CN110129992A - A kind of fuel cell carbon fiber paper and preparation method thereof - Google Patents
A kind of fuel cell carbon fiber paper and preparation method thereof Download PDFInfo
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- CN110129992A CN110129992A CN201910479795.1A CN201910479795A CN110129992A CN 110129992 A CN110129992 A CN 110129992A CN 201910479795 A CN201910479795 A CN 201910479795A CN 110129992 A CN110129992 A CN 110129992A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4209—Inorganic fibres
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/587—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives characterised by the bonding agents used
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/60—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in dry state, e.g. thermo-activatable agents in solid or molten state, and heat being applied subsequently
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/04—Carbonising or oxidising
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/73—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
- D06M11/74—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon or graphite; with carbides; with graphitic acids or their salts
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/39—Aldehyde resins; Ketone resins; Polyacetals
- D06M15/41—Phenol-aldehyde or phenol-ketone resins
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/40—Fibres of carbon
Abstract
The invention discloses a kind of preparation method of fuel cell carbon fiber paper, the preparation method includes the following steps: that (1) carbon fiber and graphiteization is handled;(2) carbon paper preform is prepared using dry method of paper-making method;(3) carbonization treatment is carried out to carbon paper preform;(4) carbon paper preform of carbonization treatment is subjected to chemical vapor deposition;(5) purification processes and graphitization processing are carried out to the carbon paper preform Jing Guo chemical vapor deposition process, the fuel cell carbon fiber paper is finally made.The present invention is more more environmentally friendly than conventional wet lay paper technology, technique is more simplified, cost is lower, can satisfy different fluid diffusion and requires.
Description
Technical field
The present invention relates to the preparation technical fields of high-performance carbon fibre paper, expand more particularly, to a kind of different fluid that meets
Dissipate desired fuel cell carbon fiber paper and preparation method thereof.
Background technique
Proton Exchange Membrane Fuel Cells (PEMFC) be it is a kind of without burning directly with electrochemical reaction continuously combustion
Chemical energy in material and oxidant is directly changed into the power generator of electric energy.As the nova of 21 century fuel cell, proton is handed over
The inherent characteristics that membrane cell has not only had both fuel cell are changed, more because it is using Hydrogen Energy as main power source, and there is energy
High conversion efficiency, the advantages that pollution-free, starting is fast, battery life length, specific power, high specific energy, in the energy and power-saving technology neck
Domain has a wide range of applications.
Carbon fiber paper is Proton Exchange Membrane Fuel Cells core component --- the body portion of diffusion layer electrode, quality
It is directly related to the performance of fuel cell.Diffusion layer substrates as fuel cell, it is desirable that hole characteristic (aperture, hole of carbon paper
Rate, pore size distribution, hole surface characteristic), resistivity, thermal conductivity, mechanical strength, purity, corrosion resistance etc. reach and meet proton friendship
Change membrane cell technical property requirements.Carbon fiber paper manufacturer mainly has German SGL company, toray in the world at present
(Toray) company, Ballard company, Canada.The country starts late about the research of carbon fiber paper, has with foreign countries biggish
Gap.There is more research in recent years, also there is relevant patent.By patent and correlative theses retrieval discovery, carbon is prepared at present
The method of fibrous paper generallys use conventional wet lay paper process (also referred to as copy paper method), that is, uses carbon fiber material, copied using pattern
Piece device makes carbon fiber sheet forming, through the drying of plate drier, obtains carbon fiber body paper (carbon paper presoma), is then soaked
Stain is prepared into satisfactory carbon fiber paper in resin solution, through techniques such as solidification, carbonization, graphitizations.
However, carbon fiber most distinct issues in wet process is manufactured paper with pulp are dispersion and molding.Carbon fiber is not easy point in mashing
It dissipates, generally first passes through high-speed cutting machine them and prescind suitable length.If fiber Qie get Tai is short, often it is easier to disperse,
It can be ferreted out the preferable page of evenness, but its intensity is lower.If fiber on the contrary is cut too long, dispersion is more difficult, and being easy to wad a quilt with cotton is polymerized to
Group, it is also difficult to be ferreted out the good page of evenness.Meanwhile water-soluble polymer dispersant must be added in dispersion process, keep carbon fiber outstanding
It is floating to be uniformly dispersed, then it is sent to copy paper.Macromolecule dispersing agent is added excessively, and carbon fiber slurry concentration is too low, and drainage is too fast, can not
It manufactures paper with pulp on common fourdrinier machine and cylinder mould machine;Macromolecule dispersing agent is very little, and fiber is not easy to disperse, and slurry
Concentration is too high, and drainage is too slow, is unfavorable for large-scale production.In addition, there is also liquid in production process to arrange for wet papermaking technology
The environmental issues such as put.
