CN110170543A - A kind of titanium alloy seamless pipe short route processing method - Google Patents
A kind of titanium alloy seamless pipe short route processing method Download PDFInfo
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- CN110170543A CN110170543A CN201910426027.XA CN201910426027A CN110170543A CN 110170543 A CN110170543 A CN 110170543A CN 201910426027 A CN201910426027 A CN 201910426027A CN 110170543 A CN110170543 A CN 110170543A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
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Abstract
The invention discloses a kind of titanium alloy seamless pipe short route processing methods, belong to metallurgical technology field.Steps of the method are: increase titanium base heating furnace on traditional production line of seamless tubes, with annular-heating stove heating steel billet, titanium base heats the qualified titanium base of stove heating flaw detection.When the titanium tube of plan rolling is identical with steel pipe specification, titanium tube rolling can be directly switch into from steel pipe rolling.When switching, lubricated is done to guide plate of perforating machine, top and mandrel bar or top, the hollow billet after rolling subtracts sizing according to temperature drop selection after electric induction concurrent heating, or directly subtracts fixed diameter rolling, it is straight through temperature correction, cooling again, polish or be not in the mood for turning, high quality titanium alloy tube can be produced.This method can be used for processing the short route processing of high strength titanium alloy or pure titanium tube, and the performance for producing titanium tube is uniform, and surface quality is good, and dimensional accuracy is high, and production cost is low.
Description
Technical field
The invention belongs to metallurgical technology fields, are related to a kind of titanium alloy seamless pipe short route processing method.
Background technique
Titanium is a kind of important meals to grow up the 1950s, and density is small, specific strength height and good corrosion resistance,
In petroleum, metallurgy, military project and aerospace field using more and more extensive, the golden period of Ti industry development is being welcome, it is close several
Demand over year to titanium alloy pipe is more and more.With the fast development of Chinese national economy and science and technology, titanium alloy material
Material technology of preparing and product quality are increased substantially, but are asked in the production process of titanium tube there is also very much
Topic.
Titanium or titanium alloy pipe is broadly divided into welded pipe and seamless pipe two major classes at present:
1, welded pipe: being exactly the plate that titanium alloy blank is first rolled into required thickness, then cuts, polishes, pickling, uses
Crimping machine or hydraulic press are rolled into cylindrical shape, (such as patent publication us such as subsequent Plasma Welding, finishing, aligning
CN107413883 A).When welding to titanium ultra-thin tube, the two-sided argon gas of exchange heat pipe inside and outside wall is protected, and welding gun is close with workpiece
Fitting, carries out all-position welding (such as patent publication us CN103817415A) with tube sheet automatic welding machine.On the whole, it welds
Pipe precision is high, uniform wall thickness and is easy to control, and pipe surfaces externally and internally brightness is high, can arbitrary dimension, have on production titanium tube of thin wall
Very big advantage.But due to the presence of weld seam, causes welding titanium tube performance uneven, limit its use condition.
2, seamless pipe: the production of titanium alloy seamless pipe mainly has hot piercing-hot rolling/cold rolling, coring-forging, extruding-cold
The methods of roll, squeeze.
(1) hot piercing-hot rolling/cold rolling: this method is exactly that first titanium base is put into rotary heating furnace to heat, and then perforates, rolls
Pipe determines tube reducing and thermal straightening, and wherein tube rolling has hot rolling and cold rolling.One is disclosed in patent publication us CN106540985 A
The process of kind of intelligent temperature control hot rolling titanium alloy seamless pipe is heated up concurrent heating in real time using temperature control device, avoids temperature in course of hot rolling
Decline, influences titanium alloy tube quality.Before perforation pilot hole and chamfering (such as patent publication us can be processed at blank both ends
CN103146956 A and CN104588410 A), the processes such as hot piercing, hot rolling are then carried out again.Also there is technology after hot piercing
Titanium alloy tube is pushed, pickling, cold rolling process and is repeated to obtain titanium alloy seamless pipe (such as patent disclosure of required size
Document CN105618508 A).But in current hot rolling patent document, with the blank of annular stove heating because of surfaces externally and internally infiltration
The presence of gas-bearing formation causes inside and outside surface quality poor, and defect is more, and complex procedures, can not achieve short route production.Cold rolling titanium tube is only
It is limited to the lower middle minor caliber pipe of intensity, and vacuum annealing (such as CN106282867 A) must be carried out.
(2) coring-forging: such method is exactly that the method being machined into takes out solid bar from bar stock center, so
Finish forge annealing (such as patent document CN107649531 A) afterwards.Such method complex procedures, energy consumption is higher, stock utilization
It is low, it is not suitable for the higher titanium alloy bar stock of intensity.
