CN110201906A - A kind of NG blanking arragement construction - Google Patents

A kind of NG blanking arragement construction Download PDF

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Publication number
CN110201906A
CN110201906A CN201910589377.8A CN201910589377A CN110201906A CN 110201906 A CN110201906 A CN 110201906A CN 201910589377 A CN201910589377 A CN 201910589377A CN 110201906 A CN110201906 A CN 110201906A
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CN
China
Prior art keywords
runner
station
charging tray
blanking
product
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910589377.8A
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Chinese (zh)
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CN110201906B (en
Inventor
刘连桥
何东坡
董必好
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Zhejiang University Kunshan Innovation Institute
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Zhejiang University Kunshan Innovation Institute
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Priority to CN201910589377.8A priority Critical patent/CN110201906B/en
Publication of CN110201906A publication Critical patent/CN110201906A/en
Application granted granted Critical
Publication of CN110201906B publication Critical patent/CN110201906B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The present invention provides a kind of NG blanking arragement constructions, wire are vertically conveyed to transhipment, while rejecting NG product, and which save conveying land occupation areas, and make subsequent shaping operation convenient and efficient, improve the producing efficiency of spiral coil product.The height of vertical mounting rack is greater than the length of wire, feeding runner is provided at the top of vertical mounting rack, flow back runner, feeding runner, runner flow back as the arrangement of two column straight lines, and the runner of parallel arrangement, feeding runner, corresponding cylinder driving structure is respectively disposed on reflux runner, feeding runner is used for the feeding of carrier, the runner that flows back is used for the reflux of carrier, the outside rear end of the discharge end of the close feeding runner of vertical mounting rack is provided with the first revolution charging tray, first revolution charging tray, which is used to transfer to the carrier with wire, receives wire station, and carrier is returned, first revolution charging tray further includes having NG product returning charge station, position side where NG returning charge station is disposed with NG blanking station.

