CN110201524A - A kind of wet desulphurization device and method of semi-dry desulphurization ash resource utilization - Google Patents

A kind of wet desulphurization device and method of semi-dry desulphurization ash resource utilization Download PDF

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CN110201524A
CN110201524A CN201910433638.7A CN201910433638A CN110201524A CN 110201524 A CN110201524 A CN 110201524A CN 201910433638 A CN201910433638 A CN 201910433638A CN 110201524 A CN110201524 A CN 110201524A
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desulphurization
slurries
layer
gypsum
semi
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刘伟
蒋红
杨志国
梅永平
孙陟
戚江平
秦乐
陈晓雨
武承甲
朱磊
潘浩
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Xinjiang Tianfu Environmental Protection Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/50Sulfur oxides
    • B01D53/501Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound
    • B01D53/502Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound characterised by a specific solution or suspension
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/50Sulfur oxides
    • B01D53/501Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound
    • B01D53/504Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound characterised by a specific device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/75Multi-step processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/79Injecting reactants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/80Semi-solid phase processes, i.e. by using slurries
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F11/00Compounds of calcium, strontium, or barium
    • C01F11/46Sulfates
    • C01F11/464Sulfates of Ca from gases containing sulfur oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/40Alkaline earth metal or magnesium compounds
    • B01D2251/404Alkaline earth metal or magnesium compounds of calcium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/60Inorganic bases or salts
    • B01D2251/602Oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/60Inorganic bases or salts
    • B01D2251/608Sulfates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases

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Abstract

The invention discloses the wet desulphurization devices and method of a kind of semi-dry desulphurization ash resource utilization, it is characterized in that, including desulfurization washing mechanism, Desulphurization pulping mechanism and oxidation and concentration processes mechanism, the desulfurization washing mechanism includes at least desulfurizing tower (1), desulfuration recycle pump (2), Desulphurization slurries spray pump (6) and gypsum slurries spray pump (9);The Desulphurization pulping mechanism includes at least Desulphurization slurrying tank (3), desulfurized mortar liquid pump (4) and desulfurized mortar liquid storage tank (5);The oxidation and concentration processes mechanism includes at least oxidizing tower (7), oxidation fan (8) and gypsum discharge pump (10).Compared with prior art, the present invention solves semi-dry desulphurization ash resource utilization problem by wet desulfurizing process, wet desulphurization device purification efficiency is improved while reducing wet desulphurization device operating cost and reducing energy consumption, and secondary system pollution is small.

Description

A kind of wet desulphurization device and method of semi-dry desulphurization ash resource utilization
Technical field
The present invention relates to the wet desulphurization devices and method of a kind of semi-dry desulphurization ash resource utilization, belong to resource and ring Protect field in border.
Background technique
Flue gas desulfurization mainly uses wet process, dry method and semidry process.Wherein semidry method is invested compared to wet desulfurizing process Less, occupied area is small, saves water and energy, and pollutes without wastewater and waste acid, therefore deep by middle small power plant, metallurgy sintered, heating, change The industries such as work building materials are welcome.In semidry process desulfurizer operational process, the high temperature original flue gas and mist of a large amount of dust particulate matter are carried Desulfurizer slurry fine mist after change contacts, and the sour gas such as SOX, HCl, HF in flue gas and alkaline slurry droplet are quickly anti- Should exchange heat, complete acid gas removal, while desulfurizer slurry droplet be evaporated by flue gas after with dust particles in flue gas by dedusting Device traps to form semi-dry desulphurization by-product-Desulphurization.Semi-dry process flue gas desulphurization ash is a kind of grayish powder, and appearance is as water Mud, water content 1%~5% (average value 3%), 0.55~1.0t/m3 of volume density, 2.25~2.69t/m3 of real density.Desulfurization Ash particle partial size is smaller, and most partial sizes concentrate on 20um or less.Semi-dry desulphurization ash is by calcium sulfite, calcium sulfate, carbonic acid Calcium, calcium hydroxide, a small amount of calcium chloride, calcirm-fluoride and flying dust composition, wherein CaO and SO3 content is higher.In addition, in Desulphurization Also containing a large amount of aluminum oxides and Si oxide and detection device for multi metallic elements, such as Zn, Cu, Cd, Mo, Cr, Mn and Ni.
A large amount of calcium sulfite (CaSO in semi-dry desulphurization ash3) and unreacted calcium oxide (CaO) seriously limit half The Land use systems and range of dry-process desulfurized ash, a large amount of calcium sulfite (CaSO3) cause semi-dry desulphurization ash property unstable, mistake High CaO causes desulfurization ash alkalinity higher, larger to environmental hazard.Semi-dry desulphurization ash is only used for backfill or outdoor heap at present It puts, does not only take up a large amount of soils, cause underground water pollution, since its density is smaller, lighter weight will be everywhere once wind It flies upward, pollutes air;If serious secondary pollution can be caused to pollute to environment and water source using improper.National annual discharge About 20,000,000 tons of Desulphurization, a large amount of semi-dry desulphurization ash can not be handled.This sulfur removal technology generates new dirt while desulfurization Dye forms vicious circle.
