CN110116113A - A kind of gear cleaning machine of automation - Google Patents
A kind of gear cleaning machine of automation Download PDFInfo
- Publication number
- CN110116113A CN110116113A CN201810833290.6A CN201810833290A CN110116113A CN 110116113 A CN110116113 A CN 110116113A CN 201810833290 A CN201810833290 A CN 201810833290A CN 110116113 A CN110116113 A CN 110116113A
- Authority
- CN
- China
- Prior art keywords
- gear
- tracheae
- fuel tank
- cleaning machine
- oil pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
- B08B2203/02—Details of machines or methods for cleaning by the force of jets or sprays
- B08B2203/0217—Use of a detergent in high pressure cleaners; arrangements for supplying the same
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a kind of gear cleaning machine of automation, including rack, device A, device B and control unit, the machine frame inside has a type chamber；Described device B includes recyclable device, suction unit and purification device, the suction unit includes horn mouth and suction tube, the horn mouth, which is higher than, to be produced product fixing device and is located on rear side of rack, suction tube one end is connect with horn mouth, the other end is connect with purification device, and for the purification device for separating to mist of oil generated in cleaning process, the recyclable device includes funnel and hopper, funnel, which is located at, to be produced below product fixing device, and hopper is located at below funnel；The present invention solves the problems, such as that gear high-volume cleaning effect is bad, since the recycling of cleaning oil largely avoids the waste of resource again, whole process other processes in addition to needing mutual disassembly's gear can all be operated by equipment autonomously, shortened production procedure time-consuming, greatly improved working efficiency.
Description
Technical field
The present invention relates to machine automatization cleaning field more particularly to a kind of gear cleaning machines of automation.
Background technique
Automation refers to that machinery equipment, system or production, management process in the direct presence of nobody or less people, are pressed
According to the requirement of people, by detecting automatically, information processing, analytical judgment, manipulation and control, the process of the set goal is realized.Automatically
Change technology is widely used in industry, agricultural, military affairs, scientific research, communications and transportation, business, medical treatment, service and family etc..
But for Gear Industry field, due to generated greasy dirt in the particularity and process engineering of gear self structure
The attachment characteristic having, for gear conventional clean mode there are four types of:
One, it is artificial to clean, employ a large amount of employees little by little to be cleaned with brush；
Two, high-pressure wash, be made by power device (motor, gasoline engine, diesel engine) high-pressure plunger pump generate high pressure water come
Rinse the machine of body surface.It can remove dirt, wash away, and achieve the purpose that cleaning object surface；
Three, hydraulic cleaning is generated or is invaded in manufacture, assembly, use process and maintenance for washing and filtering hydraulic system
Pollutant;It is readily applicable to the periodic maintenance filtering to working fluid；
Four, spray cleaning is a kind of industrial washing device that body surface is rinsed using hydraulic pressure.It shells workpiece surface dirt
From washing away, achieve the purpose that cleaning object surface.
But the above cleaning way only for small lot gear cleaning have better effects, for high-volume gear cleaning someone will
The problems such as power and resources costs are excessively high, and cleaning quality is low.
Summary of the invention
To solve the above-mentioned problems, the purpose of the present invention is to provide a kind of gear cleaning machines of automation.
In order to achieve the above purpose, present invention employs technical solutions below:
A kind of gear cleaning machine of automation, comprising:
Rack, the machine frame inside have a type chamber；
Device A, including fuel delivery device, tracheae and production product fixing device, the fuel delivery device includes fuel tank, oil pump and oil pipe, institute
It states fuel tank and oil pump is located at type chamber lower part, the production product fixing device is located above fuel tank, and the oil pipe and tracheae are side by side and position
Above production product fixing device；
Device B, including recyclable device, suction unit and purification device, the suction unit include horn mouth and suction tube, described
Horn mouth, which is higher than, to be produced product fixing device and is located on rear side of rack, and suction tube one end is connect with horn mouth, the other end and purification device
Connection, the purification device for being separated to mist of oil generated in cleaning process, the recyclable device include funnel with
Hopper, funnel, which is located at, to be produced below product fixing device, and hopper is located at below funnel；
Control unit, including first driving device and operator control panel, first driving device are used for control device B.
Further, the fuel tank includes the first fuel tank and the second fuel tank, the first fuel tank and the second fuel tank it is arranged side by side and with every
It is separated from plate, the oil pump includes the first oil pump and the second oil pump, and the first oil pump and the second oil pump are arranged side by side, and the oil pipe includes the
One oil pipe and the second oil pipe, the first oil pipe and the second oil pipe are arranged side by side.The present invention is cleaned using two stages, and the arrangement of oil pipe,
There can be better cleaning effect.
