CN110158094A - A kind of formula and preparation method of the without phosphorus carbon steel corrosion inhibitor of composite efficient - Google Patents

A kind of formula and preparation method of the without phosphorus carbon steel corrosion inhibitor of composite efficient Download PDF

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Publication number
CN110158094A
CN110158094A CN201910623033.4A CN201910623033A CN110158094A CN 110158094 A CN110158094 A CN 110158094A CN 201910623033 A CN201910623033 A CN 201910623033A CN 110158094 A CN110158094 A CN 110158094A
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China
Prior art keywords
carbon steel
corrosion inhibitor
phosphorus
steel corrosion
sulfonate
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CN201910623033.4A
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Chinese (zh)
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刘福康
赵清顺
官静贤
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Hebei Zhongtianqing Technology Co ltd
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Beijing Zhongtian Lan Qing Environmental Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)

Abstract

The invention discloses the formulas and preparation method of a kind of without phosphorus carbon steel corrosion inhibitor of composite efficient, belong to technology of industrial recirculating cooling water treatment field, a kind of formula of the without phosphorus carbon steel corrosion inhibitor of composite efficient is made of the raw material of following quality proportioning: hydrochloric acid 2%~5%, zinc salt 10%~40%, co-polymer of sulfonate 10%~30%, molybdate 1%~5%, borate 1%~5%, deionized water 30%~80%;A kind of preparation method of the without phosphorus carbon steel corrosion inhibitor of composite efficient, zinc chloride is added in water and adds water and stirs dissolution, it is then respectively adding sodium molybdate, Boratex, co-polymer of sulfonate, hydrochloric acid, dissolution is sufficiently stirred, obtains clear transparent solutions, without phosphorus carbon steel corrosion inhibitor is made, the zinc salt is zinc chloride, and the co-polymer of sulfonate is carboxylate-sulfonate-nonionic terpolymer.The present invention mainly inhibits the etching problem of industrial circulating cooling water system medium carbon steel material, has without phosphorus, efficiently, environmentally protective, degradable advantage.