Semi-dry desulphurization ash is used for wet desulphurization, as the desulfurizing agent of wet desulphurization device, not only can use desulfurization Calcium sulfite (CaSO in tower oxidative system complete oxidation Desulphurization3), moreover it is possible to release is by calcium sulfite in oxidation process (CaSO3) package calcium oxide (CaO), and using the alkalinity of calcium oxide (CaO) as wet desulphurization agent progress desulfurization, can compared with The lower resource utilization for realizing semi-dry desulphurization ash of low cost.But semi-dry desulphurization ash is directly used in wet desulfurization system There are following problems: (1) containing amphoteric oxides such as a large amount of aluminum oxide and Si oxides in semi-dry desulphurization ash, in wet process Sweetening process can wrap up sorbent particle and increase the dehydration difficulty of desulfurizing byproduct;(2) and most of calcium oxide (CaO) is half Calcium sulfite (the CaSO being generated during dry desulfurization3) package, Desulphurization slurries overall desulfurization capacity is lower, SO in flue gas2 When concentration is higher, wet desulfurization system desulfuration efficiency can be reduced;(3) contain a large amount of organic matter and heavy metal in Desulphurization, it will Semi-dry desulphurization ash is directly used in wet desulphurization, can reduce by-product gypsum purity and desulfurization wastewater processing difficulty.
Therefore, the invention proposes the wet desulphurization devices and method of a kind of semi-dry desulphurization ash resource utilization, in reality Existing semi-dry desulphurization ash sulfite calcium (CaSO3) and calcium oxide (CaO) complete resource raising wet desulphurization device processing effect The operating cost of wet desulphurization device is greatly reduced while fruit.
Summary of the invention
The object of the present invention is to provide the wet desulphurization devices and method of a kind of semi-dry desulphurization ash resource utilization, will be wet Method desulfurizing tower is divided into two absorber portions up and down by the liquid return trough layer that there is liter gas to connect liquid function, utilizes semi-dry desulphurization ash and stone The semi-dry desulphurization ash slurries of cream filtrate and supplement process water preparation are used for the flue gas desulfurization of upper end low-sulfur, are sprayed by Desulphurization slurries Porous plate layer reinforcing desulfuration ash sulfite calcium (CaSO below drenching layer3) oxidation and calcium oxide (CaO) dissolution, in conjunction with have point The efficient oxidation tower of layer suspension separation function extracts high purity plaster, is realizing semi-dry desulphurization ash sulfite calcium (CaSO3) and The operation of wet desulphurization device is greatly reduced in calcium oxide (CaO) complete resource while improving wet desulphurization device treatment effect Cost.
To achieve the above object, the present invention provides technical solution below:
A kind of wet desulphurization device of semi-dry desulphurization ash resource utilization, which is characterized in that including desulfurization washing mechanism, Desulphurization pulping mechanism and oxidation and concentration processes mechanism, in which:
The desulfurization washing mechanism include at least desulfurizing tower (1), desulfuration recycle pump (2), Desulphurization slurries spray pump (6) and Gypsum slurries spray pump (9), the desulfurizing tower (1) are equipped with air inlet (1-1) and gas outlet (1-9), in the desulfurizing tower (1) The part below air inlet (1-1) is desulfurization stock tank, edge between the interior air inlet of the desulfurizing tower (1) (1-1) and gas outlet (1-9) The direction of flow of flue gas be successively arranged desulfurization spraying layer (1-2), level-one demister layer (1-3), liquid return trough layer (1-4), porous Plate layer (1-5), Desulphurization slurries spraying layer (1-6), gypsum slurries spraying layer (1-7) and second level demister layer (1-8);
The Desulphurization pulping mechanism includes at least Desulphurization slurrying tank (3), desulfurized mortar liquid pump (4) and Desulphurization slurries Storage tank (5);
The oxidation and concentration processes mechanism includes at least oxidizing tower (7), oxidation fan (8) and gypsum discharge pump (10).
Further, the entrance of the desulfurized mortar liquid pump (4) is connected by the bottom of pipeline and Desulphurization slurrying tank (3) Logical, outlet is connected to by pipeline with the top of desulfurized mortar liquid storage tank (5), and the bottom of the desulfurized mortar liquid storage tank (5) is logical It crosses Desulphurization slurries spray pump (6) to connect with Desulphurization slurries spraying layer (1-6), the entrance of the gypsum slurries spray pump (9) It is connected to the top of oxidizing tower (7), the outlet of the gypsum slurries spray pump (9) is connected to gypsum slurries spraying layer (1-7);Institute The entrance for the desulfuration recycle pump (2) stated is connected to by pipeline with desulfurizing tower (1) stock tank, and outlet passes through pipeline and desulfurization spraying layer (1-2) connection.
Further, the top of the Desulphurization slurrying tank (3) is equipped with gypsum filtrate pipe (3-1), Desulphurization delivery pipe Agitating device is equipped in (3-2) and process water delivery pipe (3-3), Desulphurization slurrying tank (3) and desulfurized mortar liquid storage tank (5).
Further, the oxidizing tower (7) is sealing structure, and being equipped in tower body can be by the oxidizing tower (7) inner cavity point It is segmented into the air-spreading disk (7-1) of upper and lower two chambers that can be connected to, on oxidizing tower (7) side wall above the air-spreading disk (7-1) Liquid outlet equipped with leakage fluid dram (7-2) and with gypsum slurries spray pump (9) inlet communication, below the air-spreading disk (7-1) Oxidizing tower (7) side wall is equipped with air inlet, the air inlet and oxidation fan (8) outlet, the top of the oxidizing tower (7) Equipped with the exhaust passage (7-3) being connected to desulfurizing tower (1) air inlet (1-1), the bottom of the oxidizing tower (7) passes through pipeline and stone Cream discharge pump (10) inlet communication.
