CN110142361A - The forging method of lifting equipment wheel forging - Google Patents
The forging method of lifting equipment wheel forging Download PDFInfo
- Publication number
- CN110142361A CN110142361A CN201910450531.3A CN201910450531A CN110142361A CN 110142361 A CN110142361 A CN 110142361A CN 201910450531 A CN201910450531 A CN 201910450531A CN 110142361 A CN110142361 A CN 110142361A
- Authority
- CN
- China
- Prior art keywords
- forging
- finish
- blank
- upper mold
- jumping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/02—Die forging; Trimming by making use of special dies ; Punching during forging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/06—Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
- B21J5/08—Upsetting
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The present invention relates to lifting equipment, the forging method of especially a kind of lifting equipment wheel forging.Include the following steps: blank heating；Mold preheating；Blank preparation is come out of the stove；Blank carries out jumping-up descaling；Jumping-up base carries out finish-forging.The present invention rotates partial plastic forming forging using upper mold, and after the certain stroke of the every compacting of upper mold, backhaul rotates by a certain angle and suppresses again, reduces shaping load at shape Forging, improves equipment life, improves forging quality.
Description
Technical field
The present invention relates to lifting equipment, the forging method of especially a kind of lifting equipment wheel forging.
Background technique
Currently, lifting equipment wheel mainly passes through casting and forming, but because generating the casting such as loose shrinkage cavity in casting process
Defect is made, while also because casting environmental pollution is larger, it is imperative to forge rehandling.
Using forging technology, forging non-trimming and the very close wheel shape of forging outer diameter are processed convenient for subsequent handling.Forging
When the once-forming forging spoke of part and wheel rim, load needed for forging forming is excessive, excessively high to forging equipment requirement, and increase is produced into
This.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of lifting equipment forging methods of wheel forging, reduce and set
Standby load, improves equipment life.
The technical solution used to solve the technical problems of the present invention is that:
A kind of lifting equipment forging method of wheel forging, includes the following steps:
1, blank heating
Blank heating is kept the temperature to initial forging temperature and at such a temperature, until blank internal and external temperature is consistent；
2, mold preheats
During blank heating, mold is preheated, 200 DEG C -300 DEG C of mold preheating temperature；
3, blank preparation is come out of the stove
After blank heating and mold preheat, blank preparation is come out of the stove；
4, blank carries out jumping-up descaling
Blank is placed on heading die after coming out of the stove, and is carried out jumping-up to blank, is removed surface scale；
5, jumping-up base carries out finish-forging
(1) jumping-up base is placed into the intracavitary preparation of finish-forging die type and starts finish-forging,
(2) finish-forging upper mold downlink starts to forge, and finish-forging upper mold uses Bit andits control, finish-forging after finish-forging upper mold reaches setting displacement
Upper mold backhaul is suppressed again along axial-rotation certain angle；
(3) step (2) are repeated several times, until metal fills full finish-forging die type chamber, forging terminates.
The present invention by adopting the above technical scheme, compared with prior art, beneficial effect is:
Using upper mold rotation partial plastic forming forging, after the every certain stroke of compacting of upper mold, backhaul rotates by a certain angle and suppresses again, at
Shape Forging improves equipment life, improves forging quality to reduce shaping load.
Further, prioritization scheme of the invention is:
Bit andits control is respectively adopted in rough forge upper mold in step 4 and the finish-forging upper mold in step 5.
The number of revolutions of finish-forging upper mold is five times in step 5, every time 30 degree of rotation.
Detailed description of the invention
Fig. 1 is the wheel forging structural schematic diagram of the embodiment of the present invention；
Fig. 2 is the forming process figure of the wheel forging of the embodiment of the present invention；
Fig. 3 is the jumping-up descaling main view of the embodiment of the present invention；
Fig. 4 is the jumping-up base forming schematic diagram of the embodiment of the present invention；
Fig. 5 is the finish-forging die top view of the embodiment of the present invention；
Fig. 6 is the A-A view of Fig. 5；
Fig. 7 is the finish-forging upper mold rotation schematic diagram of the embodiment of the present invention；
Fig. 8 is the finish-forging schematic diagram of the embodiment of the present invention；
In figure: jumping-up upper mold 1；Blank 2；Jumping-up lower die 3；Jumping-up base 4；Finish-forging upper mold 5；Finish-forging lower die 6；
Wheel forging 7；Spoke 7-1；Wheel rim 7-2.
Specific embodiment
The present invention is described in detail with reference to the accompanying drawings and examples.
