CN110161047A - A kind of road and bridge Crack Detection and repair integrated robot - Google Patents

A kind of road and bridge Crack Detection and repair integrated robot Download PDF

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Publication number
CN110161047A
CN110161047A CN201910517472.7A CN201910517472A CN110161047A CN 110161047 A CN110161047 A CN 110161047A CN 201910517472 A CN201910517472 A CN 201910517472A CN 110161047 A CN110161047 A CN 110161047A
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China
Prior art keywords
crack
module
road
repair
bridge
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Pending
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CN201910517472.7A
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Chinese (zh)
Inventor
朱贵杰
范衠
陈文钊
游煜根
李冲
邱本章
符润展
侯有钊
梁威翔
辛佳铭
邓富荣
陈京鸣
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Shantou University
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Shantou University
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Priority to CN201910517472.7A priority Critical patent/CN110161047A/en
Publication of CN110161047A publication Critical patent/CN110161047A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/0019End effectors other than grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J19/00Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
    • B25J19/02Sensing devices
    • B25J19/021Optical sensing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J19/00Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
    • B25J19/02Sensing devices
    • B25J19/04Viewing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J5/00Manipulators mounted on wheels or on carriages
    • B25J5/007Manipulators mounted on wheels or on carriages mounted on wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1679Programme controls characterised by the tasks executed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1679Programme controls characterised by the tasks executed
    • B25J9/1689Teleoperation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1694Programme controls characterised by use of sensors other than normal servo-feedback from position, speed or acceleration sensors, perception control, multi-sensor controlled systems, sensor fusion
    • B25J9/1697Vision controlled systems
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D22/00Methods or apparatus for repairing or strengthening existing bridges ; Methods or apparatus for dismantling bridges
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D1/00Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots
    • G05D1/02Control of position or course in two dimensions
    • G05D1/021Control of position or course in two dimensions specially adapted to land vehicles
    • G05D1/0212Control of position or course in two dimensions specially adapted to land vehicles with means for defining a desired trajectory
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D1/00Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots
    • G05D1/02Control of position or course in two dimensions
    • G05D1/021Control of position or course in two dimensions specially adapted to land vehicles
    • G05D1/0231Control of position or course in two dimensions specially adapted to land vehicles using optical position detecting means
    • G05D1/0246Control of position or course in two dimensions specially adapted to land vehicles using optical position detecting means using a video camera in combination with image processing means
    • G05D1/0248Control of position or course in two dimensions specially adapted to land vehicles using optical position detecting means using a video camera in combination with image processing means in combination with a laser
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D1/00Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots
    • G05D1/02Control of position or course in two dimensions
    • G05D1/021Control of position or course in two dimensions specially adapted to land vehicles
    • G05D1/0257Control of position or course in two dimensions specially adapted to land vehicles using a radar
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D3/00Control of position or direction
    • G05D3/12Control of position or direction using feedback
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8887Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Remote Sensing (AREA)
  • Automation & Control Theory (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Optics & Photonics (AREA)
  • Signal Processing (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Health & Medical Sciences (AREA)
  • Multimedia (AREA)
  • Electromagnetism (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)
  • Manipulator (AREA)

Abstract

The present invention discloses a kind of road and bridge crack and detects automatically and repair integrated robot, for automatic detection and repairs uneven road surface and deck crack.Wherein robot carrying image acquisition module carries out Crack Detection, and carries a dedicated crack in robot end and repair end effector, can repair to uneven road and bridge crack.The present invention replaces conventional artificial detection by the means of automation and repairs operation, improve remediation efficiency, reduce the security risk of operator, with independent navigation, automatic obstacle avoiding, autonomous detection crack and the function of repairing crack, carrying image acquisition module carries out Crack Detection, and distance measuring sensor module is carried on repairing end effector, ranging is carried out to uneven crack, it can adapt to the reparation in uneven road and bridge crack, and the observation of repairing effect and end reparation liquid ejection situation is carried out using image capture module, it repairs actuator and guarantees to obtain preferable repairing effect in the control of the case where by observing end.

