CN110103021A - A kind of semi-automatic processing line of sofa - Google Patents
A kind of semi-automatic processing line of sofa Download PDFInfo
- Publication number
- CN110103021A CN110103021A CN201910397438.0A CN201910397438A CN110103021A CN 110103021 A CN110103021 A CN 110103021A CN 201910397438 A CN201910397438 A CN 201910397438A CN 110103021 A CN110103021 A CN 110103021A
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- CN
- China
- Prior art keywords
- workbench
- flow
- sofa
- semi
- type workbench
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C17/00—Sofas; Couches; Beds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Nursing (AREA)
- Special Chairs (AREA)
Abstract
The present invention discloses a kind of semi-automatic processing line of sofa, including fixed work bench, flow-type workbench, control centre, pusher, and the fixed work bench, which is successively arranged, to be fixed on ground, and quantity is consistent with flow-type workbench；Flow-type workbench bottom is equipped with universal wheel, it is connected integrally between flow-type workbench by connector, initial position is thrown into fixed work bench nearby and corresponds, one or more flow-type workbench is equipped with the pusher wherein, pusher is connected with the control centre, and the instruction issued according to control centre pushes flow-type workbench is whole to flow along fixed work bench arragement direction automatically.It is really flowed by the assembly line that the flow-type workbench of flowing is assembled by sofa, reduces and carry, reduce employee work intensity, reduce the problem of product is damaged and scratched, improve production qualification rate.
Description
Technical field
The present invention relates to sofa manufacturing fields, are related to assembly line semiautomatic equipment, can solve pipelining mobility
Inadequate problem.
Background technique
Field is assembled in existing sofa, mainly using the manual operations of stationary work-table face, there is following problems:
1, fixed mesa cannot allow semi-finished product effective flowing, need manual handling, increase employee work intensity, and production efficiency is low.2, people
Work carrying is easy to cause product to damage, and scratches fixed mesa.3, productive temp cannot be set according to product, it cannot periodically control person
Work operating efficiency.4. occupied ground area is bigger.
Summary of the invention
In order to solve the above technical problems, the present invention provides a kind of semi-automatic processing line of sofa.
The invention adopts the following technical scheme:
A kind of semi-automatic processing line of sofa, including fixed work bench, flow-type workbench, control centre, promotion
Device, the fixed work bench, which is successively arranged, to be fixed on ground, and quantity is consistent with flow-type workbench；The flow-type work
Platform bottom is equipped with universal wheel, is connected between flow-type workbench by connector integral, initial position is thrown into fixed
It near workbench and corresponds, one or more flow-type workbench is equipped with the pusher, pusher wherein
The instruction for being connected with the control centre, and being issued according to control centre pushes flow-type workbench whole along fixed automatically
The flowing of workbench arragement direction.
Further, the control centre is for setting productive temp, by pusher control flowing workbench operation or
Stop.
Further, the semi-automatic processing line of the sofa further includes for integrally returning back to initially flow-type workbench
The loop of position.
Further, the flow-type workbench or fixed work bench are equipped with lifting platform.The lifting platform includes lifting
Bar, the lifting motor being connected with elevating lever, the lifting being connected with lifting motor start switch.
Further, the fixed work bench includes that the dress successively arranged spells cotton workbench, dress cushion cotton workbench, lays one's hand on and help
Hand workbench lays one's hand on backrest workbench, lays one's hand on cushion workbench, handrail assembling table, bottoming cloth workbench, assembling brandreth work
Platform lays one's hand on foreboard workbench, assembling foreboard workbench.
Further, the spacing of the flow-type workbench adjacent thereto of fixed work bench described in initial position is 40-80cm,
It should not be too large or too small.
Compared with prior art, the present invention is really flowed by the assembly line that the flow-type workbench of flowing is assembled by sofa
It moves up, reduces and carry, reduce employee work intensity, reduce the problem of product is damaged and scratched, improve production qualification rate；
Common sofa can be operated directly in flow-type workbench, while retain the assembly that fixed work bench facilitates specific sofa, compatible
Property is good；Production beat is set, production efficiency is improved；Site area is saved, level ground effect is improved.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is control centre's schematic diagram.
In figure, 100- fixed work bench, 101- dress spells cotton workbench, and 102- fills cushion cotton workbench, and 103- lays one's hand on handrail
Workbench, 104- lay one's hand on backrest workbench, and 105- lays one's hand on cushion workbench, 106- handrail assembling table, 107- bottoming cloth workbench,
108- assembles brandreth workbench, and 109- lays one's hand on foreboard workbench, and 110- assembles foreboard workbench, 200- flow-type workbench, 300-
Pusher, 400- control centre, 500- loop.
Specific embodiment
Technical solution to facilitate the understanding of the present invention is described in detail below in conjunction with attached drawing and specific embodiment.
As shown in Figure 1, a kind of semi-automatic processing line of sofa, including workbench, control centre 400, pusher 300,
Loop 500.