Description

A kind of NG blanking arragement construction
Technical field
The present invention relates to the technical field of spiral coil production, specially a kind of NG blanking arragement construction.
Background technique
Existing spiral coil product, it is by planar structure that wire is horizontal positioned rear whole defeated in production It send, then will be passed through after horizontally disposed wire shaping by subsequent station and rotated in the outer ring inner groovy of coil pipe, in reality During border, since the length of wire is longer, make the occupied area of entire producing line huge, cost of land occupies big.Such as The wire of vertical direction arrangement is carried out reasonable feeding by what, and carries out blanking to NG product, and the prior art does not have corresponding mechanism It may be implemented.
Summary of the invention
In view of the above-mentioned problems, vertically convey wire to transhipment the present invention provides a kind of NG blanking arragement construction, NG product are rejected simultaneously, which save conveying land occupation areas, and make subsequent shaping operation convenient and efficient, improve helical disk The producing efficiency of pipe product.
A kind of NG blanking arragement construction, it is characterised in that: it include feeding runner, reflux runner, first revolution charging tray, on Expect that mould group, the second revolution charging tray, NG blanking station, the height of vertical mounting rack are greater than the length of wire, the vertical installation Feeding runner, reflux runner are provided at the top of frame, the feeding runner, reflux runner are the arrangement of two column straight lines and parallel cloth The runner set, the feeding runner, reflux runner on be respectively disposed with corresponding cylinder driving structure, the feeding runner is used for The feeding of carrier, the reflux runner are used for the reflux of carrier, the discharging close to the feeding runner of the vertical mounting rack The outside rear end at end is provided with the first revolution charging tray, and the first revolution charging tray is for transferring the carrier with wire To receiving wire station and carrier being returned, the first revolution charging tray further includes having NG product returning charge station, the NG Position side where returning charge station is disposed with NG blanking station, and the feeding runner and the same end position for flowing back runner are set It is equipped with conveying robot module, the X of the conveying robot template extends to the first revolution charging tray to the length of track Receive the corresponding position of carrier, output carrier, NG product returning charge station;The second revolution charging tray is disposed with the rotation of three ring cloth Station is provided with the chuck component of evagination on each rotary work station, between first rotary disk and the second revolution charging tray It is provided with the feeding mould group, the feeding mould group is used for the material transfer by the first rotary disk discharging station to described second time Turn the transfer material stations on charging tray, barcode scanning and CCD detection station, scanning machine CCD detection are additionally provided in the feeding mould group Station detects wire when the clamping jaw of feeding mould group clamps wire, and detection qualification is just transported through, and detection does not conform to Lattice are abandoned clamping, and carrier is run with NG product to NG product returning charge station;It is disposed on the corresponding position of the second revolution charging tray Shaping station, the side of the shaping station are disposed with shaping tooling, and the shaping tooling is detected when carrying out shaping by CCD Whether shaping is qualified, and shaping qualification is then transported to subsequent work stations and continues to process, and shaping is unqualified, and the second rotational material disk drives NG Product run to transfer material stations, and feeding mould group clamps corresponding NG product and transfers back in the correspondence carrier of the first rotary disk, and first The corresponding NG product of revolution dish driving are run to NG product returning charge station.
It is further characterized by:
The first revolution charging tray, the second revolution equal stepping index dial of charging tray, it is ensured that work is rationally reliable;
The first revolution charging tray is additionally provided with cleaning station, the side of the cleaning station before corresponding to discharging station It is disposed with cleaning tooling, the cleaning tooling cleans wire by ion wind stick;
The NG blanking station specifically includes NG blanking runner, NG product placing box, is disposed on the NG product blanking runner NG product pusher cylinder, the NG product placing box is for placing NG product;
The conveying robot module is specially three axis action modules, is disposed at least two in the conveying robot module A manipulator, convenient for saving the transverse shifting time;
The second revolution charging tray includes central rotating shaft, and solid set is provided with respectively in the short transverse of the central rotating shaft Several spaced apart rings configurations, there are three the rotary work stations of ring cloth for each rotating ring synchronization arrangement, each described The chuck component of evagination is provided on rotary work station, the chuck component passes through driving cylinder driving;
The feeding mould group includes X-axis driving assembly, Y-axis driving assembly and Z axis driving assembly, the X-axis driving group The output end of part is provided with Y-axis driving assembly, and Z axis driving assembly, the Z axis driving group are provided on the Y-axis driving assembly The output end of part is equipped with Pneumatic clamping jaw, and the Pneumatic clamping jaw is used to clamp the top of wire;
The bottom of the central rotating shaft is provided with driving motor, the driving motor driving central rotating shaft stepping rotation;
CCD detection module is integrated in the shaping tooling.
After adopting the above technical scheme, wire is vertically arranged transhipment, in transport process, the top of wire is detected Whether portion's connector is qualified, detects underproof product and puts back to and directly puts back to carrier, and a is transported to NG by the rotation of first material turntable Then product returning charge station is removed NG product by conveying robot module, NG product enter NG blanking station, and carrier passes through later Conveying robot module enters reflux runner;B shaping clamping ccd detects underproof product, is rotated by the second feed back turntable It is transported to feeding mould group, feeding mould group is got NG product on the carrier of the first feed back turntable, then passes through a mode blanking;, will Wire is vertically conveyed to transhipment, while rejecting NG product, and which save conveying land occupation areas, and make subsequent shaping operation It is convenient and efficient, improve the producing efficiency of spiral coil product.
Detailed description of the invention
Fig. 1 is vertical view figure structure schematic representation of the invention;