Description

A kind of road and bridge Crack Detection and repair integrated robot
Technical field
The present invention relates to robot and its technical applications, more particularly, to a kind of road and bridge Crack Detection and repair Integrated robot.
Background technique
Crack Detection and reparation refer to crack number and size to the infrastructure such as bridge, road, building surface The method for being detected, while carrying out crack sealing using repair liquid is repaired.Currently, the frequency of the engineering accident as caused by crack Hair, such as bridge snaps, house collapse, road collapsion, all causes serious casualties and property losses, therefore to this The surface of a little infrastructure carries out real-time Crack Detection and reparation, to assuring the safety for life and property of the people and improve engineering structure Efficiency of operation is extremely important.
Road and bridge Crack Detection is a very important task for road and bridge safeguard.Currently, on traditional approach, it is main If carrying out Crack Detection by testing staff's human eye.And manual detection mode has the disadvantage in that (1) due to the subjectivity of people And sentence with experience, it is easy to appear artificial erroneous judgement;(2) since the limitation of human vision causes detection accuracy not high;(3) no It can ensure that the entire road surface of covering and bridge floor.In addition, although this detection mode can be used, this be also only for road surface, Bridge floor be not it is very severe in the case where it is just feasible, while during traffic circulation, carrying out vision road and bridge Crack Detection is one The work of danger close.
Being sealed reparation to road and bridge crack is the most commonly used one of the method for road and bridge preventative maintenance.Because effectively splitting Seam sealing can help prevent water and other waste permeation pavements, to guarantee the integrality of road and bridge structure, extension carries out weight The time repaired greatly.Operator is exposed in dangerous environment by traditional crack sealing operation, for example, atrocious weather and In the vehicle driven over the speed limit.In addition, the seal operation of worker is also time-consuming inefficient.
With the continuous development of industrial automation, more and more industries use robot all to replace manually being engaged in Time-consuming, cumbersome, dangerous work.With the development of science and technology, occurring some road surface repairing devices successively, but these equipment are general The degree of automation is lower or volume is larger, is not suitable for modern accurately road surface and repairs demand.Robotics development in recent years Rapidly, but the robot repaired of fracture is actually rare, especially can the robot repaired of full-automatic fracture It is more rare.
Certainly, crack is repaired, is also required to even manually carrying out crack and repairing by some tools, such as crack sealing Glue-injection machine, crack sprayer etc. carry out crack filling sealing to road, bridge surface.For crack repair robot, for splitting The executor tail end that seam is repaired is indispensable important component.Common crack on road is rugged mostly, therefore It develops a dedicated robot arm end effector for being suitable for uneven road surface or bridge surface crack reparation and automation is split Seam detection with repair integrated robot system, industry and monitoring structural health conditions and maintenance area are repaired to deck crack Development has great impetus.
Summary of the invention
The present invention provides a kind of road and bridge Crack Detection and repairs integrated robot, can be used for uneven crack on road, bridge The autonomous detection of facial cleft seam, and carried out simultaneously from major fracture reparation.
In order to solve the above technical problems, technical scheme is as follows:
A kind of road and bridge Crack Detection and integrated robot is repaired, including robot body, control module, the first image are adopted Collect module, the second image capture module, power supply module, gas supply module and repair materials storage tank, wherein robot body includes intelligence End effector is repaired in energy mobile platform, mechanical arm and crack, and mechanical arm is mounted on intelligent family moving platform side, the control mould Block is installed on the intelligent family moving platform of robot body;The first image acquisition module be set on intelligent family moving platform and It is in the same side with mechanical arm installation site, second image capture module is set to crack and repairs on end effector;Institute It states control module and the first image capture module, the second image capture module, gas supply module, intelligent family moving platform, mechanical arm, split Seam repairs end effector and power supply module electrical connection;Power supply module is electrically connected with gas supply module, and power supply module passes through control Module is the first image capture module, the second image capture module and robot body power supply;Control module and gas supply module phase Connection, gas supply module are connected with repair materials storage tank, and repair materials storage tank repairs end with the crack for being set to mechanical arm tail end Actuator is connected;The crack repair end effector can adjust automatically its at a distance from road and bridge crack.