(3) extruding-cold rolling: a kind of extruding-cold-rolling practice is introduced in 102626724 B of patent publication us CN, is exactly first
It squeezes titanium alloy bar stock to obtain pipe with extruder, carries out cold rolling after appropriate surface treatment, with after annealing, be repeated several times.This
Although the titanium alloy seamless pipe performance that method obtains is uniform, dimensional accuracy is high, and process flow is complicated, and the production cycle is long, right
Equipment requirement is higher, is not suitable for short route operation.
(4) extrusion: extrusion is exactly that the titanium alloy bar stock of heating is directly squeezed into pipe (such as patent disclosure with extruder
103316941 A of document CN).A kind of technique is described in patent document CN101972794 A, i.e., by titanium alloy ingot
Hollow ingot is formed after taking out an alloy spillikin from ingot center by wire cutting, by the hollow ingot by being squeezed into tubing, from ingot
The spillikin that subcenter takes out directly can forge or be rolled into again minor diameter alloy stud.The titanium alloy tube surface that extrusion obtains
Easily there are various defects, and is squeezed than the limitation with titanium plasticity.
Summary of the invention
It is an object of the invention to provide a kind of short route processing methods of titanium alloy seamless pipe, to make up in the prior art
The shortcomings that titanium alloy seamless pipe manufacturing process occurred is complicated, poor performance.
A kind of titanium alloy seamless pipe short route processing method, which is characterized in that specifically comprise the following steps:
Step (1) increases a set of titanium base heating furnace, the qualified titanium of heating flaw detection on traditional roll seamless steel tube production line
Alloy pipe stock；
Step (2) can be directly switch into titanium tube from steel pipe rolling and roll when the titanium tube of plan rolling is identical with steel pipe specification
System；When switching, Special lubricating processing will be done to the guide plate of punch, top and mandrel bar；
Hollow billet after the rolling of step (3) pipe mill is after electric induction heater concurrent heating, or directly carries out determining reducing and rolling；
For needing the titanium alloy of solution treatment, the hollow billet after pipe mill rolling is sent into rolling line reheating furnace after cooling
Solution treatment is carried out, then carries out determining reducing and rolling；
After step (4) determines tube reducing, directly and after cooling, the titanium alloy hot-rolled pipe of predetermined diameter is obtained by temperature correction；
After step (5) is cooling, pestal grinding is carried out in pipe inner and outer surfaces or is not in the mood for turning, so that it may obtain finished product titanium alloy
Seamless pipe.
Further, step (2) needs the guide plate to punch, top and tube rolling machine core before switching to titanium tube rolling
Stick does Special lubricating processing.
Further, a time cold-rolling deformation and vacuum annealing may be selected to the hot rolling titanium alloy seamless pipe of glossy surface.
The beneficial effects of the present invention are:
1) present invention is a kind of titanium alloy seamless pipe short route processing method, and simple production process is suitable for short route
Produce in enormous quantities.Increase titanium base heating furnace, on traditional seamless steel tube production chain in order to which same set of production can be used in the two
Line, serious forgiveness is high, improves utilization rate of equipment and installations.
2) titanium base special heating furnace is used, the suction hydrogen in titanium base heating process can be reduced.
3) to the guide plate of punch and top coating lubricant layer, keep perforation procedure more smooth, reduction tube wall as far as possible lacks
Tangential shear stress in sunken and pipe deformation process, avoids cross-forge effect, obtains the hollow forging of uniform quality.To hollow billet in finish rolling
Inner wall lubrication, the coefficient of friction being effectively reduced between roll and titanium tube reduce roll-force, avoid rubbing between roll and titanium tube
It wipes and titanium tube is made to be rolled into impurity, effectively improve rolled piece surface quality and interior tissue performance.
4) subsequent surface treatment changes titanium alloy seamless pipe fatigue resistance, mechanical performance and surface stress
It is kind.
Detailed description of the invention
Fig. 1 is process flow chart of the invention,
1- feeding skid；2- rotary heating furnace；3- discharging rack；4- titanium base heating furnace；5- punch；6- hollow forging moving machine
Structure；7- pipe mill；Cold bed among 8-；9- reheating furnace；10- induction heater；11- reducing-sizing mill.
Specific embodiment
Further description of the technical solution of the present invention with reference to the accompanying drawings and detailed description.
Embodiment 1
A kind of titanium alloy seamless tubular goods, material selection TC4 titanium alloy, tubing alloy is by weight percentage are as follows: Al 5.5%,
V 3.7%, Fe≤0.30%, C≤0.10%, N≤0.05%, O≤0.20%, H≤0.015%, surplus are titanium；Finished product is Φ
The high-quality TC4 titanium alloy seamless pipe of 160 × 8mm.
A kind of titanium alloy seamless pipe short route processing method, step include:
Traditional seamless steel tube production chain should be improved first, increase titanium base electric furnace.The qualified titanium alloy of selection flaw detection
Bar stock, processes internal point, and the preparations such as coating antioxidant coating are sent into titanium base special heating furnace, are heated to temperature after drying
It is 960-1100 DEG C, discharge perforation after heat preservation about 30 minutes.
