CN110243733A - A kind of high gradient oil liquid abrasive grain detection device - Google Patents

A kind of high gradient oil liquid abrasive grain detection device Download PDF

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Publication number
CN110243733A
CN110243733A CN201910695351.1A CN201910695351A CN110243733A CN 110243733 A CN110243733 A CN 110243733A CN 201910695351 A CN201910695351 A CN 201910695351A CN 110243733 A CN110243733 A CN 110243733A
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CN
China
Prior art keywords
magnetic core
coil
detection device
sheet
abrasive grain
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Pending
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CN201910695351.1A
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Chinese (zh)
Inventor
张洪朋
史皓天
韩晓双
张彬
陈海泉
孙玉清
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Dalian Maritime University
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Dalian Maritime University
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Priority to CN201910695351.1A priority Critical patent/CN110243733A/en
Publication of CN110243733A publication Critical patent/CN110243733A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
    • G01N15/02Investigating particle size or size distribution
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
    • G01N15/06Investigating concentration of particle suspensions
    • G01N15/0656Investigating concentration of particle suspensions using electric, e.g. electrostatic methods or magnetic methods
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
    • G01N15/02Investigating particle size or size distribution
    • G01N2015/0288Sorting the particles

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
  • Measuring Magnetic Variables (AREA)

Abstract

The present invention provides a kind of high gradient oil liquid abrasive grain detection device, it include: pedestal arranged at the bottom and substrate, the detection device also includes the feeder connection that the injection oil liquid to be measured of described base internal one end is arranged in, and the substrate other end has the channel outlet of liquid outflow;There is sense channel between the flow channel entry point and the runner exit;The sensing unit for detecting metal worn particle is provided on the sense channel.The present invention applies excitation by being inserted with the solenoid coil of magnetic core to multiple centers, improves detection accuracy to generate the magnetic field of high gradient in inductance detection region;And be applied with excitation plane inductive coil can in hydraulic oil ferromagnetic particle and non-ferromagnetic debris carry out high-precision differentiations detection.