In repair process, gas supply module is controlled by control module, it will under the action of supplying the air pressure that module provides Repair materials in repair materials storage tank are transmitted to crack and repair end effector, and repair end by mechanical arm and crack and hold The road and bridge crack that the first image capture module identifies is repaired in the cooperation of row device.
It preferably, further include four motorized wheels walking mechanism, the four motorized wheels walking mechanism includes pacifying respectively It is described loaded on four damping devices on four angles of intelligent family moving platform and corresponding four driving wheels being connected with damping device The connected upper end of four damping devices respectively includes a steering motor, and the steering motor is for controlling four driving wheels Divertical motion.
Preferably, the intelligent family moving platform is equipped with a moisture-proof cabinet, for placing power supply module, supplying module and repairing Multiple material storage tank and tracheae or circuit line for connecting each module.
Preferably, it is equipped with protection cap outside the steering motor, to prevent driving motor by external world's collision and misty rain day The safety of outside work.
It preferably, further include two laser radars being installed on intelligent family moving platform.
Preferably, the first image acquisition module is stereoscopic camera, and the stereoscopic camera can not only capture crack RGB image and depth information, and intelligent family moving platform ambient condition information can be acquired, in conjunction with being installed on intelligent family moving platform Two laser radars realize self-navigation, automatic obstacle avoidance functions.
It preferably, further include remote control terminal, the remote control terminal passes through wireless communication mode and control module Mutual trust is carried out, which has display function, can show the first image capture module and the second image capture module Acquired image information.Such as tablet computer, laptop and other intelligent terminals with screen display function.This is long-range Controlling terminal can receive the first image capture module and the second Image Acquisition mould through communication by control module The image information of block, and pass through the movement of control module control robot body.
Preferably, second image capture module is camera module, for observing road and bridge crack repairing effect and splitting Repair materials ejection situation is stitched, and remote control terminal is fed back to by control module, convenient for operator according to the second image Acquisition module publication is corresponding to control to adjust instruction, the camera module pixel being ok more than or equal to 8,000,000.
Preferably, the mechanical arm is sixdegree-of-freedom simulation, and load is big, and movement is flexible, easy to operate, six freedom The work for allowing the robot system to be applicable in multi-angle is spent, such as road and bridge face, the side guardrail of bridge etc..
Preferably, the gas supply module be air pump or air compressor, provide gas source for whole system, repair materials from End effector is repaired by pneumatic conveying to crack in repair materials storage tank, and under the influence of air pressure squeezes out repair materials Carry out crack reparation.
Preferably, repair materials are stored in the repair materials storage tank, the repair materials are the reparation liquid of liquid, packet Include distress in concrete closing glue, epoxy resin grouting material, repairing concrete crack agent.
Preferably, it includes linear movement module that end effector is repaired in the crack, and range finder module, injection mold is repaired in crack Block, linear motion module include bracket, driving motor, and shaft coupling, screw rod and moving slide block, the driving motor is set on the branch The top of frame, and be connected by shaft coupling with screw rod, for controlling the rotation of screw rod;The screw rod is set to bracket upper and lower ends, uses It is moved up and down in drive moving slide block;Second image capture module and range finder module are mounted on the crack and repair injection mold On block, and the two sides that injection module is repaired in crack are symmetrically set in, second image capture module repairs effect for observing crack The injection state of fruit and repair materials;The range finder module be used to measure crack repair between injection module and road and bridge crack away from From;The crack Material injection module is installed on moving slide block by a cutting ferrule, can be moved up and down with moving slide block;It is described to split Seam repairs end effector and is connected by a link block being installed on bracket with mechanical arm.Range finder module is a ultrasonic distance measurement Sensor, or infrared distance measuring sensor.
Compared with prior art, the beneficial effect of technical solution of the present invention is:
1, the present invention replaces traditional artificial operation with the operation mode automated, high-efficient.
