CN110201813B - Pneumatic actuator spraying frock - Google Patents

Pneumatic actuator spraying frock Download PDF

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Publication number
CN110201813B
CN110201813B CN201910627927.0A CN201910627927A CN110201813B CN 110201813 B CN110201813 B CN 110201813B CN 201910627927 A CN201910627927 A CN 201910627927A CN 110201813 B CN110201813 B CN 110201813B
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CN
China
Prior art keywords
shielding
spraying
pneumatic actuator
cylinder
straight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201910627927.0A
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Chinese (zh)
Other versions
CN110201813A (en
Inventor
陈超
何楚天
胡冰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Aishengtuoke Fluid Control Co ltd
Original Assignee
Wuxi Aishengtuoke Fluid Control Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Wuxi Aishengtuoke Fluid Control Co ltd filed Critical Wuxi Aishengtuoke Fluid Control Co ltd
Priority to CN201910627927.0A priority Critical patent/CN110201813B/en
Publication of CN110201813A publication Critical patent/CN110201813A/en
Application granted granted Critical
Publication of CN110201813B publication Critical patent/CN110201813B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/16Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
    • B05B12/20Masking elements, i.e. elements defining uncoated areas on an object to be coated
    • B05B12/26Masking elements, i.e. elements defining uncoated areas on an object to be coated for masking cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0264Overhead conveying means, i.e. the object or other work being suspended from the conveying means; Details thereof, e.g. hanging hooks
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Nozzles (AREA)
  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)

Abstract

The invention relates to a pneumatic actuator spraying tool, and belongs to the technical field of spraying. The pneumatic actuator comprises a pneumatic actuator body; the spraying shielding base, the spraying shielding hanging plate, the cylinder body side shielding structure and the bracket are also included; the spraying shielding base is positioned at the bottom of the pneumatic actuator body, the spraying shielding lifting plate is fixed at the top of the pneumatic actuator body, the cylinder body side shielding structure is fixed on the bracket, and the cylinder body side shielding structure shields the side face of the pneumatic actuator body. According to the invention, the cylinder body is used as a basis of a machined part, and the pneumatic element and the special tool can be utilized only by determining the relative position, so that the position of the cylinder body which is not required to be sprayed is effectively shielded; when the shielding is placed and taken down, the shielding can be completed at one time by means of external force, so that manpower and time are reduced; the rubber part and the cylinder body can not be baked at high temperature, high-temperature resistant rubber is not needed, and certain material cost is reduced.