Fig. 2 is main view schematic diagram of the invention;
Fig. 3 is the structure schematic diagram for being suitable for the invention wire and carrier;
Fig. 4 is the structural schematic diagram of the second revolution charging tray of the invention;
Fig. 5 is the structural schematic diagram of feeding mould group of the invention;
Title corresponding to serial number is as follows in figure:
Feeding runner 1, reflux runner 2, first turn round charging tray 3, NG product returning charge station 31, discharging station 32, cleaning station 33, feeding mould group 4, X-axis driving assembly 41, Y-axis driving assembly 42, Z axis driving assembly 43, Pneumatic clamping jaw 44, the second rotational material Disk 5, transfer material stations 51, shaping station 52, central rotating shaft 501, rotating ring 502, NG blanking station 6, NG blanking runner 61, NG product placing box 62, vertical mounting rack 7, carrier 8, wire 9, top link 91, conveying robot module 10, X are to track 101, chuck component 11, barcode scanning and CCD detection station 12, shaping tooling 13, subsequent work stations 14, cleaning tooling 15, manipulator 16, Driving motor 17, CCD detection module 18.
Specific embodiment
A kind of NG blanking arragement construction, is shown in Fig. 1-Fig. 2: it include feeding runner 1, reflux runner 2, first turn round charging tray 3, Feeding mould group 4, second turns round charging tray 5, NG blanking station 6, and the height of vertical mounting rack 7 is greater than the length of wire, vertical peace The top for shelving 7 is provided with feeding runner 1, reflux runner 2, and feeding runner 1, reflux runner 2 are that two column straight lines are arranged and parallel The runner of arrangement is respectively disposed with corresponding cylinder driving structure on feeding runner 1, reflux runner 2, and feeding runner 1 is for carrying The feeding of tool, flow back reflux of the runner 2 for carrier 8, behind the outside of the discharge end of the close feeding runner 1 of vertical mounting rack 7 End is provided with the first revolution charging tray 3, and the first revolution charging tray 3, which is used to transfer to the carrier 8 with wire 9, receives wire work The tool of load 8 is simultaneously returned in position, and the first revolution charging tray 3 further includes having NG product returning charge station 31, the position where NG returning charge station 31 It sets side and is disposed with NG blanking station 6, feeding runner 1 and the same end position of reflux runner 2 are provided with conveying robot module 10, The X of conveying robot template 10 extends to the reception carrier of the first revolution charging tray 3, output carrier, NG product to the length of track 101 The corresponding position of returning charge station 31;Second revolution charging tray 5 arranges the rotary work station there are three ring cloth, is arranged on each rotary work station There is the chuck component 11 of evagination, is provided with feeding mould group 4 between the first rotary disk 3 and the second revolution charging tray 5, feeding mould group 4 is used Transfer material stations 51 on the material transfer to the second revolution charging tray 5 for station 32 that the first rotary disk 3 discharges, feeding mould group Barcode scanning and CCD detection station 12 are additionally provided on 4, scanning machine CCD detects station 12 and clamps wire in the clamping jaw of feeding mould group 4 When wire 9 is detected, detection qualification is just transported through, detection it is unqualified abandons clamping, carrier 8 with NG product run to NG product returning charge station 31;Shaping station 52, the side arrangement of shaping station 52 are disposed on the corresponding position of second revolution charging tray 5 There is shaping tooling 13, shaping tooling 13 detects whether shaping is qualified, and shaping qualification is then transported to by CCD when carrying out shaping Subsequent work stations 14 continue to process, and shaping is unqualified, and the second revolution charging tray 5 drives NG product to run to transfer material stations 51, feeding Mould group 4 clamps corresponding NG product and transfers back in the correspondence carrier of the first rotary disk 3, and the first rotary disk 3 drives corresponding NG product to transport It goes to NG product returning charge station 31.
First revolution charging tray 3, second turns round the equal stepping index dial of charging tray 5, it is ensured that work is rationally reliable;
First revolution charging tray 3 is additionally provided with cleaning station 33 before corresponding to discharging station 32, cleans the side of station 33 It is disposed with cleaning tooling 15, cleaning tooling 15 cleans wire by ion wind stick;
NG blanking station 6 specifically includes NG blanking runner 61, NG product placing box 62, is disposed with NG on NG product blanking runner 61 Product pusher cylinder, NG product placing box 62 is for placing NG product;
Conveying robot module 10 is specially three axis action modules, is disposed at least two machines in conveying robot module 10 Tool hand 16, convenient for saving the transverse shifting time;
Second revolution charging tray 5 includes central rotating shaft 501, covers and is provided with admittedly respectively in the short transverse of central rotating shaft 501 Several spaced apart rotating rings 502, there are three the rotary work station of ring cloth, each rotation works for each 502 synchronization arrangement of rotating ring The chuck component 11 of evagination is provided on position, chuck component 11 passes through driving cylinder driving;
Feeding mould group 4 includes X-axis driving assembly 41, Y-axis driving assembly 42 and Z axis driving assembly 43, X-axis driving assembly 41 output end is provided with Y-axis driving assembly 42, and Z axis driving assembly 43, Z axis driving assembly are provided on Y-axis driving assembly 42 43 output end is equipped with Pneumatic clamping jaw, and 44, Pneumatic clamping jaw 44 is used to clamp the top link 91 of wire 9;
The bottom of central rotating shaft 501 is provided with driving motor 17, and driving motor 17 drives 501 stepping of central rotating shaft rotation;
CCD detection module 18 is integrated in shaping tooling 13.
Its working principles are as follows: wire is vertically arranged transhipment, in transport process, detects and connect at the top of wire Whether fitting is qualified, detects underproof product and puts back to and directly puts back to carrier, and a is transported to NG product by the rotation of first material turntable and returns Expect station, is then removed NG product by conveying robot module, NG product enter NG blanking station, and carrier passes through carrying later Manipulator enters reflux runner;B shaping clamping ccd detects underproof product, is rotated and is transported by the second feed back turntable To feeding mould group, feeding mould group is got NG product on the carrier of the first feed back turntable, then passes through a mode blanking;, by metal Silk is vertically conveyed to transhipment, while rejecting NG product, and which save conveying land occupation areas, and makes subsequent shaping operation convenient Fast, the producing efficiency of spiral coil product is improved.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art The other embodiments being understood that.