Further, the tracheae includes the first tracheae and the second tracheae, and the first tracheae and the second tracheae are arranged side by side.The present invention
Tracheae is arranged side by side, can more thoroughly purge gear clean.
Further, the isolation board upper end is additionally provided with the first fixing seat, and first fixing seat both ends are respectively equipped with
Two fixing seats and third fixing seat, are equipped with rotary shaft between the second fixing seat and third fixing seat, rotating shaft terminal is cased with the first rotation
Switch block and the second spill spin block, the first spill spin block are fixed with hopper both ends respectively with the second spill spin block.Hopper of the present invention is rotatable, really
The export direction for having protected hopper can turn to the first fuel tank and the second fuel tank respectively.
Further, second fixing seat is additionally provided with groove, is equipped with rack gear in the groove, the rack gear is in groove
It slidably and above rack gear is equipped with gear, wheel and rack is cooperatively connected, and the gear and rotary shaft are cooperatively connected.Ensure to rotate
Axis can be driven by gear to be rotated.
Further, the first driving device is fixed with rack gear, for controlling rack gear sliding.The present invention is by the first driving
Device controls rack gear sliding, and band moving gear rotates, to control hopper rotation.
Further, the tracheae and oil pipe lower end are equipped with supporting plate, and supporting plate is located above oil pump, and supporting plate lower end is equipped with and is cased with
The screw rod of link block, link block are fixedly connected with supporting plate.Link block of the present invention is moved forward and backward because of the rotation of screw rod, to drive
Tracheae and oil pipe are moved forward and backward, and have more thorough cleaning effect.
Further, described screw rod one end is also connected with motor.Motor drives screw mandrel rotation of the present invention.
Further, the tracheae and oil pipe upper end are further fixed on inductor in place, are respectively equipped on front side of type chamber with rear side
First inductive switch and the second inductive switch in place in place.The present invention is because inductor can determine that tracheae and oil pipe carry out reversion in place
Journey.
Further, the control unit is additionally provided with operator control panel, is set in rack.The easy sight easy to operate of operation of the present invention screen position
It examines.
Using the above preferred scheme, large batch of gear can be placed on producing product fixing device, and for gear
Cleaning is divided into two stages, and the first fuel tank is tentatively cleaned with the first oil pipe progress first stage, the first gas after the completion of preliminary cleaning
Pipe air blowing blows clean gear, if cleaning effect falls flat, may be repeated the step, until achieving the desired results
Until, the oil that oil pipe is sprayed during this liquid portion after cleaning gear will flow into the first fuel tank by recyclable device,
Enter after the purified device processing of mist of oil part the first fuel tank；The second fuel tank of second stage and the second oil pipe are finally cleaned,
The air blowing of the second tracheae blows clean gear after the completion of cleaning, if cleaning effect falls flat, may be repeated the step,
Until achieving the desired results, liquid portion will be by recycling dress after cleaning gear for the oil that oil pipe is sprayed during this
It sets and flows into the second fuel tank, the first fuel tank of entering after the purified device processing in mist of oil part；
The present invention solves the problems, such as that gear high-volume cleaning effect is bad, since the recycling of cleaning oil largely avoids again
The waste of resource, whole process other processes in addition to needing mutual disassembly's gear can all be operated by equipment autonomously, shorten production
Process is time-consuming, greatly improves working efficiency.
Detailed description of the invention
Fig. 1 is the overall structure diagram of one embodiment of the present invention.
Fig. 2 is the other direction overall structure diagram of one embodiment of the present invention.
Fig. 3 is the partial structure diagram of one embodiment of the present invention.
Fig. 4 is the magazine attachment structural schematic diagram of one embodiment of the present invention.
Fig. 5 is the magazine attachment structural schematic diagram of one embodiment of the present invention.
Specific embodiment
Present invention is further described in detail for 1-5 and specific embodiment with reference to the accompanying drawing, but they are not to this
The limitation of invention.
Embodiment
A kind of gear cleaning machine of automation as shown in Figure 1, comprising:
Rack 1 has a type chamber inside the rack 1；
Device A, including fuel delivery device 2, tracheae and production product fixing device 4, the fuel delivery device 2 include fuel tank, oil pump and oil pipe,
The fuel tank and oil pump are located at type chamber lower part, and the production product fixing device 4 is located above fuel tank, the oil pipe and tracheae side by side and
Above production product fixing device 4；
Device B, including recyclable device 5, suction unit 6 and purification device 7, the suction unit 6 include horn mouth 61 and suction
Pipe 62, the horn mouth 61, which is higher than, to be produced product fixing device 4 and is located at 1 rear side of rack, and 62 one end of suction tube is connect with horn mouth 61,
The other end is connect with purification device 7, and the purification device 7 is described for separating to mist of oil generated in cleaning process
Recyclable device 5 includes funnel 51 and hopper 52, and funnel 51, which is located at, produces 4 lower section of product fixing device, and hopper 52 is located at 51 lower section of funnel；
Control unit 8, including first driving device 81, first driving device 81 and operator control panel 82, first driving device 81 is for controlling
Device B processed.