Description

Pneumatic actuator spraying frock
Technical Field
The invention relates to a pneumatic actuator spraying tool, in particular to a simple spraying tool for improving the spraying efficiency of a gear rack pneumatic actuator cylinder body, and belongs to the technical field of spraying.
Background
The actuating mechanism and the adjusting mechanism of the pneumatic actuator are unified and integrated, and the actuating mechanism comprises a film type actuating mechanism, a piston type actuating mechanism, a shifting fork type actuating mechanism and a gear rack type actuating mechanism. The piston type stroke is long, and the piston type hydraulic pump is suitable for occasions requiring larger thrust; the thin film type stroke is smaller, and only the valve rod can be directly driven. The shifting fork type pneumatic actuator has the characteristics of large torque, small space, more accordant torque curve of the valve and the like, but is not attractive; are commonly used on high torque valves. The rack and pinion type pneumatic actuator has the advantages of simple structure, stable and reliable action, safety, explosion prevention and the like, and is widely applied to production processes with higher safety requirements, such as power plants, chemical industry, oil refining and the like.
In order to increase the corrosion resistance of the surface of the gear rack pneumatic actuator cylinder body and also to increase the color diversity of the appearance of the cylinder body, the outer surface of the cylinder body is usually treated by adopting a process of baking and forming after spraying epoxy resin powder. However, there are two technical difficulties in the implementation of this process, such that it often requires multiple manual treatments to accomplish this.
First, in the epoxy powder spraying process, all screw holes, macropores, top holes, bottom holes and step holes on the cylinder body need to be shielded, and if epoxy powder enters the holes, the assembly progress can be influenced by the thickness of the powder in the subsequent assembly process of the rack and pinion pneumatic actuator. Since the epoxy resin powder is sprayed by electrostatic spraying, insulating materials such as non-conductive nylon, POM, ABS and the like cannot be used, and if the insulating materials are used, the epoxy resin powder cannot be adsorbed at the position nearby the threaded hole and the like around the shielding position, and the epoxy resin powder does not exist in the holes to be shielded, but the periphery of the hole is exposed and whitened due to electrostatic effect, so that the appearance of the cylinder body is influenced. It is therefore common practice to plug the threaded holes with a conical rubber plug of suitable size, while the remainder is masked with an aluminium finish of the size of the hole to be masked, but only by means of manual operations during the placement and removal of these. Particularly, the conical rubber plug for shielding has the defect that a large amount of time and labor are consumed in the placing process because the number of threads on the cylinder body is not small.
Second, in the subsequent baking and forming process, the temperature required by baking and forming is higher than 250 ℃, and the common conical rubber plug cannot bear such high temperature and can be melted in the baking process to pollute the cylinder body. Therefore, in the process, only high-temperature-resistant conical rubber plugs with higher cost can be selected, and after baking and forming, almost considerable manpower and time are required to be spent on placing the conical rubber plugs, and the conical rubber plugs are taken down, so that the efficiency is low in the spraying process of the epoxy resin powder, and the yield is affected.
Disclosure of Invention
The invention aims to overcome the defects, and provides a pneumatic actuator spraying tool which utilizes a pneumatic element and a special tool to realize high-efficiency shielding of all positions of a cylinder body which do not need spraying, so that the material cost is reduced.
According to the technical scheme, the pneumatic actuator spraying tool comprises a pneumatic actuator body; the spraying shielding base, the spraying shielding hanging plate, the cylinder body side shielding structure and the bracket are also included; the spraying shielding base is positioned at the bottom of the pneumatic actuator body, the spraying shielding lifting plate is fixed at the top of the pneumatic actuator body, the cylinder body side shielding structure is fixed on the bracket, and the cylinder body side shielding structure shields the side face of the pneumatic actuator body.
Further, the cylinder body side shielding structure comprises a left end surface shielding plate, a left straight-travel cylinder, a right end surface shielding plate, a right straight-travel cylinder, an air source interface surface shielding plate and an air source interface surface straight-travel cylinder;
the left end face shielding plate, the right end face shielding plate and the air source interface surface shielding plate are respectively and correspondingly arranged on the left end face, the right end face and the air source interface surface of the pneumatic actuator body;
the left end face shielding plate is connected with the left straight travel cylinder, the right end face shielding plate is connected with the right straight travel cylinder, and the air source interface face shielding plate is connected with the air source interface face straight travel cylinder.
Further, the left straight-travel cylinder, the right straight-travel cylinder and the air source interface face straight-travel cylinder are all fixed on the bracket.