Referring to Fig. 1, Fig. 2, a kind of lifting equipment forging method of wheel forging includes the following steps:
1, blank heating: blank 2 is heated in heating furnace, is heated to initial forging temperature and is kept the temperature at such a temperature, until blank 2
Internal and external temperature it is consistent；
2, mold preheats: in 2 heating process of blank, preheating to heading die, finish-forging die, 200 DEG C of mold preheating temperature-
300℃；
3, blank preparation is come out of the stove: after the heating of blank 2 and mold preheating, the preparation of blank 2 is come out of the stove；
4, blank carries out jumping-up descaling:
(1) blank 2 is placed into jumping-up lower die 3 (shown in Fig. 3) after coming out of the stove, and carries out jumping-up to blank 2；
(2) 1 downlink of jumping-up upper mold carries out jumping-up to blank 2 and removes surface scale, and jumping-up upper mold 1 uses Bit andits control, works as upsetting
Jumping-up process terminates (shown in Fig. 4) after thick upper mold 1 reaches setting displacement, and blank 2 forms jumping-up base 4；
5, jumping-up base carries out finish-forging:
1) after 4 descaling of jumping-up base, jumping-up base 4 is placed into the mold cavity of finish-forging lower die 6, prepares to start finish-forging (figure
5, shown in Fig. 6)；
(2) 5 downlink of finish-forging upper mold starts to forge, and finish-forging upper mold 5 uses Bit andits control, after finish-forging upper mold 5 reaches setting displacement
5 backhaul of finish-forging upper mold, is suppressed again along axial-rotation certain angle；
(3) it repeating step (2) five times, finish-forging upper mold 5 is successively rotated (shown in Fig. 7) by the direction of ABCDEF, every time 30 degree of rotation,
Full finish-forging die type chamber is filled to metal, forging terminates (shown in Fig. 8).
The foregoing is merely preferably feasible embodiment of the invention, not thereby limiting the scope of the invention,
It is all to change with equivalent structure made by description of the invention and accompanying drawing content, it is intended to be included within the scope of the present invention.
Claims (3)
1. a kind of lifting equipment forging method of wheel forging, includes the following steps:
1, blank heating
Blank heating is kept the temperature to initial forging temperature and at such a temperature, until blank internal and external temperature is consistent；
2, mold preheats
During blank heating, mold is preheated, 200 DEG C -300 DEG C of mold preheating temperature；
3, blank preparation is come out of the stove
After blank heating and mold preheat, blank preparation is come out of the stove；
4, blank carries out jumping-up descaling
Blank is placed on heading die after coming out of the stove, and is carried out jumping-up to blank, is removed surface scale；
5, jumping-up base carries out finish-forging
(1) jumping-up base is placed into the intracavitary preparation of finish-forging die type and starts finish-forging,
(2) finish-forging upper mold downlink starts to forge, and finish-forging upper mold uses Bit andits control, finish-forging after finish-forging upper mold reaches setting displacement
Upper mold backhaul is suppressed again along axial-rotation certain angle；
(3) step (2) are repeated several times, until metal fills full finish-forging die type chamber, forging terminates.
2. the lifting equipment according to claim 1 forging method of wheel forging, it is characterised in that: thick in step 4
Bit andits control is respectively adopted in finish-forging upper mold in forging upper mold and step 5.
3. the lifting equipment according to claim 1 forging method of wheel forging, it is characterised in that: finish-forging in step 5
The number of revolutions of upper mold is six times, every time 30 degree of rotation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910450531.3A CN110142361A (en) | 2019-05-28 | 2019-05-28 | The forging method of lifting equipment wheel forging |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910450531.3A CN110142361A (en) | 2019-05-28 | 2019-05-28 | The forging method of lifting equipment wheel forging |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110142361A true CN110142361A (en) | 2019-08-20 |
Family
ID=67593332
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910450531.3A Withdrawn CN110142361A (en) | 2019-05-28 | 2019-05-28 | The forging method of lifting equipment wheel forging |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110142361A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111992649A (en) * | 2020-07-13 | 2020-11-27 | 石钢京诚装备技术有限公司 | Half die forging process for wind power flange |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06218481A (en) * | 1993-01-25 | 1994-08-09 | Kobe Steel Ltd | Manufacture of light alloy wheel |