Summary of the invention
In view of the above-mentioned problems existing in the prior art, the applicant provides a kind of fuel cell carbon fiber papers
And preparation method thereof.The present invention is more more environmentally friendly than conventional wet lay paper technology, technique is more simplified, cost is lower, can satisfy difference
Fluid diffusion requires.
Technical scheme is as follows:
A kind of fuel cell carbon fiber paper, the carbon fiber paper with a thickness of 0.10-0.30mm, bulk density is
0.30-0.60g/cm3, porosity 60-90%;The resistivity of thickness direction≤0.16 Ω cm, the resistivity of in-plane
≤0.01Ω·cm;Thermal coefficient at room temperature: vertical direction >=1.7W/ (mK), parallel direction >=21W/ (mK);Gas
Transmitance≤50mmH2O/mm。
A kind of preparation method of fuel cell carbon fiber paper, the preparation method include the following steps:
(1) carbon fiber and graphiteization is handled;
(2) carbon paper preform is prepared using dry method of paper-making method;
(3) carbonization treatment is carried out to carbon paper preform;
(4) carbon paper preform of carbonization treatment is subjected to chemical vapor deposition;
(5) purification processes and graphitization processing are carried out to the carbon paper preform Jing Guo chemical vapor deposition process, it is final to make
Obtain the fuel cell carbon fiber paper.
The condition of graphitization processing described in step (1) are as follows: by carbon fiber under argon atmosphere, 1800-3000 DEG C
Carry out graphitization processing;While removing photoresist, the degree of graphitization of carbon fiber is improved.
The preparation method of carbon paper preform described in step (2) includes the following steps:
1. the carbon fiber of graphitization processing is cut into the carbon fiber that length is 10-100mm;
It is decentralized medium using air, using high speed 2. carrying out shredding to chopped carbon fiber using double roller fibre opening machine
Fibrous raw material is separated into single fiber state, then brings chopped carbon fiber into air-flow by the defeated fine machine of air-flow by the roller of revolution
Carbon fiber is further combed in carding machine, then by net-forming process, forms nonwoven page;
3. being bonded to nonwoven page at 100-150 DEG C using hot melt adhesive, and it is dried at 80-120 DEG C, at
Volume batches, and obtains carbon paper preform.
Step (2) 2. described in roller revolving speed be 3000-7500 revs/min;The air stream transportation fibre machine and air-flow are combed
Reason machine uses compressed air for medium, gas flow rate 5-40m/s;The net-forming process is inhaled using vibration to fine machine and vacuum
Heavy lapping machine is used cooperatively, and forces chopped carbon fiber sedimentation, and wherein vibration frequency is 800-1200r/min, and pull of vacuum is
800-2000Pa;The nonwoven page with a thickness of 0.01-0.3mm.
Step (2) 3. described in hot melt adhesive be one or both of LDPE, HDPE powder mixing;Pass through dusting
Mode is evenly distributed on nonwoven page, is 100-150 DEG C in temperature and is bonded.
The process of carbonization described in step (3) are as follows: phenolic resin or asphaltic resin are used, to single-layer or multi-layer lamination
Carbon paper precast body is impregnated, and is solidified 2-8 hours at 180-220 DEG C;Then under nitrogen protection atmosphere, temperature is
It is carbonized at 600-1000 DEG C;The performance requirement of fuel cell, control dipping-solidification-carbonization cycle number are 1-5
It is secondary.
The process of chemical vapor deposition described in step (4) are as follows: the carbon paper preform of carbonization treatment is placed on chemical gaseous phase
In cvd furnace, to being vacuumized in reacting furnace, when pressure is less than 1000Pa, start to warm up, after temperature is to 900-1150 DEG C,
It is passed through propylene and nitrogen mixed gas, the flow of propylene is 2-3L/min, and the flow-rate ratio of propylene and nitrogen is 1:2, deposition pressure
For 1000Pa, the final densities and porosity of composite material are controlled by control soaking time 10-100h.