Further, the coating shielding base comprises a bottom large hole positioning column, a thread shielding column and a conical rubber plug; the coating shielding base is characterized in that a bottom macroporous positioning column is arranged in the center of the coating shielding base, a plurality of thread shielding columns are arranged around the bottom macroporous positioning column, and conical rubber plugs are arranged at the tops of the thread shielding columns.
Further, the height of the threaded shielding column is lower than that of the large-hole positioning column.
Further, the spraying shielding lifting plate comprises a top big hole positioning column, a screw and a lifting ring; the spraying shielding lifting plate is characterized in that a top big hole positioning column is arranged in the center of one side of the spraying shielding lifting plate, a lifting ring is arranged in the center of the other side of the spraying shielding lifting plate, and a plurality of screws are arranged around the lifting ring to penetrate through the spraying shielding lifting plate.
Further, the left end face shielding plate, the right end face shielding plate and the air source interface face shielding plate are provided with positioning columns and threaded columns corresponding to the through holes on the pneumatic actuator body, and rubber plugs are arranged at the tops of the threaded columns.
Further, the left straight-travel cylinder, the right straight-travel cylinder and the gas path of the gas source interface face straight-travel cylinder are identical.
Further, the bottom big hole locating column, the top big hole locating column and the locating column are all provided with steps, and the extension plane of the steps is a locating plane.
The invention has the beneficial effects that: according to the invention, the cylinder body is used as a basis of a machined part, and the pneumatic element and the special tool can be utilized only by determining the relative position, so that the position of the cylinder body which is not required to be sprayed is effectively shielded; when the shielding is placed and taken down, the shielding can be completed at one time by means of external force, so that manpower and time are reduced; the rubber part and the cylinder body can not be baked at high temperature, high-temperature resistant rubber is not needed, and certain material cost is reduced.
Drawings
FIG. 1 is a schematic perspective view of the present invention
Fig. 2 is a rear view of the present invention.
FIG. 3 is a schematic view of the spray masking base structure of the present invention.
Reference numerals illustrate: 1. spraying a shielding base; 11. a bottom macroporous positioning column; 12. a threaded shielding column; 13. a conical rubber plug; 2. spraying and shielding a hanging plate; 21. a top macroporous positioning column; 22. a screw; 23. a hanging ring; 3. a cylinder side shielding structure; 31. a left end surface shielding plate; 32. a left straight travel cylinder; 33. a right end surface shielding plate; 34. a right straight travel cylinder; 35. an air source interface surface shielding plate; 36. a straight travel cylinder of the air source interface surface; 37. positioning columns; 38. a threaded column; 39. a rubber stopper; 4. a bracket; 5. a pneumatic actuator body.
Detailed Description
As shown, the pneumatic actuator spraying tool comprises a pneumatic actuator body 5; the spraying shielding base 1, the spraying shielding hanging plate 2, the cylinder body side shielding structure 3 and the bracket 4 are also included; the spraying shielding base 1 is located at the bottom of the pneumatic actuator body 5, the spraying shielding hanging plate 2 is fixed to the top of the pneumatic actuator body 5, the cylinder body side shielding structure 3 is fixed to the support 4, and the cylinder body side shielding structure 3 shields the side face of the pneumatic actuator body 5.
The cylinder body side shielding structure 3 comprises a left end surface shielding plate 31, a left straight-travel cylinder 32, a right end surface shielding plate 33, a right straight-travel cylinder 34, an air source interface surface shielding plate 35 and an air source interface surface straight-travel cylinder 36;
the left end surface shielding plate 31, the right end surface shielding plate 33 and the air source interface surface shielding plate 35 are respectively and correspondingly arranged on the left end surface, the right end surface and the air source interface surface of the pneumatic actuator body 5;
the left end surface shielding plate 31 is connected with the left straight travel cylinder 32, the right end surface shielding plate 33 is connected with the right straight travel cylinder 34, and the air source interface surface shielding plate 35 is connected with the air source interface surface straight travel cylinder 36.
The left straight travel cylinder 32, the right straight travel cylinder 34 and the air source interface face straight travel cylinder 36 are all fixed on the bracket 4.
The spraying shielding base 1 comprises a bottom large hole positioning column 11, a thread shielding column 12 and a conical rubber plug 13; the spraying shielding base 1 is characterized in that a bottom big hole positioning column 11 is arranged in the center of the spraying shielding base, a plurality of thread shielding columns 12 are arranged around the bottom big hole positioning column 11, and conical rubber plugs 13 are arranged at the top ends of the thread shielding columns 12.
The height of the thread shielding column 12 is lower than that of the large hole positioning column 11.