Further, the air-spreading disk (7-1) is the plate body equipped with several apertures, the aperture of the aperture be 5mm~ 20mm, percent opening are 30%~50%, i.e., the gross area of the described aperture is the 30%~50% of air-spreading disk (7-1) surface area, institute Air-spreading disk (7-1) is stated to be located at 1/3~1/2 height of oxidizing tower (7).
Further, the liquid return trough layer (1-4) is arranged in the top of level-one demister layer (1-3), porous plate layer (1-5) Lower section, be equipped in the liquid return trough layer (1-4) and rise gas and return liquid device, rise for lower section air-flow and its top slurries collect row Outside, the liquid return trough layer (1-4) is equipped with the leakage fluid dram being connected to outside with tower, the drain of the liquid return trough layer (1-4) to desulfurizing tower (1) out Mouth at the top of pipeline and oxidizing tower (7) by being connected to.
Further, the porous plate layer (1-5) is located at the top of liquid return trough layer (1-4), Desulphurization slurries spraying layer (1- 6) lower section, the porous plate layer (1-5) include the porous plate that several layers are equipped with aperture (11), and the aperture of the aperture (11) is 10mm~20mm, the gross area of the aperture (11) is the 15%~40% of desulfurizing tower (1) area of section, preferably, described It is 1~2 layer that the number of plies, which is arranged, in porous plate.
A kind of wet desulphurization method of semi-dry desulphurization ash resource utilization, is provided using semi-dry desulphurization ash as described above Source using wet desulphurization device implemented, specifically includes the following steps:
A, flue gas enters from the air inlet (1-1) of desulfurizing tower (1), inversely connects with the sprayed slurry of desulfurization spraying layer (1-2) Touching washing, completes primary wash desulfurization;
B, the flue gas of the preliminary desulfurization of completion forms low-sulfur flue gas to upstream after passing upward through level-one demister layer (1-3) demisting It is dynamic, sequentially pass through liquid return trough layer (1-4), porous plate layer (1-5), Desulphurization slurries spraying layer (1-6) and gypsum slurries spraying layer (1-7) carries out deep desulfuration,
Wherein semi-dry desulphurization ash, gypsum filtrate and process water are sent by transfer pipeline into Desulphurization slurrying tank (3), de- The semi-dry desulphurization that Desulphurization mass concentration is 5%~15% is configured under the stirring action of sulphur ash slurrying tank (3) interior blender Grey slurries are simultaneously sent by desulfurized mortar liquid pump (4) to storage in desulfurized mortar liquid storage tank (5), and the basic components such as CaO are molten in Desulphurization High pH slurries are formed out, and Desulphurization slurries pass through Desulphurization slurries spray pump (6) again and sent by desulfurized mortar liquid storage tank (5) to desulfurization Grey slurries spraying layer (1-6) atomization, inversely contacts washing, the alkali such as CaO of dissolution with the low-sulfur flue gas for completing primary wash desulfurization Property component spray washing process generate CaSO3
C, the low pH Desulphurization slurries for completing spray washing desulfurization fall under gravity into porous plate layer (1-5), and wear It crosses porous plate aperture and upward flue gas forms gas-liquid turbulence layer, the CaSO in Desulphurization slurries3It is contacted with the oxygen in flue gas It is oxidized and generates CaSO4Gypsum slurries are formed, liquid return trough layer (1-4) is eventually fallen into and oxidizing tower (7) is guided to by leakage fluid dram It is interior;
D, oxidation air is sent into oxidizing tower (7) by oxidation fan (8), to CaSO remaining in gypsum slurries3Into Row oxidation, the gas distribution mode of the oxidation fan (8) are pipe network gas distribution, and the air-spreading disk (7-1) in the oxidizing tower (7) is broken Layering isolation is carried out to gypsum slurries while broken oxidation air bubble, the biggish gypsum particle of density sinks to air-spreading disk (7-1) Oxidizing tower (7) bottom below is discharged by gypsum discharge pump (10) and is dehydrated high purity gypsum;The lesser Desulphurization of density is miscellaneous Matter, CaSO3The cavity on oxidizing tower (7) top for being influenced to be suspended in air-spreading disk (7-1) or more by ascending air with components such as CaO It is interior, and given by gypsum slurries spray pump (9) to gypsum slurries spraying layer (1-7) and continue washing, oxidation, layering, and remaining is miscellaneous Matter by oxidizing tower (7) sidewall upper leakage fluid dram (7-2) outlet;
E, the clean flue gas after completing deep desulfuration is after second level demister layer (1-8) demisting by the outlet of desulfurizing tower (1) Mouth (1-9) discharge, it is final to realize semi-dry desulphurization ash resource utilization.
Further, oxidizing tower (7) the interior slurries residence time is 15min~40min.
Further, Desulphurization slurries spraying layer (1-6) liquid-gas ratio is 1~3L/Nm3, spraying layer coverage rate is 200%~350%;Gypsum slurries spraying layer (1-7) liquid-gas ratio is 2~5L/Nm3, spraying layer coverage rate be 150%~ 250%.