In order to further optimize implementation result of the invention, in another embodiment of the invention, aforementioned interior
On the basis of appearance, the fuel tank includes the first fuel tank 211 and the second fuel tank 212, and the first fuel tank 211 and the second fuel tank 212 are side by side
And separated with isolation board 53, the oil pump includes the first oil pump 221 and the second oil pump 222, the first oil pump 221 and the second oil pump
222 side by side, and the oil pipe includes the first oil pipe 231 and the second oil pipe 232, and the first oil pipe 231 and the second oil pipe 232 are side by side.
Further, the tracheae includes the first tracheae 31 and the second tracheae 32, and the first tracheae 31 and the second tracheae 32 are simultaneously
Column.
Further, 53 upper end of isolation board is additionally provided with the first fixing seat 54,54 both ends of the first fixing seat difference
Equipped with the second fixing seat 55 and third fixing seat 56, rotary shaft 57, rotation are equipped between the second fixing seat 55 and third fixing seat 56
57 both ends of axis are cased with the first spill spin block 58 and the second spill spin block 59, the first spill spin block 58 and the second spill spin block 59 respectively with hopper 52
Both ends are fixed.
Further, second fixing seat 55 is additionally provided with groove, is equipped with rack gear 101, the rack gear 101 in the groove
No.1 gear 102 slidably and above rack gear 101 is equipped in groove, No.1 gear 102 and rack gear 101 are cooperatively connected, described
No.1 gear 102 and rotary shaft 57 are cooperatively connected.
Further, the first driving device 81 and rack gear 101 are fixed, slide for controlling rack gear 101.
Further, the tracheae and oil pipe lower end are equipped with supporting plate 24, and supporting plate 24 is located above oil pump, and 24 lower end of supporting plate is set
There is the screw rod 26 for being cased with link block 25, link block 25 is fixedly connected with supporting plate 24.
Further, described 26 one end of screw rod is also connected with motor 27.
Further, the tracheae and oil pipe upper end are further fixed on inductor 28 in place, set respectively on front side of type chamber with rear side
There are the first inductive switch 281 and the second inductive switch 282 in place in place.
Further, the control unit 8 is additionally provided with operator control panel 82, is set in rack 1.
In conclusion producing when the present embodiment works and being placed with large batch of gear, the first fuel tank 211 on product fixing device 4
In poor ignition quality fuel is housed, clean diesel oil is housed in the second fuel tank 212, the settable first stage of operator control panel 82 and second stage are passed through
Each self-cleaning number, the first stage i.e. preliminary cleaning when, the first oil pump 221 extracts diesel oil from the first fuel tank 211 and passes through the
One oil pipe 231 is sprayed on gear and sprayed gear can be driven to rotate, to reach the degree cleaned to gear, together comprehensively
When, such as stepper motor 27 of motor 27 starts, and drive screw rod 26 to rotate, thus move link block 25 can on screw rod 26, from
And the first oil pipe 231 is mobile, with inductor 28 in place from the first inductive switch 281s in place, reaches the second induction in place and opens
Close 282 after reversely reach again first in place inductive switch 281 for complete a diesel oil cleaning process；
Then, the first oil pipe 231 is closed, the starting of the first tracheae 31, and is carried out air blowing process to gear and can be rotated with moving gear,
To reaching the degree cleaned to gear comprehensively, meanwhile, stepper motor 27 drives screw rod 26 to rotate, to make link block 25 can be
It moves on screw rod 26, so that the first tracheae 31 is mobile, with inductor 28 in place from the first inductive switch 281s in place, reaches
Second reversely reach again after inductive switch 282 in place first in place inductive switch 281 be an air blowing process, under normal circumstances,
Air blowing process is five times；
In preliminary cleaning process, such as cylinder of first driving device 81 pushes rack gear 101 according to setting, with rack gear 101
The No.1 gear 102 of cooperation rotates, and rotary shaft 57 is driven to rotate, and the first spill spin block 58 and the second spill spin block 59 rotate, hopper 52
Rotation is to make the outlet end of hopper 52 turn to the first fuel tank 211;
The above are primary preliminary cleaning processes, if not up to expected cleaning effect, need to repeat the step, until reaching expected effect
Fruit；
After the completion of preliminary cleaning, start second and clean, the second oil pump 222 extracts diesel oil from the second fuel tank 212 and passes through the
Two oil pipes 232 are sprayed on gear and sprayed gear can be driven to rotate, to reach the degree cleaned to gear, together comprehensively