Description

A kind of formula and preparation method of the without phosphorus carbon steel corrosion inhibitor of composite efficient
Technical field
The present invention relates to technology of industrial recirculating cooling water treatment fields, primarily directed to a kind of without phosphorus carbon steel of composite efficient Formula of corrosion inhibiter and preparation method thereof.
Background technique
Along with the high speed development of industry, water resource is on the one hand caused to supply crisis, on the one hand the wastewater in waters of discharge Serious destruction caused by the ecological balance saves industrial water, rationally for the demand for realizing sustainable development in particular for cold But with water (60-80% that cooling water water consumption accounts for total water consumption), its recycling rate of waterused is improved, becomes the emphasis of country's concern, But in cooling water use process, with continuous concentration, water mineral content can be also continuously increased, and exacerbate pipeline and heat exchange The etching problem of device equipment, conventional carbon steel corrosion inhibitor are generally made of inorganic Phosphorus medicament, but with national " ten, water " Recirculated water concentration rate is gradually increased in the raising step by step of publication and various regions for industrial outlet water management standard, industrial user, and And without phosphorus degradable formula is gradually adopted, to reach and naturally keep in, research of non-phosphorus scale inhibitor can be developed and gradually at present It is applied, gradually instead of the antisludging agent of original phosphorus system, such as poly-epoxy succinic acid, poly-aspartic-acid, hydrolyzed polymaleic anhydride Acid anhydride etc., but there are no the corrosion inhibiter of the without phosphorus formula specifically for property.
Therefore, a kind of without phosphorus carbon steel corrosion inhibitor is developed, the anti-corrosion capability for improving carbon steel material becomes at current industrial water The emphasis direction of haircut exhibition.
Summary of the invention
1. technical problems to be solved
Aiming at the problems existing in the prior art, it is slow that the purpose of the present invention is to provide a kind of without phosphorus carbon steels of composite efficient The formula and preparation method thereof of agent is lost, the main etching problem for inhibiting industrial circulating cooling water system medium carbon steel material has nothing Phosphorus, efficiently, environmentally protective, degradable advantage.
2. technical solution
To solve the above problems, the present invention adopts the following technical scheme that: a kind of without phosphorus carbon steel corrosion inhibitor of composite efficient Formula and preparation method, formula and a kind of without phosphorus carbon of composite efficient including a kind of without phosphorus carbon steel corrosion inhibitor of composite efficient The preparation method of steel corrosion inhibiter, a kind of formula of the without phosphorus carbon steel corrosion inhibitor of composite efficient, by the raw material group of following quality proportioning At: hydrochloric acid 2%~5%, zinc salt 10%~40%, co-polymer of sulfonate 10%~30%, molybdate 1%~5%, borate 1%~5%, deionized water 30%~80%.
A kind of preparation method of the without phosphorus carbon steel corrosion inhibitor of composite efficient, comprising the following steps:
Zinc chloride is added in water and adds water and stirs dissolution, is then respectively adding sodium molybdate, Boratex, co-polymer of sulfonate, salt Acid is sufficiently stirred dissolution, obtains clear transparent solutions, and without phosphorus carbon steel corrosion inhibitor is made.
Further, the zinc salt is zinc chloride.
Further, the co-polymer of sulfonate is carboxylate-sulfonate-nonionic terpolymer.
Further, the molybdate is sodium molybdate.
Further, the borate is Boratex.
3. beneficial effect
Compared with the prior art, the present invention has the advantages that
The without phosphorus carbon steel corrosion inhibitor that the present invention is prepared, using the inorganic and organic corrosion inhibiter compounding of different characteristics At forming absorbent-type and appositional pattern protective film, double action is reduced to carbon steel using the inhibition mechanism of cathode and anode reaction The purpose of material corrosion rate.
The without phosphorus carbon steel corrosion inhibitor that the present invention is prepared, it is not phosphorous, avoid the water body richness because of caused by the outlet of phosphorus from seeking Feedingization problem alleviates environmental pollution, environmentally protective, meanwhile, can effectively it mitigate in circulation because bacterium and algae are a large amount of Bring corrosion and Stickydeposit problem are bred, and then the dosage of fungicide can be reduced and corrosion of metal is influenced.
Specific embodiment
Technical scheme in the embodiment of the invention is clearly and completely described;Obviously, described embodiment is only It is a part of the embodiment of the present invention, instead of all the embodiments, based on the embodiments of the present invention, ordinary skill people Member's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
Embodiment 1:
A kind of formula of the without phosphorus carbon steel corrosion inhibitor of composite efficient: hydrochloric acid 2%, zinc chloride 10%, co-polymer of sulfonate 10%, sodium molybdate 1%, Boratex 1%, deionized water 76%.
A kind of preparation method of the without phosphorus carbon steel corrosion inhibitor of composite efficient: being added zinc chloride, add hydrochloric acid stirring and dissolving in water, It is then respectively adding sodium molybdate, Boratex, co-polymer of sulfonate is sufficiently stirred dissolution, obtains clear transparent solutions, is made without phosphorus Carbon steel corrosion inhibitor.
Embodiment 2:
A kind of formula of the without phosphorus carbon steel corrosion inhibitor of composite efficient: hydrochloric acid 2%, zinc chloride 20%, co-polymer of sulfonate 20%, sodium molybdate 2%, Boratex 1%, deionized water 55%.
A kind of preparation method of the without phosphorus carbon steel corrosion inhibitor of composite efficient: being added zinc chloride, add hydrochloric acid stirring and dissolving in water, It is then respectively adding sodium molybdate, Boratex, co-polymer of sulfonate is sufficiently stirred dissolution, obtains clear transparent solutions, is made without phosphorus Carbon steel corrosion inhibitor.
Embodiment 3:
A kind of formula of the without phosphorus carbon steel corrosion inhibitor of composite efficient: hydrochloric acid 3%, zinc chloride 25%, co-polymer of sulfonate 20%, sodium molybdate 2%, Boratex 1%, deionized water 39%.
A kind of preparation method of the without phosphorus carbon steel corrosion inhibitor of composite efficient: being added zinc chloride, add hydrochloric acid stirring and dissolving in water, It is then respectively adding sodium molybdate, Boratex, co-polymer of sulfonate is sufficiently stirred dissolution, obtains clear transparent solutions, is made without phosphorus Carbon steel corrosion inhibitor.
Comparative example 1:
A kind of formula of the without phosphorus carbon steel corrosion inhibitor of composite efficient: hydrochloric acid 3%, zinc chloride 25%, co-polymer of sulfonate 20%, sodium molybdate 2%, deionized water 50%.
A kind of preparation method of the without phosphorus carbon steel corrosion inhibitor of composite efficient: being added zinc chloride, add hydrochloric acid stirring and dissolving in water, It is then respectively adding sodium molybdate, co-polymer of sulfonate is sufficiently stirred dissolution, obtains clear transparent solutions, and it is slow that without phosphorus carbon steel is made Lose agent.