Description

A kind of high gradient oil liquid abrasive grain detection device
Technical field
The present invention relates to G01 measurements;The technical field of test, specifically, more particularly to a kind of high gradient oil liquid abrasive grain Detection device.
Background technique
In hydraulic system, hydraulic oil can provide the precious information in relation to system health.Wherein, clast abrasive grain Content is the distinguishing mark of working state of system.And abrasive grain caused by hydraulic system is mainly ferromagnetic metal abrasive grain and non-ferric Magnetic metal abrasive grain, in equipment normal course of operation, in hydraulic oil wear pollutant have metastable concentration and compared with Small size.When being abnormal abrasion, wear particle concentration increases, and partial size will become larger.If machine continuous running in this state, gold The concentration of metal particles is continued growing with size, until machine breaks down.Therefore, to the monitoring of metallic particles in hydraulic oil, it is It carries out preventative maintenance and keeps key of the metal worn particle scale within Tolerance level in oil liquid, and to abrasion substance classes Differentiation and detection, can be used for judging part and the position of inordinate wear occur.Wear particle detection dress based on inductance detection principle Set due to not vulnerable to environmental disturbances and can to the advantage that ferromagnetic metal abrasive grain and non-ferromagnetic metal abrasive grain distinguish by It is widely applied, but the detection accuracy of existing inductance type oil liquid detection device is limited, how to improve its detection accuracy, is always One research hotspot.
Summary of the invention
According to technical problem set forth above, and provide a kind of high gradient oil liquid abrasive grain detection device.The present invention is mainly sharp With a kind of high gradient oil liquid abrasive grain detection device, comprising: pedestal arranged at the bottom and substrate, which is characterized in that the detection Device also includes the feeder connection that the injection seawater to be measured of described base internal one end is arranged in, and the substrate other end has The channel outlet of liquid outflow;There is sense channel between the flow channel entry point and the runner exit;It is set on the sense channel It is equipped with the sensing unit for metal worn particle detection.
Further, the sensing unit includes: in parallel and parallel connected plane inductive coil with a central hole one And plane inductive coil two;The solenoid coil one being wound on sheet magnetic core, solenoid coil two, solenoid coil three and Solenoid coil four.
Further, one end is one end of arcuation the and described arcuation and the sheet magnetic that the sense channel fits closely Core one, sheet magnetic core two, sheet magnetic core three and sheet magnetic core four;The sheet magnetic core one/sheet, two/sheet of magnetic core magnetic core three/ The other end of sheet magnetic core four is wound with solenoid coil.
Further, the sense channel diameter is 300-2000 microns.
Further, the substrate is made of insulating materials;The insulating materials is dimethyl silicone polymer or poly- first Base methyl acrylate.
Further, the sense channel is perpendicular through in the plane inductive coil one and plane inductive coil 28 Heart hole.
Further, one/sheet of sheet magnetic core magnetic core, two/sheet, three/sheet of magnetic core magnetic core four is set to described flat Between face inductance coil one and plane inductive coil two.
Further, the one/plane inductive coil of plane inductive coil two passes through enameled wire coiling;The enameled wire The internal coil diameter of coiling is 500-2000 microns, and the line footpath of the enameled wire is 50-200 microns, and the number of turns is 20-400 circle.
Further, the one/solenoid coil of solenoid coil, two/solenoid coil, three/solenoid coil four-way Cross enameled wire coiling;The internal coil diameter of the enameled wire is 800-3000 microns, and enameled wire line footpath is 50-200 microns, and the number of turns is 20-1000 circle.
Further, one/sheet of sheet magnetic core magnetic core, two/sheet, three/sheet of magnetic core magnetic core four is soft magnetic material; The soft magnetic material is silicon steel or ferrite.
Compared with the prior art, the invention has the following advantages that
The present invention applies excitation by being inserted with the solenoid coil of ferromagnetic material to center, to generate an excitation magnetic , which can be concentrated on inductance detection region by sheet magnetic core, improve inspection to generate the magnetic field of high gradient in detection zone Survey precision;And the plane inductive coil for being applied with excitation can be to the ferromagnetic particle and non-ferromagnetic debris progress height in hydraulic oil The differentiation of precision detects.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to do simply to introduce, it should be apparent that, the accompanying drawings in the following description is this hair Bright some embodiments for those of ordinary skill in the art without any creative labor, can be with It obtains other drawings based on these drawings.
Fig. 1 is structure of the detecting device schematic diagram of the present invention.
Fig. 2 is sensing unit partial view of the present invention.
Fig. 3 is the partial view of detection coil of the present invention.
Fig. 4 is the partial view that the present invention is excitation coil and sheet magnetic core.
In figure: 1, feeder connection;2, sense channel;3, channel outlet;4, substrate;5, pedestal;6, sensing unit;7, plane Inductance coil one;8, plane inductive coil two;9, solenoid coil one;10, solenoid coil two;11, solenoid coil three; 12, solenoid coil four;13, sheet magnetic core one;14, sheet magnetic core two;15, sheet magnetic core three;16, sheet magnetic core four.
Specific embodiment
In order to enable those skilled in the art to better understand the solution of the present invention, below in conjunction in the embodiment of the present invention Attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is only The embodiment of a part of the invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill people The model that the present invention protects all should belong in member's every other embodiment obtained without making creative work It encloses.