Compared with prior art, the invention has the following advantages:
(1) the present invention provides a kind of solution of semi-dry desulphurization ash resource utilization, semi-dry desulphurization ash is straight It connects for wet desulphurization, aoxidizes CaSO using wet desulphurization device3And using the CaO of dissolution as the desulfurizing agent of wet desulphurization, most CaSO at last3It is converted into the gypsum that resourcebility utilizes with CaO, while solving semi-dry desulphurization ash resource utilization problem Reduce wet desulphurization device operating cost;
(2) the present invention provides a kind of solution party that wet desulphurization device purification efficiency is improved using semi-dry desulphurization ash Case, by with higher pH but the not high Desulphurization slurries of desulfurization capacity are used to purify and have completed the low-sulfur flue gas of preliminary desulfurization, While greatly improving low-sulfur gas cleaning efficiency, semi-dry desulphurization ash resource utilization is realized;
(3) the present invention provides the solutions that semi-dry desulphurization ash resource utilization is realized in a kind of low energy consumption, by setting Porous plate layer is set, the turbulence layer formed above porous plate layer using rising flue gas stream and semi-dry desulphurization ash sprayed slurry, Strengthen CaSO3Oxidation and CaO dissolution desulfurization, reduce Desulphurization in CaSO3While aoxidizing energy consumption, wet process is greatly improved The purification efficiency of desulfurizing tower;
(4) it the present invention provides a kind of semi-dry desulphurization ash resource utilization scheme that secondary pollution is small, is filtered using gypsum Pulping water of the liquid as semi-dry desulphurization ash, and desulfurizing tower is divided into two sections of absorptions, effectively avoid both sexes oxygen in Desulphurization The influence of compound and heavy metal to wet desulfurization system and by-product, improve desulfurizer entirety purification efficiency, only need to administer by The waste water of oxidizing tower leakage fluid dram discharge, secondary system pollution are small.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention;
Fig. 2 is the structural schematic diagram of porous plate in the present invention.
As shown in the figure: 1 is desulfurizing tower, and 1-1 is air inlet, and 1-2 is desulfurization spraying layer, and 1-3 is level-one demister layer, 1-4 It is liquid return trough layer, 1-5 is porous plate layer, and 1-6 is Desulphurization slurries spraying layer, and 1-7 is gypsum slurries spraying layer, and 1-8 is second level Demister layer, 1-9 are gas outlets, and 2 be desulfuration recycle pump, and 3 be Desulphurization slurrying tank, and 3-1 is gypsum filtrate pipe, and 3-2 is desulfurization Grey delivery pipe, 3-3 are process water delivery pipes, and 4 be desulfurized mortar liquid pump, and 5 be desulfurized mortar liquid storage tank, and 6 be the spray of Desulphurization slurries Leaching pump, 7 be oxidizing tower, and 7-1 is air-spreading disk, and 7-2 is leakage fluid dram, and 7-3 is exhaust passage, and 8 be oxidation fan, and 9 be gypsum slurries Spray pump, 10 be gypsum discharge pump, and 11 be aperture.
Specific embodiment
The following detailed description of the preferred embodiment of the present invention.
Embodiment 1: being the structural schematic diagram of the embodiment of the present invention 1 referring to Figures 1 and 2,
A kind of wet desulphurization device of semi-dry desulphurization ash resource utilization, including desulfurization washing mechanism, Desulphurization slurrying Mechanism and oxidation and concentration processes mechanism, in which:
The desulfurization washing mechanism includes at least desulfurizing tower 1, desulfuration recycle pump 2, Desulphurization slurries spray pump 6 and calcium plaster Liquid spray pump 9, the desulfurizing tower 1 are equipped with air inlet 1-1 and gas outlet 1-9, air inlet 1-1 and gas outlet in the desulfurizing tower 1 Direction between 1-9 along flow of flue gas is successively arranged desulfurization spraying layer 1-2, level-one demister layer 1-3, liquid return trough layer 1-4, more Orifice layer 1-5, Desulphurization slurries spraying layer 1-6, gypsum slurries spraying layer 1-7 and second level demister layer 1-8;The desulfurization follows The entrance of ring pump 2 is connected to by pipeline with 1 stock tank of desulfurizing tower, and outlet is connected to by pipeline with desulfurization spraying layer 1-2.Described time liquid The top of level-one demister layer 1-3, the lower section of porous plate layer 1-5 is arranged in groove layer 1-4, and interior be equipped with of the liquid return trough layer 1-4 rises Gas returns liquid device, rises for lower section air-flow and its top slurries are collected outside discharge desulfurizing tower 1, the liquid return trough layer 1-4 is equipped with With the leakage fluid dram being connected to outside tower, liquid return trough leakage fluid dram at the top of pipeline and oxidizing tower 7 by being connected to.The porous plate layer 1-5 is located at The top of liquid return trough layer 1-4, the lower section of Desulphurization slurries spraying layer 1-6, the porous plate layer 1-5 include that several layers are equipped with aperture 11 porous plate, the aperture of the aperture 11 are 10mm~20mm, and the gross area of the aperture 11 is 1 area of section of desulfurizing tower 15%~40%, preferably, the porous plate setting number of plies is 1~2 layer.
The Desulphurization pulping mechanism includes at least Desulphurization slurrying tank 3, desulfurized mortar liquid pump 4 and desulfurized mortar liquid storage tank 5;
The entrance of the desulfurized mortar liquid pump 4 is connected to by pipeline with the bottom of Desulphurization slurrying tank 3, and outlet passes through pipe Road is connected to the top of desulfurized mortar liquid storage tank 5, and the bottom of the desulfurized mortar liquid storage tank 5 passes through Desulphurization slurries spray pump 6 It is connect with Desulphurization slurries spraying layer 1-6, the entrance of the gypsum slurries spray pump 9 is connected to the top of oxidizing tower 7, the stone The outlet of cream slurries spray pump 9 is connected to gypsum slurries spraying layer 1-7;The top of the Desulphurization slurrying tank 3 is equipped with gypsum Filtrate pipe 3-1, Desulphurization delivery pipe 3-2 and process water delivery pipe 3-3, in Desulphurization slurrying tank 3 and desulfurized mortar liquid storage tank 5 Equipped with agitating device.