2, the present invention can realize independent navigation and avoidance using laser radar and stereoscopic camera, install on intelligent family moving platform There is multi-degree-of-freemechanical mechanical arm, dedicated crack is installed on mechanical arm and repairs end effector, and the side remotely monitored can be passed through Formula is controlled, can contexture by self repair area, realize detection and repair integration operation;
3, Crack Detection all standing may be implemented in Crack Detection proposed by the present invention and restorative procedure, and crack area is repaired complete Covering, and confirmed using the second image capture module to situation is repaired, the accuracy of reparation is improved, and ensure that good Repairing effect;
4, intelligent family moving platform uses four motorized wheels structure in the present invention, all-around mobile may be implemented, and have Certain obstacle detouring and cushioning ability more can flexibly realize the track route of robot body, and then efficiently complete to split Seam repairs operation;
5, crack repairs end effector and is equipped with range finder module in the present invention, it is ensured that when crack is repaired, repairs Material injection module injection height changes, the injection of repair materials injection module with height fracture height variations different on road and bridge Repair materials are consistent state, so that the robot system be made to adapt to the reparation of uneven road deck crack, ensure that simultaneously Good repairing effect.The present invention realizes Crack Detection by the first image capture module, repairs end in conjunction with dedicated crack Actuator is to realize Crack Detection and repair integration.
Detailed description of the invention
Fig. 1 is road and bridge Crack Detection of the invention and repairs integrated robot module connection diagram;
Fig. 2 is road and bridge Crack Detection of the invention and repairs integrated robot structural schematic diagram;
Fig. 3 is that end effector structures schematic diagram is repaired in crack of the invention;
1 is robot body, and 1.1 be intelligent family moving platform, and 1.2 be mechanical arm, and 1.3 repair end effector for crack, It 1.3.1 is bracket, 1.3.2 is screw rod, and 1.3.3 is link block, and 1.3.4 is driving motor, and 1.3.5 is shaft coupling, and 1.3.6 is to survey Away from module, 1.3.7 is moving slide block, and 1.3.8 is that injection module is repaired in crack, and 2 be control module, and 3 be power supply module, and 4 be confession Gas module, 5 be repair materials storage tank, and 6 be the first image capture module, and 7 be the second image capture module, and 8 is whole for long-range control End, 9 be driving wheel, and 10 be damping device, and 11 be steering motor, and 12 be laser radar, and 13 be cabinet.
Specific embodiment
The attached figures are only used for illustrative purposes and cannot be understood as limitating the patent;
In order to better illustrate this embodiment, the certain components of attached drawing have omission, zoom in or out, and do not represent actual product Size;
To those skilled in the art, it is to be understood that certain known features and its explanation, which may be omitted, in attached drawing 's.
The following further describes the technical solution of the present invention with reference to the accompanying drawings and examples.
Embodiment 1
A kind of road and bridge Crack Detection and integrated robot is repaired, as depicted in figs. 1 and 2, including robot body 1, control Molding block 2, the first image capture module 6, the second image capture module 7, power supply module 3, gas supply module 4 and repair materials storage tank 5, wherein robot body 1 includes that end effector 1.3, mechanical arm are repaired in intelligent family moving platform 1.1, mechanical arm 1.2 and crack 1.2 are mounted on 1.1 side of intelligent family moving platform, and the control module 2 is installed on the intelligent family moving platform 1.1 of robot body 1 On;The first image acquisition module 6 is set on intelligent family moving platform 1.1 and is in same with 1.2 installation site of mechanical arm Side, second image capture module 7 are set to crack and repair on end effector 1.3;The control module 2 and the first image End is repaired in acquisition module 6, the second image capture module 7, gas supply module 4, intelligent family moving platform 1.1, mechanical arm 1.2, crack Actuator 1.3 and power supply module 3 are electrically connected;Power supply module 3 is electrically connected with gas supply module 4, and power supply module 3 passes through control module 2 be the first image capture module 6, the second image capture module 7 and robot body 1 are powered;Control module 2 and gas supply module 4 It is connected, gas supply module 4 is connected with repair materials storage tank 5, repair materials storage tank 5 and the crack for being set to 1.2 end of mechanical arm End effector 1.3 is repaired to be connected;The crack repair end effector 1.3 can adjust automatically its at a distance from road and bridge crack.