Claims (9)

1. a kind of NG blanking arragement construction, it is characterised in that: it includes feeding runner, reflux runner, the first revolution charging tray, feeding Mould group, the second revolution charging tray, NG blanking station, the height of vertical mounting rack are greater than the length of wire, the vertical mounting rack Top be provided with feeding runner, reflux runner, the feeding runner, reflux runner be two column straight lines arrange and be arranged in parallel Runner, be respectively disposed with corresponding cylinder driving structure on the feeding runner, reflux runner, the feeding runner is for carrying The feeding of tool, the reflux runner are used for the reflux of carrier, the discharge end close to the feeding runner of the vertical mounting rack Outside rear end be provided with the first revolution charging tray, the first revolution charging tray is used to transfer to the carrier of wire It receives wire station and carrier is returned, the first revolution charging tray further includes having NG product returning charge station, and the NG is returned Position side where material station is disposed with NG blanking station, the same end position setting of the feeding runner and the reflux runner There is conveying robot module, the X of the conveying robot template extends to connecing for the first revolution charging tray to the length of track Record the corresponding position of tool, output carrier, NG product returning charge station;The second revolution charging tray is disposed with the rotation work of three ring cloth , it is provided with the chuck component of evagination on each rotary work station, is set between first rotary disk and the second revolution charging tray It is equipped with the feeding mould group, the feeding mould group is used for the material transfer of the first rotary disk discharging station to second revolution Transfer material stations on charging tray, barcode scanning is additionally provided in the feeding mould group and CCD detection station, scanning machine CCD detect work It stands and wire is detected when the clamping jaw of feeding mould group clamps wire, detection qualification is just transported through, and is detected unqualified It abandons clamping, carrier is run with NG product to NG product returning charge station;It is disposed on the corresponding position of the second revolution charging tray whole Shape station, the side of the shaping station are disposed with shaping tooling, and the shaping tooling is detected when carrying out shaping by CCD whole Whether shape is qualified, and shaping qualification is then transported to subsequent work stations and continues to process, and shaping is unqualified, and the second rotational material disk drives NG product Transfer material stations are run to, feeding mould group clamps corresponding NG product and transfers back in the correspondence carrier of the first rotary disk, and first time Turntable drives corresponding NG product to run to NG product returning charge station.
2. a kind of NG blanking arragement construction as described in claim 1, it is characterised in that: the first revolution charging tray, second time Turn the equal stepping index dial of charging tray.
3. a kind of NG blanking arragement construction as described in claim 1, it is characterised in that: the first revolution charging tray corresponds to Cleaning station is additionally provided with before material station, the side of the cleaning station is disposed with cleaning tooling, and the cleaning tooling passes through Ion wind stick cleans wire.
4. a kind of NG blanking arragement construction as described in claim 1, it is characterised in that: the NG blanking station specifically includes NG Blanking runner, NG product placing box are disposed with NG product pusher cylinder on the NG product blanking runner, and the NG product placing box is for putting Set NG product.
5. a kind of NG blanking arragement construction as described in claim 1, it is characterised in that: the conveying robot module is specially Three axis action modules are disposed at least two manipulators in the conveying robot module.
6. a kind of NG blanking arragement construction as described in claim 1, it is characterised in that: during the second revolution charging tray includes Heart shaft, solid set is provided with several spaced apart rings configurations, Mei Gesuo respectively in the short transverse of the central rotating shaft Rotary work station of the rotating ring synchronization arrangement there are three ring cloth is stated, the chuck component of evagination is provided on each rotary work station, The chuck component passes through driving cylinder driving.
7. a kind of NG blanking arragement construction as described in claim 1, it is characterised in that: the feeding mould group includes that X-axis is driven Dynamic component, Y-axis driving assembly and Z axis driving assembly, the output end of the X-axis driving assembly is provided with Y-axis driving assembly, described Z axis driving assembly is provided on Y-axis driving assembly, the output end of the Z axis driving assembly is equipped with Pneumatic clamping jaw, described pneumatic Clamping jaw is used to clamp the top of wire.
8. a kind of NG blanking arragement construction as described in claim 1, it is characterised in that: the bottom of the central rotating shaft is provided with Driving motor, the driving motor driving central rotating shaft stepping rotation.
9. a kind of NG blanking arragement construction as described in claim 1, it is characterised in that: be integrated with CCD in the shaping tooling Detection module.
CN201910589377.8A 2019-07-02 2019-07-02 NG unloading arrangement structure Active CN110201906B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910589377.8A CN110201906B (en) 2019-07-02 2019-07-02 NG unloading arrangement structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910589377.8A CN110201906B (en) 2019-07-02 2019-07-02 NG unloading arrangement structure