Comparative example 2:
A kind of formula of the without phosphorus carbon steel corrosion inhibitor of composite efficient: hydrochloric acid 3%, zinc chloride 25%, co-polymer of sulfonate 20%, Boratex 1%, deionized water 51%.
A kind of preparation method of the without phosphorus carbon steel corrosion inhibitor of composite efficient: being added zinc chloride, add hydrochloric acid stirring and dissolving in water, It is then respectively adding Boratex, co-polymer of sulfonate is sufficiently stirred dissolution, obtains clear transparent solutions, and it is slow that without phosphorus carbon steel is made Lose agent.
Comparative example 3:
A kind of formula of the without phosphorus carbon steel corrosion inhibitor of composite efficient: hydrochloric acid 3%, zinc chloride 30%, co-polymer of sulfonate 20%, sodium molybdate 2%, deionized water 45%.
A kind of preparation method of the without phosphorus carbon steel corrosion inhibitor of composite efficient: being added zinc chloride, add hydrochloric acid stirring and dissolving in water, It is then respectively adding sodium molybdate, co-polymer of sulfonate is sufficiently stirred dissolution, obtains clear transparent solutions, and it is slow that without phosphorus carbon steel is made Lose agent.
Illustrate the without phosphorus carbon steel corrosion inhibitor of recirculated water of the invention to the corrosion mitigating effect of carbon steel material below by test.
The present invention is implemented referring to GB/T18175-2000 " the measurement rotary hanging plate method of standard water treatment agent corrosion inhibition " Without phosphorus carbon steel corrosion inhibitor that example 1, embodiment 2 and embodiment 3 obtain, blank sample carry out rotary hanging plate corrosion test.
The corrosion inhibition rate of rate of metal corrosion and carbon steel material can be calculated as follows:
The annual corrosion rate (B) indicated with mm/a
B=KG/ATD
In formula:
K—3.65×103
The quality of reduction, unit are gram (g) after G-test tube corrosion;
T-test period, unit are day (d);
A-test tube corroded area, unit are square centimeter (cm2);
The quality of reduction, unit are gram (g) after G-test tube corrosion;
D-density metal, unit are gram/cubic centimeter (g/cm3);(carbon steel 7.85).
Corrosion inhibition rate can be calculated as follows:
I (%)=100% × (R0-Rt)/R0
I is corrosion inhibition rate in formula;R0For the corrosion rate for not adding corrosion inhibiter blank sample, RtAfter addition carbon steel corrosion inhibitor The corrosion rate of sample.
Test water quality: this experimental water is the supplement water of certain chemical company's recirculated cooling water
Experimental condition:
Water temperature control is tested at 30 ± 1 DEG C, 75 revs/min of lacing film revolving speed, continuous operation 72h, embodiment 1-3 is obtained without phosphorus The corrosion rate of carbon steel corrosion inhibitor, blank water sample, 20# carbon steel lacing film, corrosion inhibition rate.
Water temperature control is tested at 45 ± 1 DEG C, 75 revs/min of lacing film revolving speed, continuous operation 72h, embodiment 1-3 is obtained without phosphorus The corrosion rate of carbon steel corrosion inhibitor, blank water sample, 20# carbon steel lacing film, corrosion inhibition rate.
Water temperature control is tested at 60 ± 1 DEG C, 75 revs/min of lacing film revolving speed, continuous operation 72h, embodiment 1-3 is obtained without phosphorus The corrosion rate of carbon steel corrosion inhibitor, blank water sample, 20# carbon steel lacing film, corrosion inhibition rate.
Medicament adds concentration:
Based on power system capacity, 20mg/L (commodity concentration, similarly hereinafter), 30mg/L, 40mg/L, 50mg/L is added
Table 1: identical water sample temperature, 20# carbon steel test piece corrosion rate under different adding consistencies
Table 2: identical water sample temperature, 20# carbon steel test piece corrosion rate under different adding consistencies
Table 3: identical water sample temperature, 20# carbon steel test piece corrosion rate under different adding consistencies
It is seen from the above data that the embodiment of the present invention 3 is best-of-breed technology scheme, obtained without phosphorus carbon steel corrosion inhibitor pair 20# carbon steel test piece corrosion rate and corrosion inhibition rate control aspect effect are best, and thus obtained carbon-free steel corrosion inhibiter is to carbon steel test piece Corrosion rate meet in " Code for design of industrial recirculating cooling water treatment " GB50050-2017, corrosion of carbon steel rate is less than The requirement of 0.075mm/a.
In addition, comparing phosphorous carbon steel corrosion inhibitor, the use of without phosphorus carbon steel corrosion inhibitor reduces the usage amount of fungicide, drops Low fungicide reduces the overall cost of water process to corrosion of metal, makes to drain outside recirculated water without phosphorus, can prevent bacterium And the excessive multiplication of algae, it avoids causing water eutrophication, to eco-friendly.
The technical program, by the way that hydrochloric acid, zinc salt, co-polymer of sulfonate, molybdate and borate are added in water, hydrochloric acid can Decompose pipeline and rust and oxide scale in equipment, the oxide in water can also be decomposed in time, reduce its content, prevent its Pipeline scale maintains equipment service performance, zinc salt is a kind of cathodic to maintain pipeline environment and prevent equipment oxidation and rusting Corrosion inhibiter, since the local ph in corrosion micro cell near cathodic region in solution increases, zinc ion and hydrogen-oxygen from Son generates hydroxide deposits in cathodic region, it is suppressed that the cathode reaction of corrosion process and play corrosion inhibition, zinc salt can give birth to rapidly Good at protective film, effect at low cost and when being used in combination with other corrosion inhibiter, co-polymer of sulfonate is a kind of novel contains The polynary polyelectrolyte dirt dispersion agent of sulfonate, due on the strand of copolymer simultaneously containing strong acid, weak acid and it is non-from Subbase group, dispersion effect is excellent, it be suitable for high temperature, high pH value, it is high-alkali under the conditions of use, in water iron oxide, calcium phosphate, The deposition of trbasic zinc phosphate and calcium carbonate, have excellent inhibiting effect, calcium tolerance with higher, can with polyphosphonate, Zinc salt, the quo of Conventional Water Treatment Programs such as organic phosphonate compounding, compatibility is good, molybdate category anodic oxidation membranous type corrosion inhibiter, Ferrous-high Fe Mo complex oxide passivating film is formed on anode iron and plays corrosion inhibition, borate belongs to anode suppressive corrosion inhibiter, There is good corrosion inhibition for carbon steel material, promotes metal box there are being adsorbed conducive to oxygen, borate absorption The precipitation membrane of retardance metal ionization is formed in metal surface, without phosphorus carbon steel corrosion inhibitor is rationally matched using anode and cathode corrosion inhibiter Than using the principle of oxidation filming and passivation film forming, carbon steel being effectively prevent to corrode, there is high temperature resistant, not facile hydrolysis, resistance to height The performances such as pH, anti-oxidant, non-toxic harm basic to human-body biological etc., properties reach same kind of products at abroad level, As environmental requirement limits the use of phosphorus, without phosphorus carbon steel corrosion inhibitor product is just gradually replacing traditional phosphorus system's class medicament and extensive It uses.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is defined by the appended.