In repair process, gas supply module 4 is controlled by control module 2, under the action of supplying the air pressure that module 4 provides Repair materials in repair materials storage tank 5 are transmitted to crack and repair end effector 1.3, and pass through mechanical arm 1.2 and crack Repairing end effector 1.3 cooperates the road and bridge crack identified to the first image capture module 6 to repair.
It further include four motorized wheels walking mechanism, the four motorized wheels walking mechanism includes being respectively arranged in intelligence Four damping devices 10 and corresponding four driving wheel 9 connected with damping device 10 on 1.1 4 angles of mobile platform, it is described The connected upper end of four damping devices 10 respectively includes a steering motor 11, and the steering motor 11 is for controlling four drives The divertical motion of driving wheel 9.
The intelligent family moving platform 1.1 is equipped with a moisture-proof cabinet 13, for placing power supply module 3, supplying module 4 and repairing Multiple material storage tank 5 and tracheae or circuit line for connecting each module.
It is equipped with protection cap outside the steering motor 11, to prevent driving motor 1.3.4 by external world's collision and misty rain day The safety of outside work.
It further include two laser radars 12 being installed on intelligent family moving platform 1.1.
The first image acquisition module 6 is stereoscopic camera, and the stereoscopic camera can not only capture the RGB image in crack And depth information, and 1.1 ambient condition information of intelligent family moving platform can be acquired, in conjunction with being installed on intelligent family moving platform 1.1 Two laser radars 12 realize self-navigation, automatic obstacle avoidance functions.
It further include remote control terminal 8, the remote control terminal 8 is carried out by wireless communication mode and control module 2 Mutual trust, the remote control terminal 8 have display function, can show that the first image capture module 6 and the second image capture module 7 are adopted The image information collected.Such as tablet computer, laptop and other intelligent terminals with screen display function.This is remotely controlled Terminal 8 processed can receive the first image capture module 6 and the second Image Acquisition mould through communication by control module 2 The image information of block 7, and pass through the movement of the control robot body 1 of control module 2.
Second image capture module 7 is camera module, is repaired for observing road and bridge crack repairing effect and crack Material injection situation, and remote control terminal 8 is fed back to by control module 2, convenient for operator according to the second Image Acquisition Module 7 is issued corresponding control to adjust and is instructed.The camera module pixel is more than or equal to 8,000,000, selects RER- USB8MP02G。
The mechanical arm 1.2 is sixdegree-of-freedom simulation 1.2, and load is big, and movement is flexible, easy to operate, six freedom The work for allowing the robot system to be applicable in multi-angle is spent, such as road and bridge face, the side guardrail of bridge etc..
The gas supply module 4 is air pump, provides gas source for whole system, and repair materials are led to from repair materials storage tank 5 It crosses pneumatic conveying and repairs end effector 1.3 to crack, and repair materials are squeezed out carry out crack reparation under the influence of air pressure.
Repair materials are stored in the repair materials storage tank 5, the repair materials are the reparation liquid of liquid, including coagulation Native crack closure glue, epoxy resin grouting material, repairing concrete crack agent.