Pipe production line is directly switch into titanium tube rolling, when switching, guide plate and top coating lubrication to punch are applied
Layer, obtains high temperature hollow billet after perforation.After tandem rolling core rod switches lubrication parameter, pipe mill and high temperature hollow billet is rolled, is rolled
After obtain hollow forging having a size of 172 × 8.8mm of Φ, drop temperature is 850-950 DEG C.
Waste effective induction heater concurrent heating, then carry out 5 passages determines tube reducing processing, requires outer diameter increase and decrease small after sizing
In 15mm, wall thickness increase and decrease is less than 1.2mm, reaches the titanium tube of required size.Next step is titanium tube with seven roller straighteners in 450-650
It is straight that temperature correction is carried out within the scope of DEG C, reduces the curvature of titanium alloy tube.
After titanium tube is cooling, pestal grinding is carried out in pipe inner and outer surfaces or is not in the mood for turning, removes surface oxide layer and suction
Gas-bearing formation, so that it may obtain finished product titanium alloy seamless pipe.The mechanical property of this titanium alloy seamless pipe are as follows: yield strength Rel=860MPa,
Tensile strength Rm=980MPa, elongation=15%, 55mm × 10mm × 5mm half-size scale notch shock sampling test, Zong Xiangchong
Hit function AKV2=26J, side knock function AKV2=20J.
Its process is simple, and performance is uniform, and surface quality is good.
Embodiment 2
A kind of titanium alloy seamless tubular goods, material selection TA1 titanium alloy, tubing alloy is by weight percentage are as follows: and Fe≤
0.06%, C≤0.04%, N≤0.05%, O≤0.06%, H≤0.015%, surplus are titanium；Finished product is 180 × 15mm's of Φ
High-quality TA1 titanium alloy seamless pipe.
A kind of titanium alloy seamless pipe short route processing method, step include:
As keeping up with example, selection increases traditional seamless steel tube production chain of titanium base heating furnace.Then selection flaw detection is qualified
Titanium alloy bar stock, process internal point, the coating preparations such as antioxidant coating are sent into titanium base special heating furnace, are added after drying
Heat to temperature is 890-990 DEG C, heat preservation about discharging perforation after forty minutes.
Pipe production line is directly switch into titanium tube rolling, when switching, guide plate and top coating lubrication to punch are applied
Layer, obtains high temperature hollow billet after perforation.Lubricant agent special is sprayed to the top of three-roll cross rolling mill, then with three-roll cross rolling mill to tubing
Secondary finish rolling is carried out, hollow forging is obtained after finish rolling having a size of 193 × 15.9mm of Φ, drop temperature is 700-800 DEG C.
Hollow forging is sent into induction heater and mends temperature, then carry out 5 passages determines tube reducing processing, reaches required size after sizing
182 × 15.9mm of titanium tube Φ.Titanium tube is carried out in next step temperature correction straight with seven roller straighteners within the scope of 300-500 DEG C, reduced
Titanium pipe bending.
After titanium tube is cooling, pestal grinding is carried out in pipe inner and outer surfaces or is not in the mood for turning, removes surface oxide layer and suction
Gas-bearing formation, so that it may obtain finished product titanium alloy seamless pipe.The mechanical property for the TA1 titanium alloy seamless pipe that the method obtains are as follows: surrender is strong
Spend Rel >=235MPa, tensile strength Rm >=320MPa, elongation >=45%, 55mm × 10mm × 10mm size V notch shock
Sampling test, impact of collision function AKV2 >=135J, side knock function AKV2=100J；Tissue is isometric α crystal grain, average crystal grain ruler
Very little 80-120 μm.
Claims (3)
1. a kind of titanium alloy seamless pipe short route processing method, which is characterized in that specifically comprise the following steps:
Step (1) increases a set of titanium base heating furnace, the qualified titanium alloy of heating flaw detection on traditional roll seamless steel tube production line
Pipe；
Step (2) can be directly switch into titanium tube rolling when the titanium tube of plan rolling is identical with steel pipe specification, from steel pipe rolling；It cuts
When changing, Special lubricating processing will be done to the guide plate of punch, top and mandrel bar；
Hollow billet after the rolling of step (3) pipe mill is after electric induction heater concurrent heating, or directly carries out determining reducing and rolling；
For needing the titanium alloy of solution treatment, the hollow billet after pipe mill rolling after cooling, is sent into rolling line reheating furnace and is carried out
Solution treatment, then carry out determining reducing and rolling；
After step (4) determines tube reducing, directly and after cooling, the titanium alloy hot-rolled pipe of predetermined diameter is obtained by temperature correction；
After step (5) is cooling, pestal grinding is carried out in pipe inner and outer surfaces or is not in the mood for turning, so that it may it is seamless to obtain finished product titanium alloy
Pipe.