Claims (6)

1. a kind of formula of the without phosphorus carbon steel corrosion inhibitor of composite efficient, which is characterized in that be made of the raw material of following quality proportioning: Hydrochloric acid 2%~5%, zinc salt 10%~40%, co-polymer of sulfonate 10%~30%, molybdate 1%~5%, borate 1%~ 5%, deionized water 30%~80%.
2. a kind of preparation method of the without phosphorus carbon steel corrosion inhibitor of composite efficient according to claim 1, it is characterised in that: add in water Enter zinc chloride and add water and stir dissolution, be then respectively adding sodium molybdate, Boratex, co-polymer of sulfonate, hydrochloric acid is sufficiently stirred molten Solution, obtains clear transparent solutions, without phosphorus carbon steel corrosion inhibitor is made.
3. a kind of formula of the without phosphorus carbon steel corrosion inhibitor of composite efficient according to claim 1, it is characterised in that: the zinc salt is Zinc chloride.
4. a kind of preparation method of the without phosphorus carbon steel corrosion inhibitor of composite efficient according to claim 2, it is characterised in that: the sulphur Hydrochlorate copolymer is carboxylate-sulfonate-nonionic terpolymer.
5. a kind of preparation method of the without phosphorus carbon steel corrosion inhibitor of composite efficient according to claim 2, it is characterised in that: the molybdenum Hydrochlorate is sodium molybdate.
6. a kind of preparation method of the without phosphorus carbon steel corrosion inhibitor of composite efficient according to claim 2, it is characterised in that: the boron Hydrochlorate is Boratex.
CN201910623033.4A 2019-07-11 2019-07-11 A kind of formula and preparation method of the without phosphorus carbon steel corrosion inhibitor of composite efficient Pending CN110158094A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115449783A (en) * 2022-09-21 2022-12-09 岳阳隆兴实业有限公司 Circulating water phosphorus-free prefilming agent and use method thereof
CN115613035A (en) * 2021-07-14 2023-01-17 中国石油天然气股份有限公司 Corrosion inhibitor compatibility method and application, and corrosion inhibitor composition

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CN102476871A (en) * 2010-11-24 2012-05-30 中国石油化工股份有限公司 Treatment process of circulating cooling water with leaked ammonia nitrogen
CN102730847A (en) * 2011-04-02 2012-10-17 中国石油化工股份有限公司 Non-phosphorus composite anti- incrustation corrosion inhibiter and its application in water treatment

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115613035A (en) * 2021-07-14 2023-01-17 中国石油天然气股份有限公司 Corrosion inhibitor compatibility method and application, and corrosion inhibitor composition
CN115449783A (en) * 2022-09-21 2022-12-09 岳阳隆兴实业有限公司 Circulating water phosphorus-free prefilming agent and use method thereof

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