Such as Fig. 3, including linear movement module of end effector 1.3 is repaired in the crack, and range finder module 1.3.6, crack is repaired Multiple injection module 1.3.8, linear motion module includes bracket 1.3.1, driving motor 1.3.4, shaft coupling 1.3.5, screw rod 1.3.2 with moving slide block 1.3.7, driving motor 1.3.4 be set to bracket 1.3.1 top, and by shaft coupling 1.3.5 with Screw rod 1.3.2 is connected, for controlling the rotation of screw rod 1.3.2;Screw rod 1.3.2 is set to bracket 1.3.1 upper and lower ends, is used for band Dynamic moving slide block 1.3.7 is moved up and down;Second image capture module 7 and range finder module 1.3.6 are mounted on the crack and repair On multiple injection module 1.3.8, and it is symmetrically set in the two sides that injection module 1.3.8 is repaired in crack, second image capture module 7 For observing the injection state of crack repairing effect and repair materials;The range finder module 1.3.6 repairs note for measuring crack Penetrate the distance between module 1.3.8 and road and bridge crack;The crack Material injection module is installed on moving slide block by a cutting ferrule 1.3.7 it on, can move up and down with moving slide block 1.3.7;It repairs end effector 1.3 and is installed on bracket by one in the crack 1.3.1 the link block 1.3.3 on is connected with mechanical arm 1.2.Range finder module 1.3.6 is a ultrasonic distance-measuring sensor.
In the specific implementation process, the present embodiment using four motorized wheels mode may be implemented straight trip, be easy angle it is oblique Row, row such as rotate in place at the omnibearing movables.The walking structure is arranged using modular mode, and in maintenance and replaces wheel, It is at low cost and larger weight can be carried.Shock-absorbing spring in the damping device 10 of setting has good damping capaicty, makes intelligence Energy mobile platform 1.1 is more stable in motion process.The intelligent family moving platform 1.1 is within a certain period of time without response (in this implementation Example in be 3 minutes) be not received by any instruction in the case where, braking state can be locked into certainly, four driving wheels 9 are presented respectively 45 °, 135 °, 225 ° and 315 °, to guarantee the safety of operation.
Robot carries out independent navigation scanning, the first Image Acquisition according to complete coverage path planning to a certain road and bridge face region Module 6 obtains area map, and crack image is obtained after image procossing, and crack image is converted to the world by coordinate conversion and is sat Global crack image under mark system;The coordinate that end effector is repaired by robot is converted under world coordinate system by coordinate Coordinate.Crack is repaired end and is repaired according to global crack image, specifically: robot briefly returns to initial before Crack Detection Position, control critical eigenvalue repair end effector 1.3 close to road and bridge surface to be repaired, crack are made to repair end effector 1.3 most Lower end injection port is maintained at certain altitude h (such as 1cm) from surface, then carries out segmentation reparation, i.e., stops in intelligent family moving platform 1.1 When only, repairs in 1.3 working range of end effector and repaired in crack, in repair process, end effector is according to crack Direction of growth movement repaired, and in repair process, range finder module 1.3.6 real-time detection crack and end effector it Between distance, guarantee crack repair height h it is constant in the case where, crack repair end effector 1.3 according to range finder module 1.3.6 The range information of acquisition is adjusted, and guarantees good repairing effect, until this section of crack is repaired and finished.Intelligent family moving platform 1.1 move one section (repair the maximum of end effector 1.3 and repair distance in crack) according to crack growth direction, then repeat previous The step of section crack is repaired, finishes until the crack of whole region is repaired.In the whole process, the second image capture module 7 The repair materials injection state of end effector 1.3 is repaired for observing crack repairing effect and crack, convenient for arriving according to the observation Image information to end effector and gas supply module 4 parameter be adjusted, to guarantee good repairing effect.
Embodiment 2
The present embodiment provides a kind of road and bridge Crack Detection and integrated robot is repaired, by the gas supply module 4 in embodiment 1 It is changed to air compressor, range finder module 1.3.6 is infrared distance measuring sensor.
The same or similar label correspond to the same or similar components;
The terms describing the positional relationship in the drawings are only for illustration, should not be understood as the limitation to this patent;
Obviously, the above embodiment of the present invention be only to clearly illustrate example of the present invention, and not be pair The restriction of embodiments of the present invention.For those of ordinary skill in the art, may be used also on the basis of the above description To make other variations or changes in different ways.There is no necessity and possibility to exhaust all the enbodiments.It is all this Made any modifications, equivalent replacements, and improvements etc., should be included in the claims in the present invention within the spirit and principle of invention Protection scope within.

