CN110241494A - A kind of continuous identical tension heat setting device of fibrecord and method - Google Patents
A kind of continuous identical tension heat setting device of fibrecord and method Download PDFInfo
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- CN110241494A CN110241494A CN201910591696.2A CN201910591696A CN110241494A CN 110241494 A CN110241494 A CN 110241494A CN 201910591696 A CN201910591696 A CN 201910591696A CN 110241494 A CN110241494 A CN 110241494A
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- Prior art keywords
- fibrecord
- thermal
- wheel
- tension
- heating
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Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/20—Stressing or stress-relieving, e.g. by vibration or subjection to electrostatic stress or electric discharge
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/22—Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J13/00—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
- D02J13/001—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass in a tube or vessel
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J13/00—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
- D02J13/005—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass by contact with at least one rotating roll
Abstract
This application discloses a kind of continuous identical tension heat setting device of fibrecord and methods.Device includes that identical tension thermal finalization component specifically includes the first thermal finalization wheel group and the second thermal finalization wheel group.By controlling the tension and setting temperature of fibrecord, the sandwich internal stress of rope is eliminated, guarantees the thermal finalization effect of sandwich rope；By the thermal-insulating body of setting, it is heated evenly fibrecord in preheating, heat-setting process；The time of thermal finalization can be adjusted according to the material, specification and speed of production of fibrecord, to guarantee the optimum efficiency of thermal finalization, identical tension heat setting device can be matched with fibrecord production line, both the normal continuous production of fibrecord had been guaranteed, again fibrecord stability and Fracture Force can be improved by thermal finalization, improve the performances such as coherent between fibrecord elongation percentage, rope strand, improve production efficiency, saves expense.
Description
Technical field
The application belongs to fibrecord production technical field, and in particular to a kind of continuous identical tension thermal finalization dress of fibrecord
It sets and method.
Background technique
Currently, cord braiding machine or crank closer all only produce the function of rope.If rope needs thermal finalization, necessary
The rope produced on braider or crank closer is placed in special baking oven or heat setting device and carries out heat-shaping.This behaviour
It not can guarantee rope continuous production as mode, and time-consuming and laborious, it is highly inconvenient, while heat-setting equipment occupied area compares
Greatly, secondary infusion of financial resources is more.
Summary of the invention
In order at least solve one of technical problem of the existing technology mentioned above, the embodiment of the present application discloses one kind
The continuous identical tension heat setting device of fibrecord, the device include identical tension thermal finalization component, and identical tension thermal finalization component is specific
Include:
Fixed frame；
First axis, both ends setting are connected with fixed frame；
First heating guide wheel, is set on the first axis, is arranged around the first axis and rotates freely, the first heating guide wheel
Outer periphery be equipped with the first continuous groove；
First pressurized heat wheel is adaptedly arranged in the first continuous groove；
First curved baffle is adapted with the periphery circular shape of the first heating guide wheel, and the first pressurized heat wheel is rotatably
It is connected on the first curved baffle；
First tension adjustment component, one end setting are connected with fixed frame, other end setting and the first curved baffle
It is connected, for adjusting the distance between the first curved baffle and the first heating guide wheel；
Multiple first heating guide wheels are co-axially located on first axis, form the first thermal finalization wheel group；
Second axis, both ends setting is connected with fixed frame, and is arranged in parallel with the first axis；
Second heating guide wheel, is set on the second axis, is arranged around the second axis and rotates freely, the second heating guide wheel
Outer periphery be equipped with the second continuous groove；
Second pressurized heat wheel is adaptedly arranged in the second continuous groove；
Second curved baffle is adapted with the periphery circular shape of the second heating guide wheel, and the second pressurized heat wheel is rotatably
It is connected on the second curved baffle；
Second tension adjustment component, one end setting are connected with fixed frame, other end setting and the second curved baffle
It is connected, for adjusting the distance between the second curved baffle and the second heating guide wheel；
Multiple second heating guide wheels are co-axially located on the second axis, form the second thermal finalization wheel group.
The continuous identical tension heat setting device of fibrecord disclosed in some embodiments, between the first axis and the second axis
Distance is set as adjustable.
The continuous identical tension heat setting device of fibrecord disclosed in some embodiments, the first pressurized heat wheel are set as multiple,
It is successively spaced apart and arranged on the first curved baffle.
The continuous identical tension heat setting device of fibrecord disclosed in some embodiments, the second pressurized heat wheel are set as multiple,
It is successively spaced apart and arranged on the second curved baffle.
The continuous identical tension heat setting device of fibrecord disclosed in some embodiments, the first tension adjustment component include first
Helical spring.
The continuous identical tension heat setting device of fibrecord disclosed in some embodiments, the first tension adjustment component includes tension
Gear adjusting structure.
The continuous identical tension heat setting device of fibrecord disclosed in some embodiments, the second tension adjustment component include second
Helical spring.
The continuous identical tension heat setting device of fibrecord disclosed in some embodiments, the second tension adjustment component includes tension
Gear adjusting structure.
The continuous identical tension heat setting device of fibrecord disclosed in some embodiments, further includes heater incubator, and heating is protected
Incubator specifically includes:
Thermal-insulating body, fixed frame are arranged inside thermal-insulating body；
Heating device is arranged inside thermal-insulating body, for heating to thermal-insulating body inside；
Thermocouple is arranged inside thermal-insulating body, for detecting the intracorporal temperature of incubator；
Temperature measurement-control instrument, setting is connect with thermocouple and heating device, for controlling thermocouple and heating device；
Pressure fan is arranged outside thermal-insulating body and communicates therewith, and is used for thermal-insulating body inner blower；
Circulating fan is arranged inside the thermal-insulating body, for driving the hot-air in thermal-insulating body to recycle.