The oxidation and concentration processes mechanism includes at least oxidizing tower 7, oxidation fan 8 and gypsum discharge pump 10.
The oxidizing tower 7 is sealing structure, can equipped with two above and below capable of being divided into 7 inner cavity of oxidizing tower in tower body Leakage fluid dram 7-2 and and stone are equipped with 7 side wall of oxidizing tower above the air-spreading disk 7-1, the air-spreading disk 7-1 of the chamber of connection The liquid outlet that cream slurries spray pump 9 is connected to, 7 side wall of oxidizing tower below the air-spreading disk 7-1 are equipped with air inlet, the air inlet Mouth is connect with oxidation fan 8, and the top of the oxidizing tower 7 is equipped with the exhaust passage 7-3 being connected to 1 air inlet 1-1 of desulfurizing tower, institute The bottom for stating oxidizing tower 7 is connected to by pipeline with gypsum discharge pump 10.
The air-spreading disk 7-1 is the plate body equipped with several apertures, and the aperture of the aperture is 5mm~20mm, percent opening It is 30%~50%, the air-spreading disk 7-1 is located at 1/3~1/2 height of oxidizing tower 7.
In actual use: sulfur-containing smoke gas enters into and up movement, desulfurization slurry by the air inlet 1-1 of 1 bottom side of the wall of desulfurizing tower Desulphurization circulating liquid in pond is sent by desulfuration recycle pump 2 to desulfurization spraying layer 1-2, after desulfurization spraying layer 1-2 spray atomizing under Flowing and the reverse haptoreaction of sulfur-containing smoke gas, major part SO in flue gas2Absorbed by sprayed slurry, flue gas complete preliminary desulfurization and with Sprayed slurry heat exchange cooling, the flue gas for completing preliminary desulfurization continue to flow up after level-one demister layer 1-3 demisting destarch, It is successively carried out by liquid return trough layer 1-4, porous plate layer 1-5, Desulphurization slurries spraying layer 1-6 and gypsum slurries spraying layer 1-7 deep Desulfurizing and purifying is spent, the flue gas of completion deep desulfuration purification is after second level demister layer 1-8 demisting by the gas outlet at 1 top of desulfurizing tower 1-9 discharge.
Gypsum filtrate and semi-dry desulphurization ash are sent into Desulphurization slurrying by gypsum filtrate pipe 3-1 and Desulphurization delivery pipe 3-2 It is configured to the Desulphurization slurries that Desulphurization mass concentration is 5%~15% in tank 3, is equipped with blender in Desulphurization slurrying tank 3 and uses It is stirred evenly in by Desulphurization slurries, when gypsum amount of filtrate is inadequate, then from process water delivery pipe 3-3 to Desulphurization slurrying tank 3 Interior supplement process water guarantees that Desulphurization mass concentration is met the requirements in slurries.Configured Desulphurization slurries are by Desulphurization slurries Pump 4 is sent to desulfurized mortar liquid storage tank 5, and the interior blender that is equipped with of desulfurized mortar liquid storage tank 5 also can with preventing slurries from depositing Promote the dissolution of CaO in Desulphurization, improves the pH of Desulphurization slurries in desulfurized mortar liquid storage tank 5.
The Desulphurization slurries of higher pH carry a large amount of CaSO3, CaO, amphoteric oxide, heavy metal etc. spray by Desulphurization slurries Leaching pump 6, which is sent to Desulphurization slurries spraying layer 1-6, carries out spray atomizing, inversely connects with the low-sulfur flue gas flowed up along desulfurizing tower 1 It touches, completes to remain SO in the CaO and flue gas of dissolution in Desulphurization slurries2Reaction generates CaSO3Flue gas realizes deep purifying simultaneously. The Desulphurization slurries for completing spray washing fall under gravity into porous plate layer 1-5, in the height that porous plate layer 1-5 stomata rises Under fast airflow function, gas-liquid turbulence layer is formed above porous plate layer 1-5 with perforation air-flow.Under gas-liquid disturbance, in Desulphurization Original CaSO3The CaSO generated with wash spray sweetening process3It contacts, aoxidize with the oxygen in flue gas, release and wrapped up CaO;Meanwhile strong gas-liquid turbulence also promotes the dissolution of CaO, improves the smoke desulfurization efficiency of turbulence layer.It is big in Desulphurization Part CaSO3, CaO be converted into byproduct rock cream in the oxidation, dissolution, desulphurization reaction of gas-liquid turbulence layer, form gypsum slurries.