When, such as stepper motor 27 of motor 27 drives screw rod 26 to rotate, to make link block 25 that can move on screw rod 26, thus second
Oil pipe 232 is mobile, with inductor 28 in place from the first inductive switch 281s in place, reaches second in place after inductive switch 282
Reversely reach again first in place inductive switch 281 for complete a diesel oil cleaning process；
Then, the second oil pipe 232 is closed, the starting of the second tracheae 32, and is carried out air blowing process to gear and can be rotated with moving gear,
To reaching the degree cleaned to gear comprehensively, meanwhile, stepper motor 27 drives screw rod 26 to rotate, to make link block 25 can be
It moves on screw rod 26, so that the second tracheae 32 is mobile, with inductor 28 in place from the first inductive switch 281s in place, reaches
Second reversely reach again after inductive switch 282 in place first in place inductive switch 281 be an air blowing process, under normal circumstances,
Air blowing process is five times；
During secondary cleaning, such as cylinder of first driving device 81 pulls rack gear 101 according to setting, with rack gear 101
The No.1 gear 102 of cooperation rotates, and rotary shaft 57 is driven to rotate, and the first spill spin block 58 and the second spill spin block 59 rotate, hopper 52
Rotation is to make the outlet end of hopper 52 turn to the second fuel tank 212;
The above are secondary cleaning processes, if not up to expected cleaning effect, need to repeat the step, until reaching desired effect；
In entire cleaning process, purification device 7 will be cleaned all in working condition, the suction unit 6 such as horn mouth 61
Generated mist of oil inspiration is gone and is sent into purification device 7 in the process, so that mist of oil be separated, generated diesel oil send to
First fuel tank 211.
In short, the foregoing is merely presently preferred embodiments of the present invention, made by all ranges according to the present patent application patent
Deng variation and modification, it is all covered by the present invention.
Claims (10)
1. a kind of gear cleaning machine of automation, comprising:
Rack (1), the rack (1) is internal a type chamber；
Device A, including fuel delivery device (2), tracheae (3) and production product fixing device (4), the fuel delivery device (2) includes fuel tank
(21), oil pump (22) and oil pipe (23), the fuel tank (21) and oil pump (22) are located at type chamber lower part, the production product fixing device
(4) it is located above fuel tank (21), the oil pipe (23) and tracheae (3) are side by side and above production product fixing device (4)；
Device B, including recyclable device (5), suction unit (6) and purification device (7), the suction unit (6) includes horn mouth
(61) with suction tube (62), the horn mouth (61), which is higher than, to be produced product fixing device (4) and is located on rear side of rack (1), suction tube
(62) one end is connect with horn mouth (61), and the other end is connect with purification device (7), and the purification device (7) is used for cleaning
Generated mist of oil is separated in journey, and the recyclable device (5) includes funnel (51) and hopper (52), and funnel (51), which is located at, to be produced
Below product fixing device (4), hopper (52) is located at below funnel (51)；
Control unit (8), including first driving device (81) and operator control panel (82), first driving device (81) are used for control device B.
2. the gear cleaning machine of required a kind of automation according to claim 1, it is characterised in that: the fuel tank includes first
Fuel tank (211) and the second fuel tank (212), the first fuel tank (211) are separated side by side and with isolation board (53) with the second fuel tank (212),
The oil pump includes the first oil pump (221) and the second oil pump (222), the first oil pump (221) and the second oil pump (222) side by side, institute
Stating oil pipe includes the first oil pipe (231) and the second oil pipe (232), and the first oil pipe (231) and the second oil pipe (232) are arranged side by side.
3. the gear cleaning machine of required a kind of automation according to claim 1, it is characterised in that: the tracheae includes first
Tracheae (31) and the second tracheae (32), the first tracheae (31) and the second tracheae (32) are arranged side by side.
4. according to a kind of gear cleaning machine of automation required by claim 2, it is characterised in that: on the isolation board (53)
End is additionally provided with the first fixing seat (54), and the first fixing seat (54) both ends are respectively equipped with the second fixing seat (55) and third is fixed
Seat (56) is equipped with rotary shaft (57) between the second fixing seat (55) and third fixing seat (56), and rotary shaft (57) both ends are cased with first
Spill spin block (58) and the second spill spin block (59), the first spill spin block (58) are solid with hopper (52) both ends respectively with the second spill spin block (59)
It is fixed.