On the other hand, some embodiments also disclose a kind of continuous identical tension heat setting method of fibrecord, comprising:
S1, setting simultaneously provide isoperibol；
S2, fibrecord preheat in isoperibol；
The time that S3, fibrecord are set in heat setting device by continuous hot-press under set temperature, setting pressure；
S4, fibrecord are detached from isoperibol, and thermal finalization is completed.
The continuous identical tension heat setting device of fibrecord disclosed in the embodiment of the present application utilizes heating guide wheel and pressurized heat wheel
It cooperates, increases the tension and setting temperature of fibrecord, eliminate the sandwich internal stress of rope, guarantee that the heat of sandwich rope is fixed
Type effect；The temperature inside heat setting device can be constantly balanced by the hot air circulation and heating device that are arranged in thermal-insulating body
Degree is heated evenly rope in preheating, heat-setting process；Thermostatic box effectively maintains the primary condition of thermal finalization, energy conservation drop
Consumption.And the time of thermal finalization can be adjusted according to the material, specification and speed of production of rope, to guarantee thermal finalization
Optimum efficiency, the present apparatus can be matched with fibrecord production line, not only guarantee the normal continuous production of rope, but also can be passed through
Thermal finalization improves rope stability and Fracture Force, improves the performances such as coherent between rope elongation percentage, rope strand, improves production efficiency,
Saving expense.
Detailed description of the invention
The continuous identical tension heat setting device structural schematic diagram of 1 fibrecord of Fig. 1 embodiment
The continuous identical tension thermal finalization component structure diagram of 2 fibrecord of Fig. 2 embodiment
The continuous identical tension thermal finalization modular construction partial schematic diagram of 3 fibrecord of Fig. 3 embodiment
The continuous identical tension thermal finalization modular construction top view of 4 fibrecord of Fig. 4 embodiment
The size of component is not drawn according to identical ratio in embodiment attached drawing, to protrude its feature, each component
Size and proportionate relationship are subject to word content disclosed in specification.
Specific embodiment
Dedicated word " embodiment " herein, should not necessarily be construed as being better than as any embodiment illustrated by " exemplary " or
It is better than other embodiments.Testing performance index in this law embodiment, unless stated otherwise, using this field conventional methods.
It should be understood that it is to describe special embodiment that term described herein, which is only, it is not intended to limit disclosed in the present application
Content.
Unless otherwise stated, technical and scientific terms used herein has the common of the application technical field
The normally understood identical meanings of technical staff；As in the application other not specifically specified test methods and technological means it is equal
Refer to experimental method and technological means that those skilled in the art generally use.
Term used in the disclosure " basic " and " about " are for describing small fluctuation.It is less than for example, they can refer to
Or be equal to ± 5%, such as less than or equal to ± 2%, such as less than or equal to ± 1%, such as less than or equal to ± 0.5%, such as less than or
Equal to ± 0.2%, such as less than or equal to ± 0.1%, such as less than or equal to ± 0.05%.The upper and lower, left and right addressed herein,
Particular orientation in the forward and backward equal nouns of locality, only difference statement embodiment and its attached drawing, is not constituted special to corresponding component technology
The restriction of sign.It is Kgf pressure of the i.e. 1 kilogram of gravity on every square centimeter with kilogram pressure indicated.
In the disclosure, including claims, all conjunctions, as "comprising", " comprising ", " having ", " having ",
" containing ", " being related to ", " receiving " etc. are understood to be open, that is, refer to " including but not limited to ".Only conjunction
" by ... constitute " and " by ... form " it is closing conjunction.Under conditions of not conflicting, the application embodiment and implementation
Technical characteristic disclosed in example can be combined with each other, and obtained technical solution belongs to present disclosure.
In some embodiments, the identical tension thermal finalization component of the continuous identical tension heat setting device of fibrecord specifically wraps
Fixed frame is included, rectangular outline border is integrally formed in usual fixed frame, and outline border includes pillar construction and the setting that edge is arranged in
Other portions are arranged convenient for forming the fixed frame of stable structure in horizontal gird structure on pillar construction on fixed frame
Part, for being fixedly connected with other building blocks of identical tension thermal finalization component.
In some embodiments, identical tension thermal finalization component includes the first axis, and both ends setting and fixed frame are solid
Even；Usual first axis is horizontally set in fixed frame, and both ends are connected with two opposite sides of fixed frame respectively, with
Just it is fixed.As optional embodiment, can will be consolidated between the both ends and fixed frame of the first axis by connecting component
Even, be further used as optional embodiment, the connecting component be detachable part, can by the first axis removably with fixation
Frame connection, such as be detachably connected the two by clamp connection part, bolt connection piece, card slot connector etc..As optional
Embodiment is connected between the first axis and fixed frame by movable part, will pass through the movement of movable part, is moved
Relative distance between dynamic first axis and fixed frame.
In some embodiments, identical tension thermal finalization component includes the first heating guide wheel, and outer periphery is equipped with first and connects
Continuous groove, the first heating guide wheel is set on the first axis, and can be rotated freely around the first axis；Usually require thermal finalization
Fibrecord can be arranged in the first continuous groove, be arranged on the first axis first heating guide wheel can rotate freely,
Fibrecord in the process of moving, can drive the first heating guide wheel around the first central axis；As optional embodiment,
It is connected between first heating guide wheel and the first axis by bearing, rotating freely for the first heating guide wheel may be implemented.Usual
The temperature of one heating guide wheel can be adjusted and be controlled, and the type set first that can according to need the fibrecord of sizing adds
The temperature of thermal conductivity wheel, and the temperature is detected, to control heating process.
