permission for locally, remotely controlling and forbid switching switch button that emergency stop is stopped.
Further, the concentration sensor is arranged in the emulsion in emulsion liquid case, and the concentration sensor is adopted With light refractive type sensor, for detecting the concentration of the emulsion.
Further, the liquid level sensor uses throw-in type using the diffusion isolated component of silicon, the hydrostatic sensor Or circumscribed is mounted on emulsion liquid case bottom, for detecting the liquid level in the emulsion liquid case, prevents suction.
The utility model has the advantages that
Technical solution of the present invention provides a kind of emulsion ratio system, including Emulsion Mixer, control system, emulsification Liquid liquid case, water pump, filtered water tank, oil emulsion fuel tank, refueling device and emulsification oil drum.Control system is used to control matching system, The clear water of filtered water tank is supplied to emulsifying mixer by water pump, and the oil emulsion emulsified in oil drum is drawn into oil emulsion oil by refueling device In case, oil emulsion is provided for emulsifying mixer, Emulsion Mixer generates emulsion and will emulsification after mixing oil emulsion and water Liquid is sent in emulsion liquid case.The system can automatically matched emulsion, matched manually without worker, reduce the labour of worker Intensity improves the stability of emulsion ratio concentration and provides production efficiency.
Detailed description of the invention
Fig. 1 is a kind of emulsion ratio system structure diagram provided in an embodiment of the present invention;
Fig. 2 is another emulsion ratio system structure diagram provided in an embodiment of the present invention.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples.
Referring to Fig.1, the embodiment of the invention provides a kind of emulsion ratio systems, including Emulsion Mixer 11, control System 12, emulsion liquid case 13, water pump 14, filtered water tank 15, oil emulsion fuel tank 16, refueling device and emulsification oil drum 18;
Control system 12 is for controlling matching system, and filtered water tank 15 is connect with the water inlet end of water pump 14, the water outlet of water pump 14 End is connect with Emulsion Mixer 11;Emulsification oil drum 18 is connect with the oil inlet end of refueling device, the oil outlet and cream of refueling device Carburetion fuel tank 16 connects, and oil emulsion fuel tank 16 is connect with oil emulsion mixer;Emulsion Mixer 11 connects emulsion liquid case 13.
A kind of emulsion ratio system provided in an embodiment of the present invention, including Emulsion Mixer 11, control system 12, cream Change liquid liquid case 13, water pump 14, filtered water tank 15, oil emulsion fuel tank 16, refueling device and emulsification oil drum 18.Control system 12 is used for Matching system is controlled, the clear water of filtered water tank 15 is supplied to emulsifying mixer by water pump 14, and refueling device will emulsify in oil drum 18 Oil emulsion is drawn into oil emulsion fuel tank 16, provides oil emulsion for emulsifying mixer, and Emulsion Mixer 11 is by oil emulsion and water Emulsion is generated after mixing and emulsion is sent in emulsion liquid case 13.The system can automatically matched emulsion, not recruitment The dynamic proportion of manpower, reduces the labor intensity of worker, improves the stability of emulsion ratio concentration and provides production effect Rate.
As the further explanation to above-described embodiment, as described in Figure 2, the present invention provides another emulsion ratio system System, including Emulsion Mixer 21, control system 22, emulsion liquid case 23, water pump 24, filtered water tank 25, oil emulsion fuel tank 26, plus Oily device 27 and emulsification oil drum 28;
Control system 22 is for controlling matching system, and filtered water tank 25 is connect with the water inlet end of water pump 24, the water outlet of water pump 24 End is connect with Emulsion Mixer 21;Emulsification oil drum 28 is connect with the oil inlet end of refueling device 27, the oil outlet of refueling device 27 It is connect with oil emulsion fuel tank 26, oil emulsion fuel tank 26 is connect with oil emulsion mixer;Emulsion Mixer 21 connects emulsion liquid Case 23.Filtering decompressor 29 is also connected between water pump 24 and Emulsion Mixer 21, filtering decompressor 29 is that filtering subtracts Pressure valve filters decompressor for the hydraulic pressure of clear water and stable clear water between filtered water pump 24 and Emulsion Mixer 21 29 in addition to filtering function, can play the role of stable hydraulic pressure for the little operating condition of pressure oscillation.
Illustratively, Emulsion Mixer 21 uses imported with original packaging fully mechanical automatic proportioner for emulsion, the emulsion Proportioner quality is reliable and stable, and matched proportion density is stablized, small by influence of hydraulic pressure;It is wide to export concentration adjustable range;It is whole to use brass Material processing, firm and durable.21 technical parameter of Emulsion Mixer is as follows:
Matched proportion density range: 1%-7%;
Operating flow range: 22L/min-135L/min;
Maximum working pressure: 13.5MPa.
In some embodiments, it is preferable that water pump 24 is booster pump, stablizes pressure for providing to have for Emulsion Mixer 21 The clear water of power, the booster pump be served only for give Emulsion Mixer 21 supply water, therefore Emulsion Mixer 21 can obtain it is stable Pressure of supply water.