Workbench is divided into fixed work bench 100 and 200 two kinds of flow-type workbench, and fixed work bench is fixedly installed in
On ground, successively arrange in the same direction by process front and back, fore-and-aft clearance 75cm, bed dimension 1.15m*1m*75cm,
Respectively dress spells cotton workbench 101, dress cushion cotton workbench 102, lays one's hand on handrail workbench 103, lay one's hand on backrest workbench 104, lay one's hand on seat
Pad workbench 105, bottoming cloth workbench 107, assembling brandreth workbench 108, lays one's hand on foreboard workbench at handrail assembling table 106
109, foreboard workbench 110 is assembled.Dress spell cotton workbench 101, dress cushion cotton workbench 102 be used for fill in and close cushion sponge and
Doll instant noodles；Lay one's hand on handrail workbench 103, lay one's hand on backrest workbench 104, lay one's hand on cushion workbench 105 be respectively used to lay one's hand on handrail processed, backrest,
Cushion；Handrail assembling table 106 is used for the assembling of product handrail；Assembling brandreth workbench 107 is for assembling functional frame；Before laying one's hand on
Plate workbench 109 is for laying one's hand on foreboard processed；Assembling foreboard workbench 110 is for assembling foreboard.
200 bottom of flow-type workbench is equipped with 4 universal wheels, increases flexibility ratio；Each flow-type workbench passes through side
The connection hook front and back on side links together, and can also independently dismantle, fore-and-aft clearance 45cm, flow-type bed dimension 2.45m*
1.5m*48cm；Flow-type workbench quantity, arragement direction and fixed work bench correspond, left side fixed work bench with
The flow-type workbench spacing on right side is 60cm.
Pusher 300 is set to penultimate flow-type workbench side, drives all flow-type workbench are past to flow down
It moves, is equipped with automatic and semi-automatic function, there is advance, backspace button switch, when being equipped with time-controllable device in pusher can adjust
Between speed, and by control centre 400 operate control.Control centre 400 is controlled by pusher and is flowed for setting productive temp
The operation or stopping of workbench and abnormal alarm lamp.
It after product is transported to terminal by flow-type workbench 200, needs to be back to starting point, passes through channel steel loop 500
It realizes.
For common sofa, it can directly be operated on flow-type workbench, manual handling sofa not needed, by control centre
The productive temp of setting is run down automatically, is efficiently accomplished sofa finished product and offline within the set time, be will not influence work
Speed reduces defective products and frays.
Flexibility ratio is produced to increase sofa, fixed work bench can be used in combination with flow-type workbench.In 10 workbench, push away
Totally 12 work stations are equipped with a staff and orderly fulfil assignment process for dynamic device, control centre, are equipped with by each workbench
Produced needed for good in progress materials and leather sheath.Material clerk effectively makes the material of distribution time and needs.And it sets
Good effective material placement position is simultaneously neat, and required material can be taken by allowing employee to stretch out one's hand, and employee is avoided to look for the time of material
Waste.Fixed work bench is conducive to shell foot chair bulk-breaking and operates with.Such as: lay one's hand on handrail；Lay one's hand on backrest；Lay one's hand on cushion；Lay one's hand on foreboard etc.
Widget carries out the timing of personnel's fixed point location, and fixed work bench operation can be selected.The component laid one's hand on is put into flow-type workbench
Carry out assembling finished product.Entire assembly line entirety olderly flowage, such as there is exception in some work station in flow process, employee can beat
Open platform alarm switch.
Control centre's circuit diagram is as shown in Fig. 2, in figure, FU protective tube, ST stop button, the KT time relay, KM exchange
Contactor, J1, J2 are opened close to switch, QA1 inching button (preceding), QA2 inching button (rear), QA3 oil, KA1 advance plastic packaging relay
Device, KA3 retreat plastic seal relay, and C1, C2 are respectively electromagnetic valve coil (forward and backward), and EL1, EL2 are respectively forward and backward indicator light,
KA, KA2 plastic seal relay coil, DT single-pole double-throw switch (SPDT) (change-over switch).
In order to increase the convenience of operation, flow-type workbench or fixed work bench can install lifting platform additional, facilitate certain
The operation for needing to go up and down.Lifting platform includes that elevating lever, the lifting motor being connected with elevating lever, the lifting being connected with lifting motor are opened
Dynamic switch.
The above is only the preferred embodiment of the present invention, protection scope of the present invention is with claim limited range
Standard, several improvements and modifications that those skilled in the art make without departing from the spirit and scope of the present invention also should be regarded as this
The protection scope of invention.
Claims (7)
1. a kind of semi-automatic processing line of sofa, it is characterised in that: including fixed work bench, flow-type workbench, control
Center, pusher, the fixed work bench, which is successively arranged, to be fixed on ground, and quantity is consistent with flow-type workbench；It is described
Flow-type workbench bottom is equipped with universal wheel, is connected between flow-type workbench by connector integral, initial position row
It is put in fixed work bench nearby and corresponds, one or more flow-type workbench is equipped with the promotion wherein
Device, the instruction that pusher is connected with the control centre, and is issued according to control centre push flow-type workbench whole automatically
It is flowed along fixed work bench arragement direction.