In some embodiments, identical tension thermal finalization component includes the first pressurized heat wheel, is adaptedly arranged in first
In continuous groove；Usual first pressurized heat wheel is arranged in the first continuous groove, and the spatial joint clearance formed therebetween is for setting
Fibrecord is set, and thermocompression forming is carried out to it；Fibrecord by the first pressurized heat wheel and first heating guide wheel pressure and
Tension of continuous rope during heat-shaping is obtained, since the first pressurized heat wheel can be rotated freely around the first axis,
So fibrecord maintains invariable tension during heating pressurization sizing always.Usually added by adjusting first
The distance between pressure heat wheel and the first heating introduction adjust the pressure that control fibrecord is subject to, adjust the tension of fibrecord.
Usual first pressurized heat wheel has heating and temp regulating function, its temperature can be adjusted and be controlled, to be adapted to
The thermal finalization demand of different fibrecords.As optional embodiment, the first pressurized heat wheel is set as multiple, successively compartment of terrain
It is arranged on the first curved baffle.As optional embodiment, multiple first pressurized heat wheels are set as identical.
In some embodiments, identical tension thermal finalization component includes the first curved baffle, and shape is led with the first heating
The periphery circular shape of wheel is adapted, so that the first curved baffle to be adaptedly arranged on the first heating guide wheel, it is ensured that the two
Between the distance between apparent surface it is equal, further ensure that the multiple first pressurized heat wheels being arranged on the first curved baffle with
Distance having the same between first arc-shaped continuous groove floor, to the cordage being arranged in the first arc-shaped continuous groove
Rope forms identical pressure.The first pressurized heat wheel being connected on the first curved baffle, which is usually arranged, to be rotated freely, so as to
It is rotated freely under the drive of fibrecord, convenient for forming the constant pressure being applied on fibrecord；As optional embodiment party
Rotary shaft is arranged on the first curved baffle in formula, and the first pressurized heat wheel is connected on the rotary shaft by bearing.
As optional embodiment, rotary shaft setting is fixed in the connecting bracket being connected with the first curved baffle.
Usual first pressurized heat wheel has heating and temp regulating function, its temperature can be adjusted and be controlled, with
Just it is adapted to the thermal finalization demand of different fibrecords.
In some embodiments, identical tension thermal finalization component includes the first tension adjustment component, and one end is arranged and consolidates
Determine frame to be connected, other end setting is connected with the first curved baffle, for adjusting the first curved baffle and the first heating guide wheel
The distance between；As optional embodiment, the first tension adjustment component includes tension gear adjusting structure, for example, can be
Different tension gears is arranged in tension adjustment component, corresponding to different tension.
As optional embodiment, the first tension adjustment component includes the first helical spring, by setting tension gear tune
Section structure, the length of adjustable first helical spring further realize the adjusting of pressure by the adjusting to its length, into
And realize the tension adjustment of fibrecord.As optional embodiment, the pressure of helical spring may be selected between 5-40Kg, if
Five pressure regulation stalls are set, the pressure from first grade to fifth speed is respectively set to 5Kg, 15Kg, 25Kg, 30Kg, 40Kg.
In some embodiments, identical tension heat setting device includes multiple first heating guide wheels, and multiple first heating are led
Wheel is co-axially located on same first axis, forms the first thermal finalization wheel group.Multiple be generally arranged on the first axis
One heating guide wheel can independently rotate, be conducive to fibrecord formed in moving process between multiple first heating introductions it is constant
Tension.The multiple first heating guide wheels being generally arranged on the first axis, all respectively configured with it is corresponding at least one first plus
Pressure heat wheel, the first curved baffle and the first tension adjustment component.
In some embodiments, identical tension thermal finalization component includes the second axis, and both ends setting and fixed frame are solid
Even, it and is arranged in parallel with the first axis；Usual second axis is horizontally set in fixed frame, both ends respectively with fixed frame
Two opposite sides are connected, to be fixed.It, can be by connecting component by the second axis as optional embodiment
It is connected between both ends and fixed frame, is further used as optional embodiment, which is detachable part, can be by the
Two axis are removably connect with fixed frame, such as by clamp connection part, bolt connection piece, card slot connector etc. by the two
It is detachably connected.As optional embodiment, it is connected between the second axis and fixed frame by movable part, will pass through
The movement of movable part, the relative distance between mobile second axis and fixed frame, further, it is possible to adjust the second axis
With the relative distance between the first axis.
In some embodiments, identical tension thermal finalization component includes the second heating guide wheel, and outer periphery is equipped with second and connects
Continuous groove, the second heating guide wheel is set on the second axis, and can be rotated freely around the second axis；Usually require thermal finalization
Fibrecord can be arranged in the second continuous groove, be arranged on the second axis second heating guide wheel can rotate freely,
Fibrecord in the process of moving, can drive the first heating guide wheel around the first central axis；As optional embodiment,
It is connected between second heating guide wheel and the second axis by bearing, rotating freely for the first heating guide wheel may be implemented.Usual
The temperature of one heating guide wheel can be adjusted and be controlled, and the type set second that can according to need the fibrecord of sizing adds
The temperature of thermal conductivity wheel, and the temperature is detected, to control heating process.