Automatic Mixing System of Emulsion is mounted in emulsion power pack, what automatic matching device for emulsion can not be used effectively One major reason is that domestic pumping station system is not equipped with refueling device easy to operate, and worker can only use hand pump to emulsification It refuels in fuel tank, large labor intensity.Working efficiency is low.In order to scheme conveniently, oil is directly injected by many workers using hand pump In emulsion liquid case or even oil emulsion is directly directly poured into feed liquor case by some workers.This phenomenon causes emulsion to match automatically It is more long-term than device on the shelf, and concentration of emulsion used is unable to get effective control, while emulsion liquid case lid long term open, pollution Object easily enters hydraulic system.
To solve the above-mentioned problems, as a kind of preferred implementation of the embodiment of the present invention, refueling device 27 is hydraulic Pump, the hydraulic pump are all-hydraulic automatic fuelling device, for the oil emulsion emulsified in oil drum 28 to be drawn into oil emulsion fuel tank 26 It is interior.
Illustratively, the all-hydraulic automatic fuelling device technical parameter is as follows:
Driving pressure: 31.5MPa;
Oil emulsion highest output pressure: 2.5MPa;
Oil emulsion output flow: 40L/min.
Wherein, filter is equipped in refueling device 27, for filtering the impurity in oil emulsion, it is ensured that oiling oil emulsion fuel tank Oil emulsion in 26 is not contaminated.
In the above embodiment, it is preferable that emulsion liquid case 23 includes liquid sucting port, liquid return hole, high pressure liquid outlet, high pressure liquid Filter device, accumulator, liquid sucting port are connect with Emulsion Mixer 21, and for obtaining emulsion, liquid return hole is used for and external world's sky Air-flow is logical, balances the pressure in emulsion liquid case 23, and high pressure liquid outlet is used for the outflow of emulsion, and high pressure liquid filter device is set to High pressure liquid outlet, for filtering emulsion, accumulator is connect with liquid sucting port.Accumulator storage energy, when detecting emulsion liquid When emulsion liquid level in case 23 is lower, the energy release of storage is used for liquid sucting port and inhaled from Emulsion Mixer 21 by accumulator Liquid, thus emulsion liquid case 23 can automatic liquid supply, guarantee 23 internal emulsification liquid liquid level of emulsion liquid case it is normal.
It should be noted that the equipment rooms such as emulsion liquid case 23, water pump 24, refueling device 27 and pipeline for connection It is equipped with switch valve.
As preferred implementation a kind of in the embodiment of the present invention, control system 22 includes control cabinet and sensor, Control cabinet is equipped with display screen, indicator light and button;Sensor includes concentration sensor and liquid level sensor, concentration sensor It is electrically connected with liquid level sensor with control cabinet.The sensor information of control cabinet acquisition pump and peripheral equipment, according to the reality in workshop It is required that every two pumps use a control cabinet in some embodiments;In other embodiments, one emulsion liquid case of a pump Use a control cabinet.
Illustratively, control cabinet includes 7 cun of industrial LCDs, can show connected device, is such as pumped, and/or, cream Change the correlation circumstance of liquid liquid case.In some embodiments, control cabinet can also show some statistical informations, such as pumping plant current oil Temperature, oil pressure, liquid case liquid level, concentration of emulsion used, the continuous booting duration of current pumping plant and the same day and the total working for working as week difference The information such as duration.
Wherein, the indicator light on control cabinet can be used to indicate that the working condition of pumping plant.Such as red represent stops, green It represents in work, yellow represents halted state.
It should be noted that button includes for the start-stop button of local start-up and shut-down control, lower tight for being in an emergency The scram button and permission for locally, remotely controlling and forbid switching switch button that emergency stop is stopped.
Wherein, concentration sensor is arranged in the emulsion in emulsion liquid case 23, and illustratively, concentration sensor uses Precision highest, the most reliable light refractive type concentration sensor of permission at present, for detecting the concentration of emulsion.Using light refractive type concentration The scheme of sensor can be realized concentration of emulsion used on-line checking, have and 22 real-time communication function of control system.
The technical parameter of the light refractive type concentration sensor is as follows:
Measurement of concetration range: 0%-10%;
Measurement accuracy: ± 0.2%.
Meanwhile liquid level sensor, using the diffusion isolated component of silicon, hydrostatic sensor is installed using throw-in type or circumscribed Suction is prevented for detecting the liquid level in emulsion liquid case 23 in 23 bottom of emulsion liquid case.
Illustratively, liquid level sensor spreads the isolated sensing assembly of silicon using imported from America, passes through putting for high reliability The current signal that the pressure size dress of liquid is changed to DC 4mA-20mA is output to control system 22 by big circuit, the level sensing Device is stainless steel casing, circuit glue envelope in shell.In some embodiments, which can be used throw-in type installation side Sensor is put into 23 bottom of emulsion liquid case by formula, by measuring 23 base pressure of emulsion liquid case, by pressure signal with Liquid level converts, and calculates height of liquid level in liquid outlet tank.