The method of purification processes described in step (5) are as follows: immerse the carbon paper preform Jing Guo chemical vapor deposition process
In fluorine-containing or chemical reagent containing chlorine, to purification processes 2-30min is carried out under the conditions of temperature is 20-80 DEG C, eliminate in carbon paper
Existing metal and nonmetalloid, then under argon atmosphere, 1800-2700 DEG C of high temperature is graphitized carbon paper
Processing, further increases the performance of carbon paper.
Chemical reagent described fluorine-containing or containing chlorine are as follows: one of freon, hydrofluoric acid, hypochlorous acid, hydrochloric acid are a variety of;
The mass concentration of the reagent is 0.01-5%.
The present invention is beneficial to be had the technical effect that
(1) it is longer to improve length using dry technique for the manufacturing method relative to traditional carbon fiber paper prefabricated component
The dispersibility of chopped carbon fiber.
(2) manufacturing method relative to traditional carbon fiber paper prefabricated component, is improved in carbon fiber paper using dry technique
The length of carbon fiber is more advantageous to and obtains high-intensitive carbon paper intensity.
(3) using the carbon fiber paper precast body internal carbon fibers and even pore distribution of dry technique preparation, so that
The carbon fiber paper performance of acquisition is uniform.
(4) dipping-solidification-carbonization and chemical vapour deposition technique are used simultaneously, and the performance for being conducive to fuel cell is wanted
Seek the performance of adjustment carbon fiber paper.
(5) chemical purification and high temperature graphitization method are used, the performance of carbon fiber paper can be further promoted.
(6) fuel cell prepared by the present invention has excellent electric property, heating conduction with carbon fiber paper, simultaneously also
With the series of advantages such as intensity is good, modulus is high.
Specific embodiment
Below with reference to embodiment, the present invention is specifically described.
Embodiment 1:
A kind of preparation method of fuel cell carbon fiber paper, the preparation method include the following steps:
(1) using mass ratio for T700-48K the and T300-48K carbon fiber of 3:7 is raw material, passes through 2400 DEG C of high temperature
After graphitization processing, the staple fiber of 50mm is cut into;
(2) using double roller fibre opening machine to chopped carbon fiber carry out shredding, using air be decentralized medium, using turn
Fibrous raw material is separated into single fiber state by the revolution at a high speed roller that speed is 6000 revs/min, then passing through flow velocity is 20m/s
Air-flow defeated fine machine chopped carbon fiber is brought into air-flow carding machine carbon fiber is further combed, then use vibration frequency
Cooperate the vacuum lapping machine that pull of vacuum is 1000Pa to fine machine for the vibration of 960r/min, forces chopped carbon fiber sedimentation, shape
At 0.080mm nonwoven page;Finally, bonded to nonwoven page at 120 DEG C using LDPE hot melt adhesive, and at 80 DEG C into
Row drying, is batched in rolls, obtains carbon paper preform.
(3) 3 layers of carbon paper preform are impregnated using phenolic resin, and solidified 4 hours at 180 DEG C, then in nitrogen
Under protective atmosphere, temperature is carbonized when being 900 DEG C;Repeated impregnations-solidification-carbonization technique is primary.
(4) it will be then placed in chemical vapor deposition stove by the carbon paper preform of step (3) processing, in reacting furnace
It vacuumizes, when pressure is less than 1000Pa, starts to warm up, after temperature is to 1050 DEG C, be passed through propylene and nitrogen mixed gas,
The flow of propylene is 7L/min, and the flow-rate ratio of propylene and nitrogen is 1:2, deposition pressure 1000Pa, and chemical vapor deposition 10 is small
When.
(5) it uses concentration to carry out purification processes 5min to carbon paper at room temperature for 0.1% hydrochloric acid, eliminates and deposited in carbon paper
Metal and nonmetalloid, then under argon atmosphere, 2700 DEG C of high temperature to carbon paper carry out graphitization processing 0.5
Hour, further increase the performance of carbon paper.
The performance of made carbon fiber paper: with a thickness of 0.23mm, bulk density is in 0.42g/cm3, porosity 82%;It is flat
Face direction resistivity 3.5m Ω cm;Tensile strength is 53N/cm.
Embodiment 2:
A kind of preparation method of fuel cell carbon fiber paper, the preparation method include the following steps:
(1) using mass ratio for the T700-12K carbon fiber of 5:5 and T300-12K carbon fiber is raw material, is passed through
After 2500 DEG C of high temperature graphitization processing, the staple fiber of 30mm is cut into.