In some embodiments, identical tension thermal finalization component includes the second pressurized heat wheel, is adaptedly arranged in second
In continuous groove；Usual second pressurized heat wheel is arranged in the second continuous groove, is used in the spatial joint clearance formed therebetween
Fibrecord is set, and thermocompression forming is carried out to it；Pressure of the fibrecord by the second pressurized heat wheel and the second heating guide wheel
And tension of continuous rope during heat-shaping is obtained, since the second pressurized heat wheel can freely be revolved around the second axis
Turn, so, fibrecord maintains invariable tension during heating pressurization sizing always.Usually by adjusting second
The distance between pressurized heat wheel and the second heating introduction adjust the pressure that control fibrecord is subject to, adjust of fibrecord
Power.Usual second pressurized heat wheel has heating and temp regulating function, its temperature can be adjusted and be controlled, to adapt to
In the thermal finalization demand of different fibrecords.As optional embodiment, the second pressurized heat wheel is set as multiple, is successively spaced
Ground is arranged on the second curved baffle.As optional embodiment, multiple second pressurized heat wheels are set as identical.
In some embodiments, identical tension thermal finalization component includes the second curved baffle, and shape is led with the second heating
The periphery circular shape of wheel is adapted, so that the second curved baffle to be adaptedly arranged on the second heating guide wheel, it is ensured that the two
Between the distance between apparent surface it is equal, further ensure that the multiple second pressurized heat wheels being arranged on the second curved baffle with
Distance having the same between second arc-shaped continuous groove floor, to the cordage being arranged in the second arc-shaped continuous groove
Rope forms identical pressure.The second pressurized heat wheel being connected on the second curved baffle, which is usually arranged, to be rotated freely, so as to
It is rotated freely under the drive of fibrecord, convenient for forming the constant pressure being applied on fibrecord；As optional embodiment party
Rotary shaft is arranged on the second curved baffle in formula, and the second pressurized heat wheel is connected on the rotary shaft by bearing.
As optional embodiment, rotary shaft setting is fixed in the connecting bracket being connected with the first curved baffle.
Usual second pressurized heat wheel has heating and temp regulating function, its temperature can be adjusted and be controlled, with
Just it is adapted to the thermal finalization demand of different fibrecords.
In some embodiments, identical tension thermal finalization component includes the second tension adjustment component, and one end is arranged and consolidates
Determine frame to be connected, other end setting is connected with the second curved baffle, for adjusting the second curved baffle and the second heating guide wheel
The distance between；As optional embodiment, the second tension adjustment component includes tension gear adjusting structure, for example, can be
Different tension gears is arranged in tension adjustment component, corresponding to different tension.
As optional embodiment, the second tension adjustment component includes the second helical spring, by setting tension gear tune
Section structure, the length of adjustable second helical spring further realize the adjusting of pressure by the adjusting to its length, into
And realize the tension adjustment of fibrecord.As optional embodiment, may be selected the pressure of the second helical spring 5~40Kg it
Between, five pressure regulation stalls are set, the pressure from first grade to fifth speed be respectively set to 5Kg, 15Kg, 25Kg, 30Kg,
40Kg。
In some embodiments, identical tension heat setting device includes multiple second heating guide wheels, and multiple second heating are led
Wheel is co-axially located on same second axis, forms the second thermal finalization wheel group.Multiple be generally arranged on the second axis
Two heating guide wheels can independently rotate, and be conducive to fibrecord and form constant tension.It is generally arranged at more on the second axis
A second heating guide wheel, all respectively configured at least one corresponding second pressurized heat wheel, the second curved baffle and the second tension tune
Save component.
In some embodiments, the first axis in the continuous identical tension heat setting device of fibrecord and the second axis it
Between distance be set as adjustable, according to the thermal finalization demand of fibrecord, to adjust the first thermal finalization wheel group and the second heat
The distance between shaping wheel group adjusts the length for the continuous fiber rope being located between two wheel groups.
In some embodiments, the first thermal finalization wheel group and second in the continuous identical tension heat setting device of fibrecord
Thermal finalization wheel group is arranged in parallel in the horizontal plane, and is arranged in the fixed frame of cuboid, the first axis and second
Two ends of axis are respectively set to be consolidated with left and right two sides of fixed frame, and the first tension adjustment component is arranged and consolidates
Determine the trailing flank consolidation of frame, the setting of the second tension adjustment component and the leading flank of fixed frame consolidate；First heating guide wheel
Quantity and the quantity of the second heating guide wheel are set as identical, and during carrying out thermal finalization to fibrecord, fibrecord is successively
It is alternate that guide wheel is heated by the first heating introduction, second and is gradually formed under identical tension hot pressing, after completing thermal finalization, set
The fibrecord collection device winding outside identical tension heat setting device is set, finished product is obtained.
In some embodiments, the continuous identical tension heat setting device of fibrecord further includes heater incubator, and heating is protected
Incubator specifically includes thermal-insulating body, and fixed frame is arranged inside thermal-insulating body, so that the setting of identical tension thermal finalization component exists
In thermal-insulating body, identical tension thermal finalization component is arranged in stationary temperature environment, is conducive to fibrecord preheating, heating is determined
Fibrecord is maintained into constant and uniform temperature during type；Strengthen and improves thermal finalization effect；As optional embodiment,
The body construction of double-layer plate production thermal-insulating body is generallyd use, setting filling thermal insulation material in double-layer plate, for example, high density
Alumina silicate fibre material or magnesium silicate rock wool all can serve as optional thermal insulation material and use.