In other embodiments, which can be used circumscribed mounting means, in 23 bottom of emulsion liquid case 23 bottom of emulsion liquid case is fixed on by modes such as welding.
The important technological parameters of the liquid level sensor are as follows:
Operating voltage: DC 12V;
Measurement range: 0KPa-20KPa;
Measure liquid level: 0mm-2000mm;
Quality: about 0.25kg;
Outer dimension: φ 27mm*124mm;
Mounting means: throw-in type or circumscribed;
Electrical interface: loudspeaker nozzle introduces;
Hydraulic interface: φ 20mm.
Output signal
Analog circuit output type: DC 4mA-20mA;
Pressure sensor exports elementary error: ± 2.5% (F.S).
Another kind emulsion ratio system provided in an embodiment of the present invention, it is indirectly in water pump 24 and Emulsion Mixer 21 There is filtering decompressor 29, provide clear water for Emulsion Mixer 21 and stablizes the hydraulic pressure of clear water;Water pump 24 uses booster pump, The water with steady pressure is provided for Emulsion Mixer 21.Matching device is improved to the conformability of variation in water pressure.It refuels Device 27 uses hydraulic pump, and oil emulsion is drawn into emulsion box;It is equipped with filter in refueling device 27, filters out extra miscellaneous Matter provides clean oil emulsion.Realize that the cleaning of water inlet and oil inlet is stablized.Emulsion liquid case 23 can monitor automatically liquid level and Automatic liquid supply solves the storage and problem of management of emulsion.Whole system can automatically matched emulsion, do not have to worker's hand Dynamic proportion, reduces the labor intensity of worker, improves the stability of emulsion ratio concentration and provide production efficiency.
It is understood that same or similar part can mutually refer in the various embodiments described above, in some embodiments Unspecified content may refer to the same or similar content in other embodiments.
It should be noted that term " first ", " second " etc. are used for description purposes only in the description of the present application, without It can be interpreted as indication or suggestion relative importance.In addition, in the description of the present application, unless otherwise indicated, the meaning of " multiple " Refer at least two.
Any process described otherwise above or method description are construed as in flow chart or herein, and expression includes It is one or more for realizing specific logical function or process the step of executable instruction code module, segment or portion Point, and the range of the preferred embodiment of the application includes other realization, wherein can not press shown or discussed suitable Sequence, including according to related function by it is basic simultaneously in the way of or in the opposite order, Lai Zhihang function, this should be by the application Embodiment person of ordinary skill in the field understood.
It should be appreciated that each section of the application can be realized with hardware, software, firmware or their combination.Above-mentioned In embodiment, software that multiple steps or method can be executed in memory and by suitable instruction execution system with storage Or firmware is realized.It, and in another embodiment, can be under well known in the art for example, if realized with hardware Any one of column technology or their combination are realized: having a logic gates for realizing logic function to data-signal Discrete logic, with suitable combinational logic gate circuit specific integrated circuit, programmable gate array (PGA), scene Programmable gate array (FPGA) etc..
Those skilled in the art are understood that realize all or part of step that above-described embodiment method carries Suddenly be that relevant hardware can be instructed to complete by program, program can store in a kind of computer readable storage medium In, which when being executed, includes the steps that one or a combination set of embodiment of the method.
It, can also be in addition, can integrate in a processing module in each functional unit in each embodiment of the application It is that each unit physically exists alone, can also be integrated in two or more units in a module.Above-mentioned integrated mould Block both can take the form of hardware realization, can also be realized in the form of software function module.If integrated module with The form of software function module is realized and when sold or used as an independent product, also can store computer-readable at one It takes in storage medium.
Storage medium mentioned above can be read-only memory, disk or CD etc..
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example Point is contained at least one embodiment or example of the application.In the present specification, schematic expression of the above terms are not Centainly refer to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be any One or more embodiment or examples in can be combined in any suitable manner.
Although embodiments herein has been shown and described above, it is to be understood that above-described embodiment is example Property, it should not be understood as the limitation to the application, those skilled in the art within the scope of application can be to above-mentioned Embodiment is changed, modifies, replacement and variant.

