CN110220157A - 封闭式头灯生产工艺 - Google Patents

封闭式头灯生产工艺 Download PDF

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Publication number
CN110220157A
CN110220157A CN201910349798.3A CN201910349798A CN110220157A CN 110220157 A CN110220157 A CN 110220157A CN 201910349798 A CN201910349798 A CN 201910349798A CN 110220157 A CN110220157 A CN 110220157A
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Prior art keywords
lanterns
lamps
head lamp
closed head
carried out
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CN201910349798.3A
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Inventor
黄琮余
郑发云
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Nanjing Junqiaoxing Automobile Lamps Co Ltd
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Nanjing Junqiaoxing Automobile Lamps Co Ltd
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Priority to CN201910349798.3A priority Critical patent/CN110220157A/zh
Publication of CN110220157A publication Critical patent/CN110220157A/zh
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/30—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S43/00—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights
    • F21S43/20—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights characterised by refractors, transparent cover plates, light guides or filters
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S43/00—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights
    • F21S43/30—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights characterised by reflectors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00—Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/50—Waterproofing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • F21V17/101—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening permanently, e.g. welding, gluing or riveting
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • F21V17/14—Bayonet-type fastening
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V31/00—Gas-tight or water-tight arrangements
    • F21V31/005—Sealing arrangements therefor
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V7/00—Reflectors for light sources
    • F21V7/22—Reflectors for light sources characterised by materials, surface treatments or coatings, e.g. dichroic reflectors
    • F21V7/28—Reflectors for light sources characterised by materials, surface treatments or coatings, e.g. dichroic reflectors characterised by coatings
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M11/00—Testing of optical apparatus; Testing structures by optical methods not otherwise provided for
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00—Investigating fluid-tightness of structures
    • G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/44—Testing lamps

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

本发明涉及一种封闭式头灯生产工艺，依次包括如下步骤：将反射器与灯泡焊接；对焊接后的灯具进行裸配光型调整，并进行CCD测试；将CCD测试后的灯具与配光镜进行装配；对装配完成的灯具进行封胶，并进行初检；对初检后的灯具进行喷码印刷；对喷码印刷后的灯具进行终检；装箱入库。该封闭式头灯生产工艺流程简单，能够对灯具的整个生产过程进行全方位检测，保证了汽车车灯的各项性能，能够大大延长车灯的使用寿命。

Description

封闭式头灯生产工艺
技术领域：
本发明涉及灯具制造技术领域，尤其涉及一种封闭式头灯生产工艺。
背景技术：
汽车车灯是汽车领域内的主要配件，不仅为驾驶人员提供照明的作用，而且在汽车行驶过程中具有提示预警等作用，汽车车灯的质量关乎汽车驾驶人员的生命安全。
但现有的汽车车灯由于质量较差，经常会出现漏气漏水等现象，使用寿命较差。
发明内容：
本发明的目的是针对现有技术的缺陷，提供一种密封性好、使用寿命长的封闭式头灯生产工艺。
本发明是通过如下技术方案实现的：
本发明提供一种封闭式头灯生产工艺，依次包括如下步骤：
(1)将反射器与灯泡焊接；
(2)对焊接后的灯具进行裸配光型调整，并进行CCD测试；
(3)将CCD测试后的灯具与配光镜进行装配；
(4)对装配完成的灯具进行封胶，并进行初检；
(5)对初检后的灯具进行喷码印刷；
(6)对喷码印刷后的灯具进行终检；
(7)装箱入库。
其中，步骤(1)中，所述反射器的制作工艺依次包括：检验、钻孔、清洗烘干、真空蒸铝、铆接。
为了保证密封性，所述反射器铆接步骤采用铆钉胶烘烤。
其中，所述步骤(4)具体包括：封胶面、抽真空测试、封尾孔、全气密测试。
其中，所述步骤(6)具体包括：外观检测、点灯测试、通规测试。
为了保证使用寿命，所述配光镜采用高硼硅玻璃材料制得。
本发明的有益效果是：该封闭式头灯生产工艺流程简单，能够对灯具的整个生产过程进行全方位检测，保证了汽车车灯的各项性能，能够大大延长车灯的使用寿命。
附图说明：
图1为本发明的封闭式头灯生产工艺的流程图。
具体实施方式：
下面对本发明的较佳实施例进行详细阐述，以使本发明的优点和特征能更易被本领域人员理解，从而对本发明的保护范围做出更为清楚明确的界定。
如图1所示，本发明提供一种封闭式头灯生产工艺，依次包括如下步骤：
预备工作：
(1)反射器的制作：对反射器进行检验，并钻相应的安装孔，然后进行清洗烘干，接着进行真空蒸铝，并装入铆钉，最后进行铆钉胶烘烤。
(2)灯泡的制作：对灯泡及支杆进行检验，合格后将其点焊成型。
(3)配光镜的制作：对配光镜进行检验。
预备工作完成进行如下操作：
(1)将反射器与灯泡通过氩弧焊焊接；
(2)对焊接后的灯具进行裸配光型调整，并进行CCD测试；
(3)将CCD测试后的灯具与配光镜进行装配；
(4)对装配完成的灯具进行封胶处理，然后进行抽真空测试，测试完成后封尾孔，接着进行全气密测试；
(5)对测试后的灯具进行喷码印刷；
(6)对喷码印刷后的灯具进行外观检测、点灯测试机通规测试；
(7)各项测试无误后装箱入库，完成加工。
以上所述实施例仅表达了本发明的几种实施方式，其描述较为具体和详细，但并不能因此而理解为对发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。