In some embodiments, the heater incubator of the continuous identical tension heat setting device of fibrecord includes heating dress
It sets, the heating device inside thermal-insulating body is set and is used to heat to thermal-insulating body inside；Usual heating device setting is being kept the temperature
In order to improve the uniformity of temperature profile in heating efficiency and incubator multiple heating devices are usually arranged, and protecting in box house
Warm housing interior volume, which is divided equally, to be distributed；It, can be using electric heater as heating device as optional embodiment；As optional
Embodiment can use multiple electric heaters, the four direction of thermal-insulating body, such as four of square thermal-insulation cabinet are arranged in
One electric heater is respectively set on side, and is arranged on position more on the lower.It may further be on the top of thermal-insulating body
Portion, bottom suitable position on electric heater is set.
In some embodiments, the heater incubator of the continuous identical tension heat setting device of fibrecord includes thermocouple,
It is arranged inside thermal-insulating body, for detecting the intracorporal temperature of incubator；In order to accurately measure and ensure the temperature in insulating box
Be evenly distributed, can multiple positions of cabinet be arranged thermocouple, for example, the corner position of incubator, positions of panels, top with
And identical tension thermal finalization component neighbouring position, so as to the Temperature Distribution in comprehensive measurement thermal-insulating body.
It is further used as optional embodiment, thermocouple can be set to the first heating guide wheel, the first pressurized heat wheel, second
Heating guide wheel and the second pressurized heat wheel carry out temperature measurement respectively, and carry out temperature control to it according to measurement result.
In some embodiments, the heater incubator of the continuous identical tension heat setting device of fibrecord includes measurement and control of temperature
Instrument, setting is connect with thermocouple and heating device, for controlling thermocouple and heating device；Usually setting temperature measurement-control instrument and institute
Some thermocouple electrical connections, measure its temperature, while controlling heating device, the temperature data control measured according to thermocouple
The switch of refrigerating/heating apparatus, and according to the position of thermocouple, the heating device for controlling suitable position is heated or stops heating.
In some embodiments, the heater incubator of the continuous identical tension heat setting device of fibrecord includes pressure fan,
It is arranged outside thermal-insulating body and communicates therewith, is used for thermal-insulating body inner blower；Usual blower setting is in thermal-insulating body
Outside, and the setting of its air outlet is connected to thermal-insulating body inside, so as to thermal-insulating body delivered inside gas.
In some embodiments, the heater incubator of the continuous identical tension heat setting device of fibrecord includes circulated air
Machine is arranged inside thermal-insulating body, for driving the hot-air in thermal-insulating body to recycle.Usual hot-air in thermal-insulating body
It can accelerate its circulation under the action of external force, be conducive to the temperature field for obtaining uniformity of temperature profile in thermal-insulating body, be conducive to strong
Change the fixed effect of fibrecord.
In some embodiments, the continuous identical tension heat setting device of fibrecord pressurizes to the heating of fibrecord and is formed
Process is carried out according to following methods, specifically includes the following steps:
S1, setting simultaneously provide isoperibol；It is fine so that fibrecord setting is reached stationary temperature in isoperibol
Inside dimension rope and each position in surface obtains identical temperature, helps to improve fixed effect；
S2, fibrecord preheat in isoperibol；Fibrecord preheats in environment in constant temperature, is to ensure that fibrecord
Continuous identical tension thermal finalization obtains the important link of expected fixed effect；
S3, fibrecord are set in identical tension heat setting device by continuous hot-press under set temperature, setting pressure
Time；Fibrecord by preheating is further in the heat setting device under set temperature and setting pressure, by continuous, past
It after multiple extruding, stretching, could be formed completely, it is ensured that do not deform in subsequent use, usually squeeze and stretch
Time is adjusted by heating quantity and the forward speed of fibrecord etc. of guide wheel in setting identical tension heat setting device；
S4, fibrecord are detached from isoperibol, and thermal finalization is completed；The extrusion stretching under the heat setting temperature of setting, pressure
After the time of setting, fibrecord completes thermocompression forming, obtains permanent shape, is wound into collection device, obtains fibre
Tie up rope finished product.
In order to better illustrate teachings herein, numerous details is given in specific embodiment below.This
Field is it will be appreciated by the skilled person that without certain details, the application equally be can be implemented.In embodiment, for ability
Certain methods known to field technique personnel, means, instrument, equipment etc. are not described in detail, to highlight the purport of the application.
Embodiment 1
Fig. 1 is the continuous identical tension heat setting device structural schematic diagram of fibrecord disclosed in embodiment 1；
In the present embodiment 1, thermal-insulating body 1 is cuboid, and top is provided with pressure fan 2, the outlet setting of pressure fan 2
It is connected to inside thermal-insulating body 1, can be the inner blower of thermal-insulating body 1；The top of thermal-insulating body 1, is provided with circulating fan
3, circulating fan 3 is connect with the fan 31 inside thermal-insulating body 1, can form pressure inside thermal-insulating body 1 with driving fan 31
Convection current；It is each provided with an electric heater 5 on the side of the left and right of thermal-insulating body 1 two, inside to thermal-insulating body 1
Heating；Eight corner positions of thermal-insulating body 1 are each provided with a thermocouple 9, for measuring the temperature of air near eight apex angles
Degree；It is each provided with a through-hole in two side panels of thermal-insulating body 1, for fibrecord to be arranged from wherein passing through；
The center of inside position of thermal-insulating body 1 is provided with the fixed frame 6 and thermal finalization wheel group of identical tension thermal finalization component
7。
Fibrecord 100 enters thermal-insulating body from the left side through-hole of thermal-insulating body 1, after the first directive wheel 101
Into thermal finalization wheel group 7, after the identical tension heat-setting process of thermal finalization wheel group 7, by the second directive wheel 102, from heat preservation
Thermal-insulating body 1 is left in the right panel through-hole of cabinet 1, after third directive wheel 103, is wound in equipment closing quotation 8, equipment
The constantly traction fibrecord 100 of closing quotation 8 carries out thermal finalization, finally collects coiled.In the present embodiment, thermal finalization wheel group 7 includes flat
The the first thermal finalization wheel group and the second thermal finalization wheel group of row setting.