| JP2004042110A (en) * | 2002-07-12 | 2004-02-12 | Honda Motor Co Ltd | Gear tooth forging apparatus |
| CN101130202A (en) * | 2007-09-18 | 2008-02-27 | 徐国兴 | Method for smithing aluminium alloy wheel hub of vehicle and smithing mold thereof |
| CN101862807A (en) * | 2010-06-11 | 2010-10-20 | 西安交通大学 | Rotary forging method for large disc type work piece and forging device |
| CN201684773U (en) * | 2010-05-25 | 2010-12-29 | 东风汽车有限公司 | Die for forming disc type forging |
| CN201906782U (en) * | 2010-12-23 | 2011-07-27 | 中国科学院金属研究所 | Forming device for large-scale roller/gear forgings |
| CN103331572A (en) * | 2013-04-12 | 2013-10-02 | 河南华北起重吊钩有限公司 | Once forming of die forging crane wheel |
| CN204396767U (en) * | 2015-01-05 | 2015-06-17 | 邓州市良机锻压设备制造有限公司 | Bullet train wheel forging and molding mold |
| CN107745063A (en) * | 2017-12-06 | 2018-03-02 | 西南铝业（集团）有限责任公司 | A kind of contour forging technique of aircraft wheel hub |
-
2019
- 2019-05-28 CN CN201910450531.3A patent/CN110142361A/en not_active Withdrawn
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06218481A (en) * | 1993-01-25 | 1994-08-09 | Kobe Steel Ltd | Manufacture of light alloy wheel |
| JP2004042110A (en) * | 2002-07-12 | 2004-02-12 | Honda Motor Co Ltd | Gear tooth forging apparatus |
| CN101130202A (en) * | 2007-09-18 | 2008-02-27 | 徐国兴 | Method for smithing aluminium alloy wheel hub of vehicle and smithing mold thereof |
| CN201684773U (en) * | 2010-05-25 | 2010-12-29 | 东风汽车有限公司 | Die for forming disc type forging |
| CN101862807A (en) * | 2010-06-11 | 2010-10-20 | 西安交通大学 | Rotary forging method for large disc type work piece and forging device |
| CN201906782U (en) * | 2010-12-23 | 2011-07-27 | 中国科学院金属研究所 | Forming device for large-scale roller/gear forgings |
| CN103331572A (en) * | 2013-04-12 | 2013-10-02 | 河南华北起重吊钩有限公司 | Once forming of die forging crane wheel |
| CN204396767U (en) * | 2015-01-05 | 2015-06-17 | 邓州市良机锻压设备制造有限公司 | Bullet train wheel forging and molding mold |
| CN107745063A (en) * | 2017-12-06 | 2018-03-02 | 西南铝业（集团）有限责任公司 | A kind of contour forging technique of aircraft wheel hub |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111992649A (en) * | 2020-07-13 | 2020-11-27 | 石钢京诚装备技术有限公司 | Half die forging process for wind power flange |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105499478B (en) | The processing method of ITER magnet support cross-shaped forging pieces | |
| CN101844291A (en) | Molding method and mould of large nuclear-power spherical sealing head product | |
| CN104707929B (en) | High-temperature alloy disc die forging method | |
| CN103706743A (en) | Die-forging forming process of titanium-alloy forged drum piece | |
| CN109201984B (en) | Forging method of conical cylinder | |
| CN106607534A (en) | Upsetting method of cylindrical ingot blank or bar with large height to diameter ratio | |
| CN104191181A (en) | Magnesium alloy wheel forging-spinning composite forming method | |
| CN204867261U (en) | Large -scale axle journal class forging forges mould | |
| CN105328109A (en) | Local continuous loading forming method for large disc and shaft integrated parts | |
| CN110142361A (en) | The forging method of lifting equipment wheel forging | |
| CN109351899B (en) | Forming method of large-scale multi-rib basin-shaped forging | |
| CN103706745B (en) | Manufacturing method of damping shaft sleeve | |
| CN108237197B (en) | A kind of forging method improving the flaw detection of structural steel large-sized ring part | |
| CN109848664A (en) | A kind of automobile rear axle driven gear base forging forming method | |
| CN108311622A (en) | Vacuum generator rotor forming method in automobile engine | |
| CN104550624A (en) | Near-net forming forging method of integrated bottom head of nuclear reactor pressure vessel | |
| CN113245488A (en) | Top cover forging forming method of integrated high-temperature gas cooled reactor | |
| CN110142362A (en) | The manufacturing process of lifting equipment wheel forging | |
| CN106040938A (en) | Combined die for forging gear shaft through moulding bed and forging technology | |
| CN105964846A (en) | Hollow convex tooth type forging and molding method thereof | |
| CN202343841U (en) | Precision forging and forming die for blank of differential case | |
| CN110695278B (en) | Method for manufacturing prepressing part of 2014 aluminum alloy aviation precision hub die forging | |
| CN103753157A (en) | Process method and rolling machine for gear blank forming | |
| CN112077247A (en) | Manufacturing method of high-performance 42CrMo gear | |
| CN108856613B (en) | Method for controlling forging size of metal ring piece |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20190820 |
|
| WW01 | Invention patent application withdrawn after publication |