Claims (6)

1.一种封闭式头灯生产工艺，其特征在于，依次包括如下步骤：
(1)将反射器与灯泡焊接；
(2)对焊接后的灯具进行裸配光型调整，并进行CCD测试；
(3)将CCD测试后的灯具与配光镜进行装配；
(4)对装配完成的灯具进行封胶，并进行初检；
(5)对初检后的灯具进行喷码印刷；
(6)对喷码印刷后的灯具进行终检；
(7)装箱入库。
2.根据权利要1所述的封闭式头灯生产工艺，其特征在于，步骤(1)中，所述反射器的制作工艺依次包括：检验、钻孔、清洗烘干、真空蒸铝、铆接。
3.根据权利要2所述的封闭式头灯生产工艺，其特征在于，所述反射器铆接步骤采用铆钉胶烘烤。
4.根据权利要1所述的封闭式头灯生产工艺，其特征在于，所述步骤(4)具体包括：封胶面、抽真空测试、封尾孔、全气密测试。
5.根据权利要1所述的封闭式头灯生产工艺，其特征在于，所述步骤(6)具体包括：外观检测、点灯测试、通规测试。
6.根据权利要1所述的封闭式头灯生产工艺，其特征在于，所述配光镜采用高硼硅玻璃材料制得。
CN201910349798.3A 2019-04-28 2019-04-28 封闭式头灯生产工艺 Pending CN110220157A (zh)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2588301A1 (en) * 2007-05-07 2008-11-07 Rea E. Cymbol Hands-free clip-on light with rotating head
CN201944745U (zh) * 2011-01-06 2011-08-24 嘉兴市光泰照明有限公司 一种封闭式汽车前大灯
CN103076158A (zh) * 2013-01-04 2013-05-01 嘉兴市光泰照明有限公司 Ccd裸配光型检测机
CN104576300A (zh) * 2013-10-23 2015-04-29 丹阳市飞越车辆附件有限公司 一种汽车前照车灯生产工艺
CN106195855A (zh) * 2016-07-12 2016-12-07 江苏海德莱特汽车部件有限公司 一种汽车昼间行驶灯的生产工艺

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2588301A1 (en) * 2007-05-07 2008-11-07 Rea E. Cymbol Hands-free clip-on light with rotating head
CN201944745U (zh) * 2011-01-06 2011-08-24 嘉兴市光泰照明有限公司 一种封闭式汽车前大灯
CN103076158A (zh) * 2013-01-04 2013-05-01 嘉兴市光泰照明有限公司 Ccd裸配光型检测机
CN104576300A (zh) * 2013-10-23 2015-04-29 丹阳市飞越车辆附件有限公司 一种汽车前照车灯生产工艺
CN106195855A (zh) * 2016-07-12 2016-12-07 江苏海德莱特汽车部件有限公司 一种汽车昼间行驶灯的生产工艺

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Application publication date: 20190910