The continuous identical tension heat setting device of the fibrecord of the present embodiment 1 carries out thermal finalization operation to 10mm terylene three stranded rope
When, the speed that fibrecord is arranged is 5m/min, and the first heating guide wheel and the second heating guide wheel are respectively set to 25, in first
The distance between axis and the second axis are adjusted to 2m, and the temperature setting in heater incubator is 180 DEG C, the first heating guide wheel, the
The temperature setting of two heating guide wheels, the first pressurized heat wheel and the second pressurized heat wheel is 190 DEG C, the first tension adjustment component and second
The gear of tension adjustment component is adjusted to 1 grade, and being equivalent to the pressure that the first thermal finalization wheel group is applied on fibrecord is 25*5
=125Kg, it is 25*5=125Kg, the stagnation pressure that fibrecord is subject to that the second thermal finalization wheel group, which is applied to the pressure on fibrecord,
Power is 250Kg, i.e., the tension of fibrecord is 250Kg.The operation process of identical tension thermal finalization includes:
(1) control parameter is set according to imposing a condition；
(2) by fibrecord successively reciprocal, cross winding in the first thermal finalization wheel group and the second thermal finalization wheel group；
(3) after the temperature for reaching setting is taken turns in incubator and heating, start pressure fan and circulating fan；
(4) braider is opened, starts 24 strands of 66 multifilament of 20mm polyamide fibre circles of production and compiles kernmantle, in the drive of equipment closing quotation
Under, terylene rope starts to move in thermal-insulating body and heated be pressurized is formed, and fibrecord moving direction is as shown by arrows in figure,
After terylene rope leaves the first thermal finalization wheel group and the second thermal finalization wheel group, heat-setting process terminates；
(5) 24 strands of 66 multifilament of polyamide fibre circles for finally completing thermal finalization are compiled kernmantle and are received to closing quotation.
The continuous identical tension heat setting device of the fibrecord of the present embodiment 1 compiles kernmantle to 24 strands of 66 multifilament of 20mm polyamide fibre circles
When carrying out thermal finalization operation, the speed that fibrecord is arranged is 1m/min, and the first heating guide wheel and the second heating guide wheel are set respectively
20 are set to, the distance between the first axis and the second axis are adjusted to 1.5m, and the temperature setting in heater incubator is 125
DEG C, the first heating guide wheel, the second heating guide wheel, the first pressurized heat wheel and the second pressurized heat wheel temperature setting be 140 DEG C, first
The gear of tension adjustment component and the second tension adjustment component is adjusted to 4 grades, is equivalent to the first thermal finalization wheel group and is applied to fiber
Pressure on rope is 20*30=600Kg, and it is 20*30=that the second thermal finalization wheel group, which is applied to the pressure on fibrecord,
600Kg, the gross pressure that fibrecord is subject to are 1200Kg, i.e., the tension of fibrecord is 1200Kg.Identical tension thermal finalization operation
Process is referring to the present embodiment 1.
Embodiment 2
Fig. 2 is the continuous identical tension thermal finalization component structure diagram of fibrecord disclosed in embodiment 2；
In embodiment 2, whole fixed frame 6 is in cuboid, column and horizontal direction including vertical direction is arranged in
Crossbeam, and the fixed structure being arranged on side；
The left side in fixed frame 6 is arranged in first axis 710, and the front and back two with fixed frame 6 is respectively set in both ends
The horizontal fixed structure of a side is fixedly connected；Multiple first heating directive wheels 71, the first heating are provided on first axis 710
The first continuous groove is provided on the outer fringe surface of directive wheel 71；Pass through between first heating directive wheel 71 and the first axis 710
Bearing is connected；Each first heating adaptation of directive wheel 71 is provided with the first curved baffle 711, the first curved baffle 711 with
Between first heating directive wheel 71,5 the first pressurized heats are provided with by 713, the setting of the first pressurized heat wheel 713 is kept off with the first arc
Plate 711 is connected by rotary shaft, and the edge of the first heating directive wheel 71 is arranged in the outer edge part of the first pressurized heat wheel 713
On the first continuous groove in, the first pressurized heat wheel 713 can rotate in the continuous groove；Each first curved baffle
711 are all fixedly connected on the fixed structure of fixed frame left side by the first tension adjustment component 712；
Second axis 720 is horizontally set on the right side in fixed frame 6, suitable with the height of the first axis 710, sets in parallel
It sets, both ends are respectively set to be fixedly connected with the horizontal fixed structure of former and later two sides of fixed frame 6；Second axis 720
On be provided with it is multiple second heating directive wheels 72, second heating directive wheel 72 outer fringe surface on be provided with the second continuous groove；
It is connected between second heating directive wheel 72 and the second axis 720 by bearing；Each second heating adaptation of directive wheel 72 is set
It is equipped with the second curved baffle 721 and is provided with 5 the second pressurized heats between second curved baffle 721 and the second heating directive wheel 72
It is connected with the second curved baffle 721 by rotary shaft by the setting of 723, second pressurized heat wheels 723, the side of the second pressurized heat wheel 723
Edge is partially disposed in the second continuous groove on the edge of the second heating directive wheel 72, and the second pressurized heat wheel 723 can be
It is rotated in the continuous groove；Each second curved baffle 721 is fixedly connected on fixation by the second tension adjustment component 722
On the fixed structure in frame right face；
In identical tension heat-setting process, fibrecord 100 is from first first heating directive wheel 71 and the first pressurized heat wheel
Pass through in interstitial spaces between 711, by adjusting the first tension adjustment component 712, adjusts the size in gap, formation is applied to
Suitable pressure on fibrecord, and then the tension of fibrecord is formed, fibrecord enters first second heating later
In interstitial spaces between directive wheel 72 and the second pressurized heat wheel 721, by adjusting the second tension adjustment component 722, adjust empty
The size of gap forms the suitable pressure being applied on fibrecord, and then forms the tension of fibrecord, later fibrecord
Into second first heating directive wheel, so continuously, repeatedly by the first all heating directive wheels 71 and the second heating
After directive wheel 72, the identical tension thermal finalization of fibrecord is completed, leaves identical tension heat from the last one second heating directive wheel 72
Styling components.