2. the semi-automatic processing line of sofa as described in claim 1, it is characterised in that: the semi-automatic continuous productive process of sofa
Line further includes the loop for flow-type workbench integrally to be returned back to initial position.
3. the semi-automatic processing line of sofa as described in claim 1, it is characterised in that: the flow-type workbench or fixation
Formula workbench is equipped with lifting platform.
4. the semi-automatic processing line of sofa as claimed in claim 3, it is characterised in that: the lifting platform include elevating lever,
The lifting motor being connected with elevating lever, the lifting being connected with lifting motor start switch.
5. the semi-automatic processing line of sofa as described in claim 1, it is characterised in that: the fixed work bench include according to
The dress of secondary arrangement spells cotton workbench, dress cushion cotton workbench, lays one's hand on handrail workbench, lay one's hand on backrest workbench, lay one's hand on cushion workbench, help
Hand assembling table, assembling brandreth workbench, lays one's hand on foreboard workbench, assembling foreboard workbench at bottoming cloth workbench.
6. the semi-automatic processing line of sofa as described in claim 1, it is characterised in that: the control centre is for setting life
Beat is produced, the operation or stopping of flowing workbench are controlled by pusher.
7. the semi-automatic processing line of sofa as described in claim 1, it is characterised in that: fixed work described in initial position
The spacing of platform flow-type workbench adjacent thereto is 40-80cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910397438.0A CN110103021A (en) | 2019-05-14 | 2019-05-14 | A kind of semi-automatic processing line of sofa |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910397438.0A CN110103021A (en) | 2019-05-14 | 2019-05-14 | A kind of semi-automatic processing line of sofa |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110103021A true CN110103021A (en) | 2019-08-09 |
Family
ID=67489863
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910397438.0A Withdrawn CN110103021A (en) | 2019-05-14 | 2019-05-14 | A kind of semi-automatic processing line of sofa |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110103021A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB0027781D0 (en) * | 1999-11-18 | 2000-12-27 | Honda Motor Co Ltd | An apparatrus for assembling a floor of a vehicle |
| CN1303810A (en) * | 2000-01-11 | 2001-07-18 | 株式会社自动车电网络技术研究所 | Assembling line for bunched line and wheel type bench |
| CN201240073Y (en) * | 2008-08-21 | 2009-05-20 | 合肥锻压机床有限公司 | Connection device for double moveable platforms |
| CN101480974A (en) * | 2008-12-30 | 2009-07-15 | 奇瑞汽车股份有限公司 | Fixture conveying equipment and method for conveying workpiece using the equipment |
| CN103240593A (en) * | 2013-04-24 | 2013-08-14 | 大连德新机电技术工程有限公司 | Conveyor pallet for motor stator subpackaging line |
| CN104842161A (en) * | 2015-06-01 | 2015-08-19 | 横店集团英洛华电气有限公司 | Scooter assembly line |
| CN105345466A (en) * | 2015-12-16 | 2016-02-24 | 芜湖瑞泰汽车零部件有限公司 | Assembling line and assembling method for car seat |
| CN206010316U (en) * | 2016-08-30 | 2017-03-15 | 庆铃汽车（集团）有限公司 | A kind of muffler ASSY dispenses dispenser |
| CN109515872A (en) * | 2019-01-10 | 2019-03-26 | 中源家居股份有限公司 | A kind of single-piece streamline of fixed sofa |
-
2019
- 2019-05-14 CN CN201910397438.0A patent/CN110103021A/en not_active Withdrawn
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB0027781D0 (en) * | 1999-11-18 | 2000-12-27 | Honda Motor Co Ltd | An apparatrus for assembling a floor of a vehicle |
| CN1303810A (en) * | 2000-01-11 | 2001-07-18 | 株式会社自动车电网络技术研究所 | Assembling line for bunched line and wheel type bench |
| CN201240073Y (en) * | 2008-08-21 | 2009-05-20 | 合肥锻压机床有限公司 | Connection device for double moveable platforms |
| CN101480974A (en) * | 2008-12-30 | 2009-07-15 | 奇瑞汽车股份有限公司 | Fixture conveying equipment and method for conveying workpiece using the equipment |
| CN103240593A (en) * | 2013-04-24 | 2013-08-14 | 大连德新机电技术工程有限公司 | Conveyor pallet for motor stator subpackaging line |
| CN104842161A (en) * | 2015-06-01 | 2015-08-19 | 横店集团英洛华电气有限公司 | Scooter assembly line |
| CN105345466A (en) * | 2015-12-16 | 2016-02-24 | 芜湖瑞泰汽车零部件有限公司 | Assembling line and assembling method for car seat |
| CN206010316U (en) * | 2016-08-30 | 2017-03-15 | 庆铃汽车（集团）有限公司 | A kind of muffler ASSY dispenses dispenser |
| CN109515872A (en) * | 2019-01-10 | 2019-03-26 | 中源家居股份有限公司 | A kind of single-piece streamline of fixed sofa |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20190809 |