The spraying shielding hanging plate 2 comprises a top large hole positioning column 21, a screw 22 and a hanging ring 23; the center of one side of the spraying shielding hanging plate 2 is provided with a top big hole positioning column 21, the center of the other side of the spraying shielding hanging plate 2 is provided with a hanging ring 23, and a plurality of screws 22 are arranged around the hanging ring 23 to penetrate through the spraying shielding hanging plate 2.
The left end surface shielding plate 31, the right end surface shielding plate 33 and the air source interface surface shielding plate 35 are provided with a positioning column 37 and a threaded column 38 corresponding to the through hole on the pneumatic actuator body 5, and the top of the threaded column 38 is provided with a rubber plug 39.
The left straight travel cylinder 32, the right straight travel cylinder 34 and the air path of the air source interface face straight travel cylinder 36 are identical.
Steps are arranged on the bottom large hole positioning column 11, the top large hole positioning column 21 and the positioning column 37, and the extension plane of the steps is a positioning plane.
The fixture mainly comprises a spraying shielding base 1, a spraying shielding hanging plate 2 and a cylinder body side shielding structure 3.
The spraying shielding base 1 is a fixing piece, a bottom big hole positioning column 11 and a thread shielding column 12 are arranged on the spraying shielding base, a straight opening is designed at the top end of the bottom big hole positioning column 11 to ensure complete shielding of a big hole of a cylinder body, a step extending from a plane of the straight opening is used as a positioning plane of the cylinder body, and a step extending from the plane of the straight opening is used as a positioning plane of the ground of the pneumatic actuator body 5. The height of the bottom macroporous positioning column 11 considers the working condition of the electrostatic powder spraying gun, designs a certain height, and ensures that enough space is reserved between the pneumatic actuator body 5 and the spraying shielding base 1 for spraying operation. Because the top end of the thread shielding column 12 is also required to be inlaid with a conical rubber plug 13 made of normal temperature materials, the height of the thread shielding column 12 is slightly lower than that of the bottom macroporous positioning column 11, and finally the thread hole is shielded by the conical rubber plug 13.
The spraying shielding hanging plate 2 is also designed with a top big hole positioning column 21, and a straight hole is designed at the top end of the top big hole positioning column 21 to ensure complete shielding of the big hole of the cylinder body, and a step extending from the plane of the straight hole is used as a positioning plane of the cylinder body. The shielding of the threaded holes uses 4 hexagon socket head cap screws 22 to be connected into the corresponding threaded holes on the end face of the cylinder body, firstly, the shielding effect is achieved, the epoxy resin powder is prevented from being sprayed into the threaded holes, and secondly, the connecting effect is achieved, so that the spraying shielding hanging plate 2 and the pneumatic actuator body 5 are connected into a whole.
The three side plates in the cylinder side shielding structure 3 are shielded by the top hole, the bottom hole, the step hole, and the screw holes of the three faces in the same manner as the spray shielding base 1 and the spray shielding hanger plate 2. Because the three shielding plates are laterally installed, each side plate is connected with one straight travel cylinder, and the thrust of the straight travel cylinder is utilized to support the opposite side shielding plates. Because the gas paths of the straight travel cylinders of the three side shielding plates are the same gas path, the effect of synchronous air inlet and synchronous support is realized.
When the invention works, the pneumatic actuator body 5 is placed on the spraying shielding base 1, and the left straight-travel cylinder 32, the right straight-travel cylinder 34 and the air source interface surface straight-travel cylinder 36 which are connected with the left end surface shielding plate 31, the right end surface shielding plate 33 and the air source interface surface shielding plate 35 are used for simultaneously introducing air, so that three surfaces of the cylinder body are shielded on the three side shielding plates; after the spraying shielding hanging plate 2 is fixed on the pneumatic actuator body 5 through the screw 22, an operator can perform electrostatic spraying of epoxy resin powder on the cylinder body.
After the spraying is finished, the three side shielding plates are connected with the air cylinder to perform reversing air inlet simultaneously, the three side shielding plates are far away from the air cylinder, and an operator transfers the air cylinder to a baking production line through the hanging hooks 23 on the spraying shielding hanging plate 2.
After the baking process is finished, the 4 screws 22 connected with the cylinder body on the spraying shielding hanging plate 2 are disassembled, the spraying shielding hanging plate 2 is taken away, and the pneumatic actuator body 5 with the sprayed epoxy resin powder is completed.
The invention realizes high-efficiency shielding of the positions of the cylinder body which do not need spraying, can be completed at one time by means of external force when the shielding is placed and taken down, reduces manpower and time, does not cause the rubber part and the cylinder body to bake together at high temperature, does not need to adopt high-temperature resistant rubber, and reduces certain material cost.