2. titanium alloy seamless pipe short route processing method according to claim 1, it is characterised in that: step (2) is switching
To titanium tube rolling, the guide plate to punch, top and mandrel bar is needed to do Special lubricating processing.
3. titanium alloy seamless pipe short route processing method according to claim 1, it is characterised in that: to high surface requirements titanium
Alloy seamless pipe is processed using polishing or not being in the mood for turning surfaces externally and internally, or selection a time cold-rolling deformation and vacuum annealing, so that it may
Obtain glossy surface titanium alloy seamless pipe.
Priority Applications (1)
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| CN201910426027.XA CN110170543A (en) | 2019-05-21 | 2019-05-21 | A kind of titanium alloy seamless pipe short route processing method |
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| CN201910426027.XA CN110170543A (en) | 2019-05-21 | 2019-05-21 | A kind of titanium alloy seamless pipe short route processing method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110711775A (en) * | 2019-10-26 | 2020-01-21 | 鑫鹏源智能装备集团有限公司 | Titanium alloy pipe manufacturing and forming method |
| CN111687237A (en) * | 2020-06-18 | 2020-09-22 | 成都先进金属材料产业技术研究院有限公司 | Cold rolling method of thick-wall capillary titanium alloy seamless pipe |
| CN112718909A (en) * | 2020-11-23 | 2021-04-30 | 昆明理工大学 | Short-process preparation method of Ti-Al-Nb-Zr-Mo alloy seamless tube |
| CN112974535A (en) * | 2021-02-04 | 2021-06-18 | 大冶特殊钢有限公司 | Manufacturing method of seamless steel tube for cast tube die |
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|---|---|---|---|---|
| JPH0970604A (en) * | 1995-07-05 | 1997-03-18 | Nippon Steel Corp | Manufacture of titanium-based seamless pipe excellent in prevention of occurrence of rolling flaw |
| CN104831120A (en) * | 2015-04-17 | 2015-08-12 | 河北恒祥钛合金制品有限公司 | Titanium alloy seamless tube and manufacturing method thereof |
| CN105921544A (en) * | 2016-05-19 | 2016-09-07 | 鑫鹏源智能装备集团有限公司 | Hot-processing production system for titanium and titanium alloy seamless tube, product prepared on basis of system and manufacture method for product |
| CN207770461U (en) * | 2018-01-26 | 2018-08-28 | 张国庆 | A kind of titanium alloy hot seamless tube production system |
| CN109622659A (en) * | 2018-12-17 | 2019-04-16 | 安徽宝泰特种材料有限公司 | A kind of manufacturing method of heavy caliber TC4 titanium alloy thick-wall seamless material |
-
2019
- 2019-05-21 CN CN201910426027.XA patent/CN110170543A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0970604A (en) * | 1995-07-05 | 1997-03-18 | Nippon Steel Corp | Manufacture of titanium-based seamless pipe excellent in prevention of occurrence of rolling flaw |
| CN104831120A (en) * | 2015-04-17 | 2015-08-12 | 河北恒祥钛合金制品有限公司 | Titanium alloy seamless tube and manufacturing method thereof |
| CN105921544A (en) * | 2016-05-19 | 2016-09-07 | 鑫鹏源智能装备集团有限公司 | Hot-processing production system for titanium and titanium alloy seamless tube, product prepared on basis of system and manufacture method for product |
| CN207770461U (en) * | 2018-01-26 | 2018-08-28 | 张国庆 | A kind of titanium alloy hot seamless tube production system |
| CN109622659A (en) * | 2018-12-17 | 2019-04-16 | 安徽宝泰特种材料有限公司 | A kind of manufacturing method of heavy caliber TC4 titanium alloy thick-wall seamless material |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110711775A (en) * | 2019-10-26 | 2020-01-21 | 鑫鹏源智能装备集团有限公司 | Titanium alloy pipe manufacturing and forming method |
| CN111687237A (en) * | 2020-06-18 | 2020-09-22 | 成都先进金属材料产业技术研究院有限公司 | Cold rolling method of thick-wall capillary titanium alloy seamless pipe |
| CN112718909A (en) * | 2020-11-23 | 2021-04-30 | 昆明理工大学 | Short-process preparation method of Ti-Al-Nb-Zr-Mo alloy seamless tube |
| CN112718909B (en) * | 2020-11-23 | 2023-09-15 | 昆明理工大学 | Short-flow preparation method of Ti-Al-Nb-Zr-Mo alloy seamless pipe |
| CN112974535A (en) * | 2021-02-04 | 2021-06-18 | 大冶特殊钢有限公司 | Manufacturing method of seamless steel tube for cast tube die |
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Application publication date: 20190827 |