Gypsum slurries carry a small amount of CaSO for not completing conversion3, CaO passes through and porous plate layer 1-5 and falls under the effect of gravity Enter liquid return trough layer 1-4, and oxidizing tower 7 is discharged by pipeline through liquid return trough layer 1-4.Oxidation air is sent into oxidizing tower 7 by oxidation fan 8 The gas distribution pipe network of lower section floats under buoyancy upwards after gas distribution pipe network is broken into bubble, to remaining in gypsum slurries CaSO3Deep oxidation is carried out, while suspension stirring action is played to gypsum slurries.It is several small equipped with being provided in the middle part of oxidizing tower 7 The air-spreading disk 7-1 in hole completes oxidation knot for being crushed ascending gas bubbles offer gas liquid interfacial area and being layered to gypsum slurries Brilliant gypsum crystal grain density is larger, falls under gravity into below air-spreading disk 7-1, and in outstanding under oxidation air effect Floating state;CaSO in Desulphurization3, CaO, the partial size and density of amphoteric oxide and heavy metal fine particle it is smaller, aoxidizing It is in suspended state above air-spreading disk 7-1 under aerostatic buoyancy effect, the gypsum slurries pH through two-stage oxidation drops to 4.5~6.0. The upper layer gypsum slurries that deep oxidation is completed in oxidizing tower 7 contain a small amount of unreacted CaO, by gypsum slurries spray pump 9 send to Gypsum slurries spraying layer 1-7 atomization, the reaction was continued with sulfur-containing smoke gas, while avoiding the Desulphurization slurries spraying layer due to higher pH 1-6 slurries avoid generating scale formation in desulfurizing tower 1;Amphoteric oxide, heavy metal particles in gypsum slurries is by oxidizing tower side The leakage fluid dram 7-2 of wall is discharged;The gypsum slurries for completing sedimentation concentration, which are sent by gypsum discharge pump 10 to dewatering system dehydration, produces height Pure gypsum, gypsum dehydration filtrate are sent by pipeline to Desulphurization slurrying tank 3.Oxidation process pH is too low in order to prevent causes SO2Escape, The exhaust passage 7-3 being connected to 1 air inlet 1-1 of desulfurizing tower is equipped at the top of oxidizing tower 7, for sending the oxidation air for completing oxidation Enter in desulfurizing tower 1.
Embodiment 2: a kind of wet desulphurization method of semi-dry desulphurization ash resource utilization, specifically includes the following steps:
A, sulfur-containing smoke gas enters into and up movement from the air inlet 1-1 of 1 bottom side of the wall of desulfurizing tower, the desulfurization in desulfurization stock tank Circulation fluid is sent by desulfuration recycle pump 2 to desulfurization spraying layer 1-2, is flowed downward after desulfurization spraying layer 1-2 spray atomizing and sulfur-bearing Flue gas inversely contacts washing, major part SO in flue gas2It is absorbed by sprayed slurry, complete primary wash desulfurization and is changed with sprayed slurry Heat drop temperature;
B, the flue gas of the preliminary desulfurization of completion forms low-sulfur flue gas to upstream after passing upward through level-one demister layer 1-3 demisting It is dynamic, sequentially pass through liquid return trough layer 1-4, porous plate layer 1-5, Desulphurization slurries spraying layer 1-6 and gypsum slurries spraying layer 1-7 progress Deep desulfuration,
Gypsum filtrate and semi-dry desulphurization ash are sent into Desulphurization slurrying by gypsum filtrate pipe 3-1 and Desulphurization delivery pipe 3-2 It is configured to the Desulphurization slurries that Desulphurization mass concentration is 5%~15% in tank 3, is equipped with blender in Desulphurization slurrying tank 3 and uses It is stirred evenly in by Desulphurization slurries, when gypsum amount of filtrate is inadequate, then from process water delivery pipe 3-3 to Desulphurization slurrying tank 3 Interior supplement process water guarantees that Desulphurization mass concentration is met the requirements in slurries.Configured Desulphurization slurries are by Desulphurization slurries Pump 4 is sent to storing in desulfurized mortar liquid storage tank 5, and blender is equipped in the desulfurized mortar liquid storage tank 5 to prevent slurries from depositing, together When can also promote the dissolution of CaO in Desulphurization, improve the pH of Desulphurization slurries in desulfurized mortar liquid storage tank 5.
The Desulphurization slurries of higher pH carry a large amount of CaSO3, CaO, amphoteric oxide, heavy metal etc. pass through Desulphurization slurries Spray pump 6 is sent to Desulphurization slurries spraying layer 1-6 by desulfurized mortar liquid storage tank 5 and carries out spray atomizing, with along desulfurizing tower 1 to upstream Dynamic low-sulfur flue gas inversely contacts, and completes to remain SO in the CaO and flue gas of dissolution in Desulphurization slurries2Reaction generates CaSO3Simultaneously Flue gas realizes deep purifying.