Embodiment 3
Fig. 3 is the continuous identical tension thermal finalization modular construction partial schematic diagram of 3 fibrecord of embodiment；
In embodiment 3, the second heating directive wheel 72 is connected on the second axis 720 by bearing 724, the second heating guiding
The second continuous groove 727 is provided on the edge surface of wheel 72, the radial section of the second continuous groove 727 is rectangle；Second
The one side edge adaptation of heating directive wheel 72 is provided with the second heating guide wheel 723, and the second pressurized heat wheel 723 is partially disposed at the
In two continuous grooves 727, and the second pressurized heat wheel 723 is fixedly connected on the second curved baffle 721 by rotary shaft 725 and is connected
Bracket 726 on；Second curved baffle 721 is fixedly connected on consolidating for 6 side of fixed frame by the second tension adjustment component 722
Determine in structure.Fibrecord 100 is arranged in the second continuous groove 727, passes through the second pressurized heat wheel 723 and the second continuous groove
727 interaction obtains the tension that thermal finalization needs.
The diameter of second heating guide wheel 72 is not less than in 30cm, and the width of the second continuous groove 727 is not less than 2.5cm；The
Two pressurized heat wheels 723 are provided with 5, and diameter is not less than 10cm, and thickness is not more than 2.5cm.
Embodiment 4
Fig. 4 is the continuous identical tension thermal finalization modular construction top view of fibrecord disclosed in embodiment 4.
In embodiment 4, whole fixed frame 6 is in cuboid, column and horizontal direction including vertical direction is arranged in
Crossbeam, and the fixed structure being arranged on side；
The top in fixed frame 6 is arranged in first axis 710, and the left and right two with fixed frame 6 is respectively set in both ends
The horizontal fixed structure 61 of a side is fixedly connected；Horizontal fixed structure 61 is movable part, can be with by its mobile position
Adjust the position of the first axis 710 in the horizontal plane；14 first heating directive wheels 71 are provided on first axis 710；It is each
A first heating directive wheel 71, which is all adapted to, is provided with the first curved baffle 711；Each first curved baffle 711 passes through first
Tension adjustment component 712 is fixedly connected on above fixed frame on the fixed structure of side；
Second axis 720 is horizontally set on the lower section in fixed frame 6, is arranged in parallel with the first axis 710, both ends point
It She Zhi not be fixedly connected with the horizontal fixed structure 62 of the side of left and right two of fixed frame 6；Horizontal fixed structure 62 is that can live
Dynamic component by its mobile position, the position of adjustable second axis 720 in the horizontal plane, and then adjusts the first axis 710
The distance between second axis 720；14 second heating directive wheels 72 are provided on second axis 720；Second heating guiding
It is connected between wheel 72 and the second axis 720 by bearing；Each second heating adaptation of directive wheel 72 is provided with the second arc
Baffle 721；Each second curved baffle 721 is fixedly connected below fixed frame by the second tension adjustment component 722
On the fixed structure of side；
In identical tension heat-setting process, fibrecord 100 passes through from first first heating directive wheel 71, by adjusting
One tension adjustment component 712, adjusts the tension of fibrecord, enters first second heating directive wheel 72 later, by adjusting
Second tension adjustment component 722, adjusts the tension of fibrecord, enters second first heating directive wheel later, so continuously,
Repeatedly, the perseverance of fibrecord is completed after the first all heating directive wheels 71 and the second heating directive wheel 72 across
Power thermal finalization leaves identical tension thermal finalization component from the last one second heating directive wheel 72.