(2) using double roller fibre opening machine to chopped carbon fiber carry out shredding, using air be decentralized medium, using turn
Fibrous raw material is separated into single fiber state by the revolution at a high speed roller that speed is 4000 revs/min, then passing through flow velocity is 15m/s
Air-flow defeated fine machine chopped carbon fiber is brought into air-flow carding machine carbon fiber is further combed, then use vibration frequency
Cooperate the vacuum lapping machine that pull of vacuum is 800Pa to fine machine for the vibration of 1050r/min, forces chopped carbon fiber sedimentation, shape
At 0.2mm nonwoven page;Finally, being bonded to nonwoven page at 120 DEG C using LDPE hot melt adhesive, and carried out at 80 DEG C
It is dry, it batches in rolls, obtains carbon paper preform.
(3) single layer carbon paper precast body is impregnated using phenolic resin, and solidified 6 hours at 200 DEG C, then in nitrogen
Under gas shielded atmosphere, temperature is carbonized when being 900 DEG C, and repeated impregnations-solidification-carbonization technique is primary.
(4) then by by step (3) processing carbon paper preform temperature be 1050 DEG C, pressure 1000Pa, propylene
Flow be 3L/min, when the flow-rate ratio of propylene and nitrogen is 1:2, chemical vapor deposition 15 hours.
(5) it uses concentration to carry out purification processes 15min to carbon paper at room temperature for 0.5% hydrofluoric acid, eliminates in carbon paper
Existing metal and nonmetalloid, then under argon atmosphere, 2300 DEG C of high temperature carry out graphitization processing 1 to carbon paper
Hour, further increase the performance of carbon paper.
The performance of made carbon fiber paper: thickness is in 0.205mm, and bulk density is in 0.44g/cm3, porosity 80%;It is flat
Face direction resistivity 9.8m Ω cm;Tensile strength is 25N/cm.
Embodiment 3:
A kind of preparation method of fuel cell carbon fiber paper, the preparation method include the following steps:
(1) using mass ratio for the T700-24K carbon fiber of 6:4 and T300-24K carbon fiber is raw material, is passed through
After 2700 DEG C of high temperature graphitization processing, the staple fiber of 80mm is cut into.
(2) using double roller fibre opening machine to chopped carbon fiber carry out shredding, using air be decentralized medium, using turn
Fibrous raw material is separated into single fiber state by the revolution at a high speed roller that speed is 5000 revs/min, then passing through flow velocity is 30m/s
Air-flow defeated fine machine chopped carbon fiber is brought into air-flow carding machine carbon fiber is further combed, then use vibration frequency
Cooperate the vacuum lapping machine that pull of vacuum is 1500Pa to fine machine for the vibration of 1200r/min, force chopped carbon fiber sedimentation,
Form 0.12mm nonwoven page;Finally, bonded to nonwoven page at 120 DEG C using HDPE hot melt adhesive, and at 80 DEG C into
Row drying, is batched in rolls, obtains carbon paper preform.
(3) 2 layers of carbon paper precast body are impregnated using phenolic resin, and solidified 4 hours at 200 DEG C.Then in nitrogen
Under protective atmosphere, temperature is carbonized when being 900 DEG C, and repeated impregnations-solidification-carbonization technique is primary.
(4) then by by step (3) processing carbon paper preform temperature be 1100 DEG C, pressure 1000Pa, propylene
Flow be 4L/min, when the flow-rate ratio of propylene and nitrogen is 1:2, chemical vapor deposition 10 hours.
(5) it uses concentration to carry out purification processes 10min to carbon paper at room temperature for 1% freon, eliminates and deposited in carbon paper
Metal and nonmetalloid, then under argon atmosphere, 2500 DEG C of high temperature to carbon paper carry out graphitization processing 1 it is small
When, further increase the performance of carbon paper.
The performance of made carbon fiber paper: thickness is in 0.25mm, and bulk density is in 0.40g/cm3, porosity 84%;It is flat
Face direction resistivity 6.3m Ω cm;Tensile strength is 35N/cm.
Embodiment 4:
A kind of preparation method of fuel cell carbon fiber paper, the preparation method include the following steps:
(1) using mass ratio for the T700-50K carbon fiber of 4:6 and T300-50K carbon fiber is raw material, is passed through
After 2300 DEG C of high temperature graphitizations are handled 1 hour, the staple fiber of 50mm is cut into.