Claims (10)

1. a kind of road and bridge Crack Detection and repair integrated robot, which is characterized in that including robot body, control module, First image capture module, power supply module, supplies module and repair materials storage tank at the second image capture module, wherein robot Ontology includes that end effector is repaired in intelligent family moving platform, mechanical arm and crack, and mechanical arm is mounted on intelligent family moving platform side, The control module is installed on the intelligent family moving platform of robot body;The first image acquisition module is set to intelligent sliding It is in the same side on moving platform and with mechanical arm installation site, second image capture module is set to crack reparation end and holds On row device;The control module and the first image capture module, the second image capture module, gas supply module, intelligent family moving platform, Mechanical arm, crack repair end effector and power supply module electrical connection;Power supply module is electrically connected with gas supply module, power supply module It is the first image capture module, the second image capture module and robot body power supply by control module;Control module and confession Gas module is connected, and gas supply module is connected with repair materials storage tank, repair materials storage tank and the crack for being set to mechanical arm tail end End effector is repaired to be connected;The crack repair end effector can adjust automatically its at a distance from road and bridge crack.
2. road and bridge Crack Detection according to claim 1 and reparation integrated robot, which is characterized in that further include four-wheel Independent driving walking mechanism, the four motorized wheels walking mechanism includes being respectively arranged on four angles of intelligent family moving platform Four damping devices and corresponding four driving wheels being connected with damping device, the connected upper end of four damping devices are respectively wrapped A steering motor is included, the steering motor is used to control the divertical motion of four driving wheels.
3. road and bridge Crack Detection according to claim 2 and reparation integrated robot, which is characterized in that the steering electricity Protection cap is equipped with outside machine.
4. road and bridge Crack Detection according to claim 1 and reparation integrated robot, which is characterized in that further include installation In two laser radars on intelligent family moving platform and the first image acquisition module is stereoscopic camera.
5. described in any item road and bridge Crack Detections and reparation integrated robot according to claim 1, which is characterized in that also wrap Remote control terminal is included, the remote control terminal carries out mutual trust by wireless communication mode and control module.
6. road and bridge Crack Detection according to claim 5 and reparation integrated robot, which is characterized in that second figure As acquisition module is camera module.
7. road and bridge Crack Detection according to claim 1 and reparation integrated robot, which is characterized in that the mechanical arm For sixdegree-of-freedom simulation.
8. road and bridge Crack Detection according to claim 1 and reparation integrated robot, which is characterized in that the gas supply mould Block is air pump or air compressor.
9. road and bridge Crack Detection according to claim 1 and reparation integrated robot, which is characterized in that the reparation material Repair materials are stored in material storage tank, the repair materials are the reparation liquid of liquid, including distress in concrete closes glue, asphalt mixtures modified by epoxy resin Rouge grouting material, repairing concrete crack agent.
10. road and bridge Crack Detection according to any one of claims 1 to 9 and reparation integrated robot, which is characterized in that It includes linear movement module that end effector is repaired in the crack, and range finder module, injection module, linear motion are repaired in crack Module includes bracket, driving motor, and shaft coupling, screw rod and moving slide block, which is set to the top of the bracket, and passes through Shaft coupling is connected with screw rod, for controlling the rotation of screw rod;The screw rod is set to bracket upper and lower ends, for driving moving slide block Lower movement;Second image capture module and range finder module are mounted on the crack and repair in injection module, and are symmetrically set in The two sides of injection module are repaired in crack, and second image capture module is used to observe the note of crack repairing effect and repair materials Penetrate state;The range finder module repairs the distance between injection module and road and bridge crack for measuring crack;The crack material Injection module is installed on moving slide block by a cutting ferrule, can be moved up and down with moving slide block;It repairs end and executes in the crack Device is connected by a link block being installed on bracket with mechanical arm.
CN201910517472.7A 2019-06-14 2019-06-14 A kind of road and bridge Crack Detection and repair integrated robot Pending CN110161047A (en)

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