C, the low pH Desulphurization slurries for completing spray washing fall under gravity into porous plate layer 1-5, in porous plate layer Under the action of high-speed airflow that 1-5 stomata rises, and porous plate aperture is passed through and upward flue gas is formed above porous plate layer 1-5 Gas-liquid turbulence layer, under gas-liquid disturbance, original CaSO in Desulphurization3The CaSO generated with wash spray sweetening process3With flue gas In oxygen contact be oxidized generate CaSO4, release the CaO wrapped up;Meanwhile strong gas-liquid turbulence also promotes CaO Dissolution, improve turbulence layer smoke desulfurization efficiency.Major part CaSO in Desulphurization3, CaO gas-liquid turbulence layer oxidation, molten Out, it is converted into byproduct rock cream in desulphurization reaction, forms gypsum slurries, gypsum slurries carry a small amount of CaSO for not completing conversion3、 CaO passes through porous plate layer 1-5 and falls under gravity into liquid return trough layer 1-4, and is discharged into oxidation by pipeline through liquid return trough layer 1-4 Tower 7;
D, oxidation air is sent into the gas distribution pipe network of 7 lower section of oxidizing tower by oxidation fan 8, and oxidation air is broken through gas distribution pipe network At floating upwards under buoyancy after bubble, to CaSO remaining in gypsum slurries3Deep oxidation is carried out, while to calcium plaster Liquid plays suspension stirring action.The air-spreading disk 7-1 for being provided with several apertures is equipped in the middle part of oxidizing tower 7, for being crushed ascending gas bubbles Gas liquid interfacial area is provided and gypsum slurries are layered, the gypsum crystal grain density for completing oxidizing and crystallizing is larger, in weight It is fallen into below air-spreading disk 7-1 under power effect, and is in suspended state under oxidation air effect;CaSO in Desulphurization3, CaO, two The partial size and density of property oxide and heavy metal fine particle are smaller, under oxidation air buoyancy above air-spreading disk 7-1 In suspended state, the gypsum slurries pH through two-stage oxidation drops to 4.5~6.0.The upper layer stone of deep oxidation is completed in oxidizing tower 7 Cream slurries contain a small amount of unreacted CaO, are sent by gypsum slurries spray pump 9 to gypsum slurries spraying layer 1-7 and are atomized, with sulfur-bearing cigarette The reaction was continued for gas, while the Desulphurization slurries spraying layer 1-6 slurries due to higher pH being avoided to avoid generation fouling existing in desulfurizing tower 1 As;Amphoteric oxide, heavy metal particles in gypsum slurries are discharged by the leakage fluid dram 7-2 of oxidation tower side wall;Complete sedimentation concentration Gypsum slurries sent by gypsum discharge pump 10 to dewatering system and be dehydrated high purity gypsum, gypsum dehydration filtrate has pipeline to send to de- Sulphur ash slurrying tank 3.Oxidation process pH is too low in order to prevent causes SO2Escape, is equipped at the top of oxidizing tower 7 and 1 air inlet of desulfurizing tower The exhaust passage 7-3 of 1-1 connection, the oxidation air for that will complete oxidation are sent into desulfurizing tower 1.
E, the clean flue gas after completing deep desulfuration is after second level demister layer 1-8 demisting by the outlet at 1 top of desulfurizing tower Mouth 1-9 discharge, it is final to realize semi-dry desulphurization ash resource utilization.
The slurries residence time is 15min~40min in the oxidizing tower 7.
The Desulphurization slurries spraying layer 1-6 liquid-gas ratio is 1~3L/Nm3, spraying layer coverage rate be 200%~ 350%;The gypsum slurries spraying layer 1-7 liquid-gas ratio is 2~5L/Nm3, spraying layer coverage rate is 150%~250%.
What has been described above is only a preferred embodiment of the present invention, it is noted that for those of ordinary skill in the art For, without departing from the concept of the premise of the invention, several changes and improvements can also be made, these belong to the present invention Protection scope.

Claims (10)

1. a kind of wet desulphurization device of semi-dry desulphurization ash resource utilization, which is characterized in that including desulfurization washing mechanism, take off Sulphur ash pulping mechanism and oxidation and concentration processes mechanism, in which:
The desulfurization washing mechanism includes at least desulfurizing tower (1), desulfuration recycle pump (2), Desulphurization slurries spray pump (6) and gypsum Slurries spray pump (9), the desulfurizing tower (1) are equipped with air inlet (1-1) and gas outlet (1-9), the interior air inlet of the desulfurizing tower (1) Desulfurization spraying layer (1-2), level-one demister layer are successively arranged along the direction of flow of flue gas between (1-1) and gas outlet (1-9) (1-3), liquid return trough layer (1-4), porous plate layer (1-5), Desulphurization slurries spraying layer (1-6), gypsum slurries spraying layer (1-7) and Second level demister layer (1-8);
The Desulphurization pulping mechanism includes at least Desulphurization slurrying tank (3), desulfurized mortar liquid pump (4) and desulfurized mortar liquid storage tank (5);
The oxidation and concentration processes mechanism includes at least oxidizing tower (7), oxidation fan (8) and gypsum discharge pump (10).
2. the wet desulphurization device of semi-dry desulphurization ash resource utilization as described in claim 1, which is characterized in that described de- The entrance of sulphur mortar liquid pump (4) is connected to the bottom of Desulphurization slurrying tank (3), the top of outlet and desulfurized mortar liquid storage tank (5) The bottom of portion's connection, the desulfurized mortar liquid storage tank (5) passes through Desulphurization slurries spray pump (6) and Desulphurization slurries spraying layer (1-6) connection, the entrance of the gypsum slurries spray pump (9) are connected to the top of oxidizing tower (7), the gypsum slurries spray pump (9) outlet is connected to gypsum slurries spraying layer (1-7).
3. the wet desulphurization device of semi-dry desulphurization ash resource utilization as described in claim 1, which is characterized in that described The top of Desulphurization slurrying tank (3) is equipped with gypsum filtrate pipe (3-1), Desulphurization delivery pipe (3-2) and process water delivery pipe (3- 3), agitating device is equipped in Desulphurization slurrying tank (3) and desulfurized mortar liquid storage tank (5).