Claims (5)

1. The pneumatic actuator spraying tool comprises a pneumatic actuator body (5); the method is characterized in that: the spraying shielding base (1), a spraying shielding hanging plate (2), a cylinder body side shielding structure (3) and a bracket (4) are also included; the spraying shielding base (1) is positioned at the bottom of the pneumatic actuator body (5), the spraying shielding hanging plate (2) is fixed at the top of the pneumatic actuator body (5), the cylinder body side shielding structure (3) is fixed on the bracket (4), and the cylinder body side shielding structure (3) shields the side face of the pneumatic actuator body (5);
the cylinder body side shielding structure (3) comprises a left end surface shielding plate (31), a left straight-travel cylinder (32), a right end surface shielding plate (33), a right straight-travel cylinder (34), an air source interface surface shielding plate (35) and an air source interface surface straight-travel cylinder (36);
the left end face shielding plate (31), the right end face shielding plate (33) and the air source interface surface shielding plate (35) are respectively and correspondingly arranged on the left end face, the right end face and the air source interface surface of the pneumatic actuator body (5);
the left end surface shielding plate (31) is connected with the left straight-running air cylinder (32), the right end surface shielding plate (33) is connected with the right straight-running air cylinder (34), and the air source interface surface shielding plate (35) is connected with the air source interface surface straight-running air cylinder (36);
the coating shielding base (1) comprises a bottom large-hole positioning column (11), a thread shielding column (12) and a conical rubber plug (13); the center of the coating shielding base (1) is provided with a bottom big hole positioning column (11), a plurality of thread shielding columns (12) are arranged around the bottom big hole positioning column (11), and conical rubber plugs (13) are arranged at the top ends of the thread shielding columns (12);
the spraying shielding hanging plate (2) comprises a top big hole positioning column (21), a screw (22) and a hanging ring (23); the center of one side of the spraying shielding hanging plate (2) is provided with a top big hole positioning column (21), the center of the other side of the spraying shielding hanging plate is provided with a hanging ring (23), and a plurality of screws (22) are arranged around the hanging ring (23) to penetrate through the spraying shielding hanging plate (2);
the left end face shielding plate (31), the right end face shielding plate (33) and the air source interface face shielding plate (35) are provided with positioning columns (37) and threaded columns (38) corresponding to the through holes on the pneumatic actuator body (5), and rubber plugs (39) are arranged at the tops of the threaded columns (38).
2. The pneumatic actuator spray tool of claim 1, wherein: the left straight-travel cylinder (32), the right straight-travel cylinder (34) and the air source interface surface straight-travel cylinder (36) are all fixed on the bracket (4).
3. The pneumatic actuator spray tool of claim 1, wherein: the height of the thread shielding column (12) is lower than that of the large-hole positioning column (11).
4. The pneumatic actuator spray tool of claim 1, wherein: the left straight-travel cylinder (32), the right straight-travel cylinder (34) and the gas paths of the gas source interface straight-travel cylinder (36) are identical.
5. The pneumatic actuator spray tool of claim 1, wherein: the bottom large hole positioning column (11), the top large hole positioning column (21) and the positioning column (37) are respectively provided with steps, and the extension plane of each step is a positioning plane.
CN201910627927.0A 2019-07-12 2019-07-12 Pneumatic actuator spraying frock Active CN110201813B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910627927.0A CN110201813B (en) 2019-07-12 2019-07-12 Pneumatic actuator spraying frock

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910627927.0A CN110201813B (en) 2019-07-12 2019-07-12 Pneumatic actuator spraying frock

Publications (2)

Publication Number Publication Date
CN110201813A CN110201813A (en) 2019-09-06
CN110201813B true CN110201813B (en) 2024-03-12

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Family Applications (1)

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CN201910627927.0A Active CN110201813B (en) 2019-07-12 2019-07-12 Pneumatic actuator spraying frock

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2721246Y (en) * 2004-08-19 2005-08-31 董东波 Abnormally shaped material automatic spraying masker
CN203030488U (en) * 2012-12-21 2013-07-03 湖南江滨机器(集团)有限责任公司 Spray coating protecting tool of piston
CN204107748U (en) * 2014-08-29 2015-01-21 昆山名士电子科技有限公司 One covers spraying localization tool
CN206731390U (en) * 2017-04-24 2017-12-12 广州飞达音响股份有限公司 Clamp for shielding use during paint-spraying
CN208960193U (en) * 2018-06-27 2019-06-11 谢颖贤 A kind of filter housing spraying shielding device
CN210411250U (en) * 2019-07-12 2020-04-28 无锡爱圣拓克流体控制有限公司 Pneumatic actuator spraying tool

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2721246Y (en) * 2004-08-19 2005-08-31 董东波 Abnormally shaped material automatic spraying masker
CN203030488U (en) * 2012-12-21 2013-07-03 湖南江滨机器(集团)有限责任公司 Spray coating protecting tool of piston
CN204107748U (en) * 2014-08-29 2015-01-21 昆山名士电子科技有限公司 One covers spraying localization tool
CN206731390U (en) * 2017-04-24 2017-12-12 广州飞达音响股份有限公司 Clamp for shielding use during paint-spraying
CN208960193U (en) * 2018-06-27 2019-06-11 谢颖贤 A kind of filter housing spraying shielding device
CN210411250U (en) * 2019-07-12 2020-04-28 无锡爱圣拓克流体控制有限公司 Pneumatic actuator spraying tool

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