5. according to a kind of gear cleaning machine of automation required by claim 4, it is characterised in that: second fixing seat
(55) be additionally provided with groove, be equipped with rack gear (101) in the groove, the rack gear (101) in groove slidably and rack gear (101)
Top is equipped with No.1 gear (102), and No.1 gear (102) and rack gear (101) are cooperatively connected, the No.1 gear (102) and rotation
Shaft (57) is cooperatively connected.
6. according to a kind of gear cleaning machine of automation required by claim 5, it is characterised in that: the first driving device
(81) fixed with rack gear (101), for controlling rack gear (101) sliding.
7. a kind of gear cleaning machine of automation according to claim 1, it is characterised in that: the tracheae (3) and oil pipe
(23) lower end is equipped with supporting plate (24), and supporting plate (24) is located above oil pump (22), and supporting plate (24) lower end is equipped with and is cased with link block (25)
Screw rod (26), link block (25) is fixedly connected with supporting plate (24).
8. a kind of gear cleaning machine of automation according to claim 7, it is characterised in that: described screw rod (26) one end is also
It is connected with motor (27).
9. a kind of gear cleaning machine of automation according to claim 1, it is characterised in that: the tracheae (3) and oil pipe
(23) upper end is further fixed on inductor (28) in place, be respectively equipped on front side of type chamber with rear side first in place inductive switch (281) and
Second inductive switch (282) in place.
10. a kind of gear cleaning machine of automation according to claim 1, it is characterised in that: the operator control panel (82) sets
In on rack (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810833290.6A CN110116113B (en) | 2018-07-26 | 2018-07-26 | Automatic gear cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810833290.6A CN110116113B (en) | 2018-07-26 | 2018-07-26 | Automatic gear cleaning machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110116113A true CN110116113A (en) | 2019-08-13 |
| CN110116113B CN110116113B (en) | 2021-10-29 |
Family
ID=67519734
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810833290.6A Active CN110116113B (en) | 2018-07-26 | 2018-07-26 | Automatic gear cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110116113B (en) |
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| CN104307791A (en) * | 2014-10-30 | 2015-01-28 | 江苏帝达贝轴承有限公司 | Special washing machine for low-noise and high-strength roller bearings |
| CN204222383U (en) * | 2014-10-08 | 2015-03-25 | 无锡市瑞纽机械科技有限公司 | The mobile cleaning nozzle component of cylinder cleaning device |
| CN105834161A (en) * | 2016-06-16 | 2016-08-10 | 湖北省新石器电陶科技有限公司 | Full automatic cleaning machine for vacuum switch tubes |
| CN206535811U (en) * | 2017-02-16 | 2017-10-03 | 深圳市德瑞安精密清洗设备有限公司 | Rotary spray cleaning machine |
| CN107537687A (en) * | 2017-09-06 | 2018-01-05 | 田建珍 | A kind of batch (-type) mineral products iron ores particle concentration equipment |
| CN207188330U (en) * | 2017-08-29 | 2018-04-06 | 贵阳市第六医院有限公司 | A kind of medical cleaning sterilizing device of convenient use |
| CN207521984U (en) * | 2017-11-24 | 2018-06-22 | 无锡市喜德金属科技有限公司 | Welding tooling assists turnover device |
| CN207563337U (en) * | 2017-11-13 | 2018-07-03 | 陕西航天机电环境工程设计院有限责任公司 | A kind of cleaning machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1993001008A1 (en) * | 1991-07-05 | 1993-01-21 | Soichiro Yamamoto | Parts washer |
| CN102397847A (en) * | 2010-09-10 | 2012-04-04 | 李世武 | Cleaning machine for dirty marks on screens |
| CN201862592U (en) * | 2010-11-25 | 2011-06-15 | 山东高密润达机油泵有限公司 | Automatic part cleaning machine |
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| CN105834161A (en) * | 2016-06-16 | 2016-08-10 | 湖北省新石器电陶科技有限公司 | Full automatic cleaning machine for vacuum switch tubes |
| CN206535811U (en) * | 2017-02-16 | 2017-10-03 | 深圳市德瑞安精密清洗设备有限公司 | Rotary spray cleaning machine |
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| CN207521984U (en) * | 2017-11-24 | 2018-06-22 | 无锡市喜德金属科技有限公司 | Welding tooling assists turnover device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110116113B (en) | 2021-10-29 |
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