It should be noted that description and claims of this specification and term " first " in above-mentioned attached drawing, " Two " etc. be to be used to distinguish similar objects, without being used to describe a particular order or precedence order.It should be understood that using in this way Data be interchangeable under appropriate circumstances, so as to the embodiment of the present invention described herein can in addition to illustrating herein or Sequence other than those of description is implemented.In addition, term " includes " and " having " and their any deformation, it is intended that cover Cover it is non-exclusive include, for example, the process, method, system, product or equipment for containing a series of steps or units are not necessarily limited to Step or unit those of is clearly listed, but may include be not clearly listed or for these process, methods, product Or other step or units that equipment is intrinsic.
As shown in Figs 1-4, the present invention provides a kind of high gradient oil liquid abrasive grain detection devices, comprising: arranged at the bottom Substrate 4 and pedestal 5.
As a preferred embodiment, the detection device also includes the note that described 4 inside one end of substrate is arranged in Enter the feeder connection 1 of seawater to be measured, 4 other end of substrate has the channel outlet 3 of liquid outflow;The flow channel entry point 1 with There is sense channel 2 between the runner exit 3;The sensing unit 6 for metal worn particle is provided on the sense channel 2.
In the present embodiment, the sensing unit 6 includes: in parallel and parallel connected planar inductor with a central hole Coil 1 and plane inductive coil 28;The solenoid coil 1 being wound on sheet magnetic core, solenoid coil 2 10, helical Pipeline circle 3 11 and solenoid coil 4 12.It can be understood as in other embodiments, the quantity of the coil can be with It is set according to practical situation, metal worn particle is detected as long as can satisfy and can be realized.
In the present embodiment, one end is that one end of arcuation the and described arcuation and the sense channel 2 fit closely Sheet magnetic core 1, sheet magnetic core 2 14, sheet magnetic core 3 15 and sheet magnetic core 4 16;The one 13/ sheet magnetic of sheet magnetic core The other end of 2 14/ sheet magnetic core of core, 3 15/ sheet magnetic core 4 16 is wound with solenoid coil.It is to be understood that the sheet The quantity of magnetic core can be set according to practical situation, be detected i.e. as long as can satisfy and can be realized to metal worn particle It can.
As a preferred embodiment, 2 diameter of sense channel is 300-2000 microns.Herein, further Ground, the substrate 4 are made of insulating materials;The insulating materials is dimethyl silicone polymer or polymethyl methacrylate.
In the present embodiment, the sense channel 2 is perpendicular through the plane inductive coil 1 and plane inductive coil 28 centre bore.The sheet magnetic core one/sheet magnetic core two/sheet, three/sheet of magnetic core magnetic core four is set to the planar inductor Between coil 1 and plane inductive coil 28.
As preferred embodiment, one 7/ plane inductive coil 28 of plane inductive coil passes through enameled wire coiling; The internal coil diameter of the enameled wire coiling is 500-2000 microns, and the line footpath of the enameled wire is 50-200 microns, the number of turns 20- 400 circles.
As a preferred embodiment, one 9/ solenoid coil of solenoid coil, 2 10/ solenoid coil three 11/ solenoid coil 4 12 passes through enameled wire coiling;The internal coil diameter of the enameled wire is 800-3000 microns, enameled wire line footpath It is 50-200 microns, the number of turns is 20-1000 circle.
In the present embodiment, the one 13/ sheet magnetic core of sheet magnetic core, 2 14/ sheet magnetic core, 3 15/ sheet magnetic core four 16 be soft magnetic material;The soft magnetic material is silicon steel or ferrite etc..The sheet magnetic core it is micro- with a thickness of 100-5000 Rice, diameter are 800-3000 microns, and width and length are varied according to opportunity situation use.
Preferably, high gradient oil liquid abrasive grain detection device described herein, can also be arranged exciting unit.Pass through Exciting unit is to solenoid coil to exchange electric excitation, to generate a high-gradient magnetic field, which can be concentrated by sheet magnetic core In inductance detection region.And then the detection unit can be to two plane inductive coils in parallel to exchange electric excitation, and detect plane The variation of the apparent inductance of inductance coil.
The serial number of the above embodiments of the invention is only for description, does not represent the advantages or disadvantages of the embodiments.
In the above embodiment of the invention, it all emphasizes particularly on different fields to the description of each embodiment, does not have in some embodiment The part of detailed description, reference can be made to the related descriptions of other embodiments.
In several embodiments provided herein, it should be understood that disclosed technology contents can pass through others Mode is realized.Wherein, the apparatus embodiments described above are merely exemplary, such as the division of the unit, Ke Yiwei A kind of logical function partition, there may be another division manner in actual implementation, for example, multiple units or components can combine or Person is desirably integrated into another system, or some features can be ignored or not executed.Another point, shown or discussed is mutual Between coupling, direct-coupling or communication connection can be through some interfaces, the INDIRECT COUPLING or communication link of unit or module It connects, can be electrical or other forms.
The unit as illustrated by the separation member may or may not be physically separated, aobvious as unit The component shown may or may not be physical unit, it can and it is in one place, or may be distributed over multiple On unit.It can some or all of the units may be selected to achieve the purpose of the solution of this embodiment according to the actual needs.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution The range of scheme.