Claims (10)

1. a kind of emulsion ratio system, it is characterised in that: including Emulsion Mixer, control system, emulsion liquid case, water Pump, filtered water tank, oil emulsion fuel tank, refueling device and emulsification oil drum;
The control system is for controlling the matching system, and the filtered water tank is connect with the water inlet end of the water pump, the water The water outlet of pump is connect with the Emulsion Mixer;The emulsification oil drum is connect with the oil inlet end of the refueling device, described The oil outlet of refueling device is connect with the oil emulsion fuel tank, and the oil emulsion fuel tank is connect with the oil emulsion mixer;Institute State Emulsion Mixer connection emulsion liquid case.
2. system according to claim 1, it is characterised in that: be also connected between the water pump and Emulsion Mixer Decompressor is filtered, the filtering decompressor is filtering pressure reducing valve, for filtering between the water pump and Emulsion Mixer Clear water and the hydraulic pressure for stablizing the clear water.
3. system according to claim 1, it is characterised in that: the water pump is booster pump, for mixing for the emulsion Clutch provides the clear water with steady pressure.
4. system according to claim 1, it is characterised in that: the refueling device is hydraulic pump, for that will emulsify oil drum Interior oil emulsion is drawn into the oil emulsion fuel tank.
5. system according to claim 4, it is characterised in that: be equipped with filter in the refueling device.
6. system according to claim 1, it is characterised in that: the emulsion liquid case includes liquid sucting port, liquid return hole, high pressure Liquid outlet, high pressure liquid filter device, accumulator, the liquid sucting port is connect with the Emulsion Mixer, for obtaining emulsion, The liquid return hole is used to circulate with outside air, balances the pressure in the emulsion liquid case, the high pressure liquid outlet is for cream Change the outflow of liquid, the high pressure liquid filter device is exported set on the high pressure liquid, for filtering emulsion, the accumulator and institute State liquid sucting port connection.
7. system according to claim 1, it is characterised in that: the control system includes control cabinet and sensor, institute Control cabinet is stated equipped with display screen, indicator light and button;The sensor includes concentration sensor and liquid level sensor, described Concentration sensor and liquid level sensor are electrically connected with the control cabinet.
8. system according to claim 7, it is characterised in that: the button includes pressing for the start and stop of local start-up and shut-down control Button, the permission for the scram button for the lower emergent stopping that is in an emergency and for locally, remotely controlling and forbid switching Switch button.
9. system according to claim 7, it is characterised in that: the cream in emulsion liquid case is arranged in the concentration sensor Change in liquid, the concentration sensor uses light refractive type sensor, for detecting the concentration of the emulsion.
10. system according to claim 9, it is characterised in that: the liquid level sensor uses the diffusion isolated component of silicon, The hydrostatic sensor is mounted on emulsion liquid case bottom using throw-in type or circumscribed, for detecting the emulsion liquid Liquid level in case, prevents suction.
CN201910655531.7A 2019-07-19 2019-07-19 Emulsion proportioning system Pending CN110252165A (en)

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Application Number Priority Date Filing Date Title
CN201910655531.7A CN110252165A (en) 2019-07-19 2019-07-19 Emulsion proportioning system

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Application Number Priority Date Filing Date Title
CN201910655531.7A CN110252165A (en) 2019-07-19 2019-07-19 Emulsion proportioning system

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Cited By (1)

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CN113828178A (en) * 2021-10-18 2021-12-24 北京格洛博机械设备有限公司 Intelligent emulsion preparation system

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