4. the wet desulphurization device of semi-dry desulphurization ash resource utilization as described in claim 1, which is characterized in that the oxygen Changing tower (7) is sealing structure, air-spreading disk (7-1) is equipped in tower body, on oxidizing tower (7) side wall above the air-spreading disk (7-1) Liquid outlet equipped with leakage fluid dram (7-2) and with gypsum slurries spray pump (9) inlet communication, below the air-spreading disk (7-1) Oxidizing tower (7) side wall is equipped with air inlet (1-1), the air inlet (1-1) and oxidation fan (8) outlet, the oxidation The top of tower (7) is equipped with the exhaust passage (7-3) being connected to desulfurizing tower (1) air inlet (1-1), the bottom of the oxidizing tower (7) With gypsum discharge pump (10) inlet communication.
5. the wet desulphurization device of semi-dry desulphurization ash resource utilization as claimed in claim 4, which is characterized in that the cloth Gas disk (7-1) is the plate body equipped with several apertures, and the aperture of the aperture is 5mm~20mm, and percent opening is 30%~50%, The air-spreading disk (7-1) is located at 1/3~1/2 height of oxidizing tower (7).
6. the wet desulphurization device of semi-dry desulphurization ash resource utilization as described in claim 1, which is characterized in that described time Liquid bath layer (1-4) setting is equipped with leakage fluid dram, the drain in the top of level-one demister layer (1-3), the liquid return trough layer (1-4) Mouth is connected to by pipeline with the top of oxidizing tower (7).
7. the wet desulphurization device of semi-dry desulphurization ash resource utilization as described in claim 1, which is characterized in that described more Orifice layer (1-5) includes the porous plate that several layers are equipped with aperture (11), and the aperture of the aperture (11) is 10mm~20mm, described The gross area of aperture (11) is the 15%~40% of desulfurizing tower (1) area of section.
8. a kind of wet desulphurization method of semi-dry desulphurization ash resource utilization, which is characterized in that using such as claim 1~7 The device, and the following steps are included:
A, flue gas enters from the air inlet (1-1) of desulfurizing tower (1), inversely contacts and washes with the sprayed slurry of desulfurization spraying layer (1-2) It washs, completes primary wash desulfurization;
B, formation low-sulfur flue gas flows up after the flue gas of the preliminary desulfurization of completion passes upward through level-one demister layer (1-3) demisting, Sequentially pass through liquid return trough layer (1-4), porous plate layer (1-5), Desulphurization slurries spraying layer (1-6) and gypsum slurries spraying layer (1- 7) deep desulfuration is carried out,
Wherein semi-dry desulphurization ash, gypsum filtrate and process water are sent by transfer pipeline into Desulphurization slurrying tank (3), stirring configuration The semi-dry desulphurization ash slurries for being 5%~15% at Desulphurization mass concentration are simultaneously sent by desulfurized mortar liquid pump (4) to desulfurized mortar Liquid storage tank (5), the basic components such as CaO dissolve out to form high pH slurries in Desulphurization, then by Desulphurization slurries spray pump (6) send to Desulphurization slurries spraying layer (1-6) atomization inversely contacts washing, the CaO of dissolution with the low-sulfur flue gas for completing primary wash desulfurization Equal basic components generate CaSO in spray washing process3
C, the low pH Desulphurization slurries for completing spray washing desulfurization fall under gravity into porous plate layer (1-5), more with passing through Orifice plate aperture and upward flue gas form gas-liquid turbulence layer, the CaSO in Desulphurization slurries3It is oxidized and generates CaSO4Form gypsum Slurries eventually fall into liquid return trough layer (1-4) and are guided in oxidizing tower (7) by leakage fluid dram;
D, oxidation air is sent into oxidizing tower (7) by oxidation fan (8), to CaSO remaining in gypsum slurries3Carry out oxygen Change, the gas distribution mode of the oxidation fan (8) is pipe network gas distribution, and the air-spreading disk (7-1) in the oxidizing tower (7) is in broken oxygen Layering isolation is carried out to gypsum slurries while changing air bubble, the biggish gypsum particle of density sinks to air-spreading disk (7-1) below Oxidizing tower (7) bottom, by gypsum discharge pump (10) be discharged dehydration high purity gypsum;The lesser Desulphurization impurity of density, CaSO3Oxidizing tower (7) top for being suspended in air-spreading disk (7-1) or more is influenced by ascending air with the components such as CaO, and by calcium plaster Liquid spray pump (9), which is sent to gypsum slurries spraying layer (1-7), continues washing, oxidation, layering, and impurity is by oxidizing tower (7) sidewall upper Leakage fluid dram (7-2) outlet;
E, the clean flue gas after completing deep desulfuration is after second level demister layer (1-8) demisting by the gas outlet (1- of desulfurizing tower (1) 9) it is discharged, it is final to realize semi-dry desulphurization ash resource utilization.
9. the wet desulphurization method of semi-dry desulphurization ash resource utilization as claimed in claim 8, which is characterized in that the oxygen Change tower (7) interior slurries residence time is 15min~40min.
10. the wet desulphurization method of semi-dry desulphurization ash resource utilization as claimed in claim 8, which is characterized in that described Desulphurization slurries spraying layer (1-6) liquid-gas ratio be 1~3L/Nm3, spraying layer coverage rate is 200%~350%;The stone Cream slurries spraying layer (1-7) liquid-gas ratio is 2~5L/Nm3, spraying layer coverage rate is 150%~250%.
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CN112875740A (en) * 2020-12-21 2021-06-01 杭州蕴泽环境科技有限公司 System and method for preparing high-purity gypsum from semi-dry desulfurized fly ash
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