Claims (8)

1. a kind of high gradient oil liquid abrasive grain detection device, comprising: substrate (4) arranged at the bottom and pedestal (5), feature exists In the detection device also includes
Feeder connection (1) in the injection seawater to be measured of the internal one end of the substrate (4), substrate (4) other end tool are set The channel outlet (3) for thering is liquid to flow out;There are sense channel (2) between the flow channel entry point (1) and the runner exit (3);Institute State the sensing unit (6) being provided on sense channel (2) for detecting metal worn particle;
The sensing unit (6) includes: in parallel and parallel connected plane inductive coil with a central hole one (7) and plane electricity Feel coil two (8);The solenoid coil one (9) being wound on sheet magnetic core, solenoid coil two (10), solenoid coil three (11) and solenoid coil four (12);
One end is one end of arcuation the and described arcuation and the sheet magnetic core one (13) that the sense channel (2) fit closely, piece Shape magnetic core two (14), sheet magnetic core three (15) and sheet magnetic core four (16);The sheet magnetic core one (13)/sheet magnetic core two (14)/sheet magnetic core three (15)/sheet magnetic core four (16) other end is wound with solenoid coil.
2. high gradient oil liquid abrasive grain detection device according to claim 1, it is further characterized in that: the sense channel (2) Diameter is 300-2000 microns.
3. high gradient oil liquid abrasive grain detection device according to claim 1, it is further characterized in that: the substrate (4) is exhausted Edge material is made;The insulating materials is dimethyl silicone polymer or polymethyl methacrylate.
4. high gradient oil liquid abrasive grain detection device according to claim 1, it is further characterized in that: the sense channel (2) Perpendicular through the plane inductive coil one (7) and the centre bore of plane inductive coil two (8).
5. high gradient oil liquid abrasive grain detection device according to claim 1, it is further characterized in that: the sheet magnetic core one/ Sheet magnetic core two/sheet, three/sheet of magnetic core magnetic core four is set to the plane inductive coil one (7) and plane inductive coil two (8) between.
6. high gradient oil liquid abrasive grain detection device according to claim 1 or 4, it is further characterized in that: the planar inductor Coil one (7)/plane inductive coil two (8) passes through enameled wire coiling;The internal coil diameter of the enameled wire coiling is 500-2000 Micron, the line footpath of the enameled wire are 50-200 microns, and the number of turns is 20-400 circle.
7. high gradient oil liquid abrasive grain detection device according to claim 1, it is further characterized in that: the solenoid coil one (9)/solenoid coil two (10)/solenoid coil three (11)/solenoid coil four (12) passes through enameled wire coiling;The enamel-cover The internal coil diameter of line is 800-3000 microns, and enameled wire line footpath is 50-200 microns, and the number of turns is 20-1000 circle.
8. high gradient oil liquid abrasive grain detection device according to claim 1, it is further characterized in that: the sheet magnetic core one (13)/sheet magnetic core two (14)/sheet magnetic core three (15)/sheet magnetic core four (16) is soft magnetic material;The soft magnetic material For silicon steel or ferrite.
CN201910695351.1A 2019-07-30 2019-07-30 A kind of high gradient oil liquid abrasive grain detection device Pending CN110243733A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110907529A (en) * 2019-12-04 2020-03-24 大连海事大学 Inductive abrasive particle detection sensor and manufacturing method thereof
CN112697659A (en) * 2020-12-09 2021-04-23 重庆邮电大学 Metal abrasive particle detection sensor structure based on planar induction coil and detection method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105300853A (en) * 2015-11-24 2016-02-03 大连海事大学 Series resonance type oil liquid metal particle measurement apparatus and series resonance type oil liquid metal particle measurement method
CN109115844A (en) * 2018-08-29 2019-01-01 大连海事大学 A kind of high sensitivity hydraulic oil liquid detection device and preparation method thereof
CN109630502A (en) * 2018-12-28 2019-04-16 大连海事大学 A kind of multi-parameter oil liquid comprehensive detection device and preparation method thereof
CN109916786A (en) * 2019-03-29 2019-06-21 大连海事大学 A kind of twin coil inductance type abrasive grain monitoring device and preparation method thereof
CN110031373A (en) * 2019-05-17 2019-07-19 大连海事大学 A kind of multi signal synchronous feedback plant of oil liquid detection

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105300853A (en) * 2015-11-24 2016-02-03 大连海事大学 Series resonance type oil liquid metal particle measurement apparatus and series resonance type oil liquid metal particle measurement method
CN109115844A (en) * 2018-08-29 2019-01-01 大连海事大学 A kind of high sensitivity hydraulic oil liquid detection device and preparation method thereof
CN109630502A (en) * 2018-12-28 2019-04-16 大连海事大学 A kind of multi-parameter oil liquid comprehensive detection device and preparation method thereof
CN109916786A (en) * 2019-03-29 2019-06-21 大连海事大学 A kind of twin coil inductance type abrasive grain monitoring device and preparation method thereof
CN110031373A (en) * 2019-05-17 2019-07-19 大连海事大学 A kind of multi signal synchronous feedback plant of oil liquid detection

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110907529A (en) * 2019-12-04 2020-03-24 大连海事大学 Inductive abrasive particle detection sensor and manufacturing method thereof
CN112697659A (en) * 2020-12-09 2021-04-23 重庆邮电大学 Metal abrasive particle detection sensor structure based on planar induction coil and detection method

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Application publication date: 20190917