(2) using double roller fibre opening machine to chopped carbon fiber carry out shredding, using air be decentralized medium, using turn
Fibrous raw material is separated into single fiber state by the revolution at a high speed roller that speed is 6500 revs/min, then passing through flow velocity is 35m/s
The defeated fine machine of air-flow carbon fiber will further be combed in chopped carbon fiber band popularity stream carding machine, then use vibration frequency
Cooperate the vacuum lapping machine that pull of vacuum is 1500Pa to fine machine for the vibration of 1200r/min, force chopped carbon fiber sedimentation,
Form 0.25mm nonwoven page;Finally, bonded to nonwoven page at 120 DEG C using LDPE hot melt adhesive, and at 80 DEG C into
Row drying, is batched in rolls, obtains carbon paper preform.
(3) single layer carbon paper precast body is impregnated using phenolic resin, and solidified 6 hours at 200 DEG C.Then in nitrogen
Under gas shielded atmosphere, temperature is carbonized when being 900 DEG C.Repeated impregnations-solidification-carbonization technique is twice.
(4) then by by step (3) processing carbon paper preform temperature be 1100 DEG C, pressure 1000Pa, propylene
Flow be 5L/min, when the flow-rate ratio of propylene and nitrogen is 1:2, chemical vapor deposition 10 hours.
(5) it uses concentration to carry out purification processes 15min to carbon paper at room temperature for 1% hydrochloric acid, eliminates and exist in carbon paper
Metal and nonmetalloid;Then under argon atmosphere, 2500 DEG C of high temperature carry out carbon paper graphitization processing 1 hour,
Further increase the performance of carbon paper.
The performance of made carbon fiber paper: thickness is in 0.25mm, and bulk density is in 0.48g/cm3, porosity 76%;It is flat
Face direction resistivity 9.5m Ω cm;Tensile strength is 42N/cm.
Embodiment 5:
A kind of preparation method of fuel cell carbon fiber paper, the preparation method include the following steps:
(1) using mass ratio for the T700-12K carbon fiber of 7:3 and T300-12K carbon fiber is raw material, is passed through
After 2300 DEG C of high temperature graphitizations are handled 0.5 hour, the staple fiber of 40mm is cut into.
(2) using double roller fibre opening machine to chopped carbon fiber carry out shredding, using air be decentralized medium, using turn
Fibrous raw material is separated into single fiber state by the revolution at a high speed roller that speed is 4500 revs/min, then passing through flow velocity is 20m/s
Air-flow defeated fine machine chopped carbon fiber is brought into air-flow carding machine carbon fiber is further combed, then use vibration frequency
Cooperate the vacuum lapping machine that pull of vacuum is 950Pa to fine machine for the vibration of 1000r/min, forces chopped carbon fiber sedimentation, shape
At 0.10mm nonwoven page;Finally, being bonded to nonwoven page at 120 DEG C using hot melt adhesive, and done at 80 DEG C
It is dry, it batches in rolls, obtains carbon paper preform.
(3) 2 layers of carbon paper precast body are impregnated using phenolic resin, and solidified 3 hours at 180 DEG C.Then in nitrogen
Under protective atmosphere, temperature is carbonized when being 900 DEG C.
(4) then by by step (3) processing carbon paper preform temperature be 1050 DEG C, pressure 1000Pa, propylene
Flow be 3L/min, when the flow-rate ratio of propylene and nitrogen is 1:2, chemical vapor deposition 5 hours.
(5) it uses concentration to carry out purification processes 10min to carbon paper at room temperature for 0.5% hydrochloric acid, eliminates and deposited in carbon paper
Metal and nonmetalloid;Then under argon atmosphere, it is small that 2700 DEG C of high temperature carry out graphitization processing 1 to carbon paper
When, further increase the performance of carbon paper.
The performance of made carbon fiber paper: thickness is in 0.20mm, and bulk density is in 0.34g/cm3, porosity 88%;It is flat
Face direction resistivity 5.8m Ω cm;Tensile strength is 18N/cm.