The continuous identical tension heat setting device of fibrecord disclosed in the embodiment of the present application utilizes heating guide wheel and pressurized heat wheel
It cooperates, increases the tension and setting temperature of fibrecord, eliminate the sandwich internal stress of rope, guarantee that the heat of sandwich rope is fixed
Type effect；The temperature inside heat setting device can be constantly balanced by the hot air circulation and heating device that are arranged in thermal-insulating body
Degree is heated evenly rope in preheating, heat-setting process；Thermostatic box effectively maintains the primary condition of thermal finalization, energy conservation drop
Consumption.And the time of thermal finalization can be adjusted according to the material, specification and speed of production of rope, to guarantee thermal finalization
Optimum efficiency, the present apparatus can be matched with fibrecord production line, not only guarantee the normal continuous production of rope, but also can be passed through
Thermal finalization improves rope stability and Fracture Force, improves the performances such as coherent between rope elongation percentage, rope strand, improves production efficiency,
Saving expense.
Technical detail disclosed in technical solution and embodiment disclosed in the present application, is merely illustrative the structure of the application
Think, does not constitute the restriction to the application, it is all not have a creative change to what technical detail disclosed in the present application was made, all
With the application spirit having the same, all within the protection scope of the claim of this application.
Claims (10)
1. a kind of continuous identical tension heat setting device of fibrecord, which is characterized in that including identical tension thermal finalization component, the perseverance
Tension thermal finalization component includes:
Fixed frame；
First axis, both ends setting are connected with the fixed frame；
First heating guide wheel, is set on first axis, is arranged around first axis and rotates freely, and described first
The outer periphery for heating guide wheel is equipped with the first continuous groove；
First pressurized heat wheel is adaptedly arranged in the described first continuous groove；
First curved baffle is adapted with the periphery circular shape of the first heating guide wheel, and the first pressurized heat wheel can revolve
It is connected on first curved baffle with turning；
First tension adjustment component, one end setting are connected with the fixed frame, other end setting and first arc
Baffle is connected, for adjusting the distance between first curved baffle and the first heating guide wheel；
Multiple first heating guide wheels are co-axially located on first axis, form the first thermal finalization wheel group；
Second axis, both ends setting is connected with the fixed frame, and is arranged in parallel with first axis；
Second heating guide wheel, is set on second axis, is arranged around second axis and rotates freely, and described second
The outer periphery for heating guide wheel is equipped with the second continuous groove；
Second pressurized heat wheel is adaptedly arranged in the described second continuous groove；
Second curved baffle is adapted with the periphery circular shape of the second heating guide wheel, and the second pressurized heat wheel can revolve
It is connected on second curved baffle with turning；
Second tension adjustment component, one end setting are connected with the fixed frame, other end setting and second arc
Baffle is connected, for adjusting the distance between second curved baffle and the second heating guide wheel；
Multiple second heating guide wheels are co-axially located on second axis, form the second thermal finalization wheel group.
2. the continuous identical tension heat setting device of fibrecord according to claim 1, which is characterized in that first axis
The distance between described second axis is set as adjustable.
3. the continuous identical tension heat setting device of fibrecord according to claim 1, which is characterized in that first pressurization
Heat wheel is set as multiple, is successively spaced apart and arranged on first curved baffle.
4. the continuous identical tension heat setting device of fibrecord according to claim 1, which is characterized in that second pressurization
Heat wheel is set as multiple, is successively spaced apart and arranged on second curved baffle.
5. the continuous identical tension heat setting device of fibrecord according to claim 1, which is characterized in that first tension
Adjusting component includes the first helical spring.
6. the continuous identical tension heat setting device of fibrecord according to claim 1, which is characterized in that first tension
Adjusting component includes tension adjustment component.
7. the continuous identical tension heat setting device of fibrecord according to claim 1, which is characterized in that second tension
Adjusting component includes the second helical spring.
8. the continuous identical tension heat setting device of fibrecord according to claim 1, which is characterized in that second tension
Adjusting component includes tension gear adjusting structure.
9. the continuous identical tension heat setting device of fibrecord according to claim 1, which is characterized in that further include that heating is protected
Incubator, the heater incubator include:
Thermal-insulating body, the fixed frame are arranged inside the thermal-insulating body；
Heating device is arranged inside the thermal-insulating body, for heating to thermal-insulating body inside；
Thermocouple is arranged inside the thermal-insulating body, for detecting the intracorporal temperature of the incubator；
Temperature measurement-control instrument, setting connect with the thermocouple and the heating device, for control the thermocouple and it is described add
Thermal；
Pressure fan is arranged outside the thermal-insulating body and communicates therewith, for blowing into the thermal-insulating body；
Circulating fan is arranged inside the thermal-insulating body, for driving the hot-air in the thermal-insulating body to recycle.
10. a kind of continuous identical tension heat setting method of fibrecord characterized by comprising
S1, setting simultaneously provide isoperibol；
S2, fibrecord preheat in isoperibol；
The time that S3, fibrecord are set in heat setting device by continuous hot-press under set temperature, setting pressure；
S4, fibrecord are detached from isoperibol, and thermal finalization is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910591696.2A CN110241494B (en) | 2019-07-02 | 2019-07-02 | Fiber rope continuous constant Zhang Lire shaping device and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910591696.2A CN110241494B (en) | 2019-07-02 | 2019-07-02 | Fiber rope continuous constant Zhang Lire shaping device and method |
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Cited By (3)
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| CN111826771A (en) * | 2020-08-10 | 2020-10-27 | 福建康百赛新材料有限公司 | Regenerated ES fiber tension heat setting machine and heat setting method |
| CN113755678A (en) * | 2021-09-18 | 2021-12-07 | 无锡东创智能材料科技有限公司 | Training device and training method for shape memory alloy wire |
| CN115198420A (en) * | 2022-07-06 | 2022-10-18 | 杭州临港化纤有限公司 | Hot box of elasticizer and elasticizer process |
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