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CN110201906A true CN110201906A (en) 2019-09-06
CN110201906B CN110201906B (en) 2024-03-22

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111256756A (en) * 2020-01-20 2020-06-09 广东长盈精密技术有限公司 Detection device

Citations (6)

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Publication number Priority date Publication date Assignee Title
CN102240943A (en) * 2011-07-06 2011-11-16 浙江名媛工艺饰品有限公司 Automatic grinding and polishing system for crystal blank, and auxiliary machinery of automatic grinding and polishing system
WO2012085234A1 (en) * 2010-12-22 2012-06-28 Siemens Aktiengesellschaft Sorting device for sorting piece goods
CN204075698U (en) * 2014-08-19 2015-01-07 广东华声电器股份有限公司 photovoltaic cable connector automatic assembly equipment
CN106964572A (en) * 2017-04-10 2017-07-21 苏州菱欧自动化科技股份有限公司 A kind of automatic detecting machine of cell piece
CN108971015A (en) * 2018-08-28 2018-12-11 浙江大学昆山创新中心 A kind of precision machinery detection device
CN210753876U (en) * 2019-07-02 2020-06-16 浙江大学昆山创新中心 NG unloading arrangement structure

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012085234A1 (en) * 2010-12-22 2012-06-28 Siemens Aktiengesellschaft Sorting device for sorting piece goods
CN102240943A (en) * 2011-07-06 2011-11-16 浙江名媛工艺饰品有限公司 Automatic grinding and polishing system for crystal blank, and auxiliary machinery of automatic grinding and polishing system
CN204075698U (en) * 2014-08-19 2015-01-07 广东华声电器股份有限公司 photovoltaic cable connector automatic assembly equipment
CN106964572A (en) * 2017-04-10 2017-07-21 苏州菱欧自动化科技股份有限公司 A kind of automatic detecting machine of cell piece
CN108971015A (en) * 2018-08-28 2018-12-11 浙江大学昆山创新中心 A kind of precision machinery detection device
CN210753876U (en) * 2019-07-02 2020-06-16 浙江大学昆山创新中心 NG unloading arrangement structure

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111256756A (en) * 2020-01-20 2020-06-09 广东长盈精密技术有限公司 Detection device

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