Claims (10)
1. a kind of fuel cell carbon fiber paper, which is characterized in that the carbon fiber paper with a thickness of 0.10-0.30mm, volume
Density is 0.30-0.60g/cm3, porosity 60-90%;The resistivity of thickness direction≤0.16 Ω cm, in-plane
Resistivity≤0.01 Ω cm;Thermal coefficient at room temperature: vertical direction >=1.7W/ (mK), parallel direction >=21W/ (mK);
Gas permeation rate≤50mmH2O/mm。
2. the preparation method of fuel cell carbon fiber paper described in a kind of claim 1, which is characterized in that the preparation method packet
Include following steps:
(1) carbon fiber and graphiteization is handled;
(2) carbon paper preform is prepared using dry method of paper-making method;
(3) carbonization treatment is carried out to carbon paper preform;
(4) carbon paper preform of carbonization treatment is subjected to chemical vapor deposition;
(5) purification processes and graphitization processing are carried out to the carbon paper preform Jing Guo chemical vapor deposition process, institute is finally made
State fuel cell carbon fiber paper.
3. preparation method according to claim 2, which is characterized in that the condition of graphitization processing described in step (1) are as follows:
By carbon fiber under argon atmosphere, 1800-3000 DEG C of progress graphitization processing;While removing photoresist, the stone of carbon fiber is improved
Mo Huadu.
4. preparation method according to claim 2, which is characterized in that the preparation side of carbon paper preform described in step (2)
Method includes the following steps:
1. the carbon fiber of graphitization processing is cut into the carbon fiber that length is 10-100mm;
It is decentralized medium using air, using revolution at a high speed 2. carrying out shredding to chopped carbon fiber using double roller fibre opening machine
Roller, fibrous raw material is separated into single fiber state, then air-flow combing into is brought chopped carbon fiber by the defeated fine machine of air-flow
Carbon fiber is further combed in machine, then by net-forming process, forms nonwoven page;
3. being bonded to nonwoven page at 100-150 DEG C using hot melt adhesive, and it is dried at 80-120 DEG C, it is coiled to roll up
It takes, obtains carbon paper preform.
5. the preparation method according to claim 4, which is characterized in that step (2) 2. described in roller revolving speed be 3000-
7500 revs/min;The air stream transportation fibre machine and air-flow carding machine use compressed air for medium, gas flow rate 5-40m/s;
The net-forming process is inhaled heavy lapping machine to fine machine and vacuum using vibration and is used cooperatively, and chopped carbon fiber sedimentation is forced, wherein shaking
Dynamic frequency is 800-1200r/min, pull of vacuum 800-2000Pa;The nonwoven page with a thickness of 0.01-0.3mm.
6. the preparation method according to claim 4, which is characterized in that step (2) 3. described in hot melt adhesive be LDPE, HDPE
The mixing of one or both of powder;Nonwoven page is evenly distributed on by way of dusting, temperature be 100-150 DEG C into
Row bonding.
7. preparation method according to claim 2, which is characterized in that the process of carbonization described in step (3) are as follows: use phenol
Urea formaldehyde or asphaltic resin impregnate carbon paper precast body, and solidify 2-8 hours at 180-220 DEG C;Then in nitrogen
Under protective atmosphere, temperature is carbonized when being 600-1000 DEG C;The performance requirement of fuel cell controls dipping-solidification-carbon
Changing cycle-index is 1-5 times.
8. preparation method according to claim 2, which is characterized in that the process of chemical vapor deposition described in step (4)
Are as follows: the carbon paper preform of carbonization treatment is placed in chemical vapor deposition stove, to being vacuumized in reacting furnace, when pressure is less than
It when 1000Pa, starts to warm up, after temperature is to 900-1150 DEG C, is passed through propylene and nitrogen mixed gas, the flow of propylene is 2-
The flow-rate ratio of 3L/min, propylene and nitrogen is 1:2, deposition pressure 1000Pa, is controlled by control soaking time 10-100h
The final densities and porosity of composite material.
9. preparation method according to claim 2, which is characterized in that the method for purification processes described in step (5) are as follows: will
Carbon paper preform by chemical vapor deposition process immerses in fluorine-containing or chemical reagent containing chlorine, is 20-80 DEG C of item in temperature
To purification processes 2-30min is carried out under part, metal and nonmetalloid present in carbon paper are eliminated, then in argon atmosphere
Under, 1800-2700 DEG C of high temperature carries out graphitization processing to carbon paper, further increases the performance of carbon paper.
10. preparation method according to claim 9, which is characterized in that chemical reagent described fluorine-containing or containing chlorine are as follows: fluorine benefit
One of high, hydrofluoric acid, hypochlorous acid, hydrochloric acid are a variety of;The mass concentration of the reagent is 0.01-5%.
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