CN110102222A - A kind of hybrid particles material, hybrid particles material preparation process and equipment, ceramic tile - Google Patents
A kind of hybrid particles material, hybrid particles material preparation process and equipment, ceramic tile Download PDFInfo
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- CN110102222A CN110102222A CN201910430750.5A CN201910430750A CN110102222A CN 110102222 A CN110102222 A CN 110102222A CN 201910430750 A CN201910430750 A CN 201910430750A CN 110102222 A CN110102222 A CN 110102222A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/22—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/26—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic on endless conveyor belts
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Glanulating (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention discloses a kind of hybrid particles material, base particle material including composite particles material and more than one, the composite particles material is put together by more than one described base particle material, the base particle material is formed by powder and is obtained, and a variety of base particle material in the composite particles material keep respective property.The invention also discloses hybrid particles material preparation process and equipment, ceramic tile accordingly.More kinds of properties are presented in hybrid particles material of the present invention, and texture imposes on brick face closer to stone particles, by its cloth, restores the sand particles mechanism of lithotome, and the brick face effect of formation is more life-like.Using hybrid particles preparation method for material of the invention and equipment, storage can be made in the powder of basis of formation particulate material in advance, and base particle material can arrange in pairs or groups on demand in the preparation, and hybrid particles material is arranged in pairs or groups immediately at random, and type is abundant, wide adaptability.Hybrid particles material of the invention is made with completely new Preparation equipment, has the characteristics that high-efficient, finished product is easily-controllable.
Description
Technical field
The present invention relates to ceramic technology field more particularly to a kind of hybrid particles material, hybrid particles material preparation process and set
Standby, ceramic tile.
Background technique
One main source of design of Ceramic Tiles is reduction lithotome, and the sand particles in lithotome are inlayed
Texture, be all to be simulated by pattern, but due to the flatness of the response of pattern, visual vivid degree is not still very high in the past.In order to
Reaching the vivid effect of real lithotome, the forming step of only real reduced stone is inlaid into ceramic tile surface with particulate material,
Reach the dual experience true to nature of vision and tactile, really restores the sand particles skin texture of lithotome.
In the prior art, particle brick brick face particle is all single particulate material composition, and brick face effect texture is more stiff, i.e.,
Make using a variety of different colours, temperature, the particulate material spent thoroughly is imposed on brick face by cloth after different proportion matched combined, the brick of formation
Face overall feeling also owes true.
Summary of the invention
It is an object of the invention to propose a kind of hybrid particles material, hybrid particles material preparation process and equipment, ceramic tile, mixing
Multifrequency nature is presented in particulate material, using the hybrid particles material charity comprising composite particles material on brick face, so that Ceramic Tiles is imitative
True effect is stronger.
To achieve this purpose, the present invention adopts the following technical scheme:
A kind of hybrid particles material, the base particle material including composite particles material and more than one, the composite particles material by
More than one described base particle material are put together, and the base particle material is formed by powder and obtained, in the composite particles material
A variety of base particle material keep respective property.
A kind of hybrid particles material preparation process, comprising the following steps:
(1) more than one base particle material is prepared；
(2) more than one base particle material made from step (1) is subjected to compound, acquisition mixing by fashion of extrusion
Pellet, the composite particles material in hybrid particles material comprising being formed by a variety of base particle material；
(3) it will be collected after the drying of hybrid particles material made from step (2).
Further, in step (1), powder is prepared into base particle material, same basis by way of extruding
Pellet is extruded from by a kind of powder or a variety of powders, and a variety of powders are in color, thoroughly one of degree, gloss and texture or a variety of
Shape is different.
Further, the moisture content of base particle material is 5.5-7.2wt%, and the moisture of the hybrid particles material after drying contains
Amount is 0.5-1.5wt%.
Further, drying temperature is 150-250 DEG C in step (3), drying time 5-10min.
Further, in step (2), a variety of base particle material are complex as mixing by extrusion body after mixing
Pellet includes base particle material and/or the composite particles material formed by a variety of base particle material, composite particles in hybrid particles material
A variety of base particle material keep respective property in material.
Using the hybrid particles material Preparation equipment of above-mentioned technique, including base particle material preparation facilities, mixing device and mixed
Close particulate material preparation facilities；Base particle material preparation facilities includes discharging mechanism, and mixing device includes conveyer belt mechanism and mixing
Mechanism, hybrid particles material preparation facilities include hybrid particles material shaping mechanism and drying mechanism；
The upstream end of conveyer belt mechanism is corresponding with discharging mechanism position, the downstream of conveyer belt mechanism and mixed organization
Gating location is corresponding, and the discharge port of mixed organization is corresponding with the position of hybrid particles material shaping mechanism, hybrid particles material
The discharge port of shaping mechanism and the gating location of drying mechanism are corresponding；
Base particle material preparation facilities has multiple, and the discharging mechanism of multiple base particle material preparation facilities is and conveyer belt
The upstream end position of mechanism is corresponding.
Further, hybrid particles material shaping mechanism includes hybrid particles material screen net, the first molding band, the first live-roller
Group, the second molding band and the second transmission roller group, the first molding band are sheathed on the first transmission roller group and are driven by the first transmission roller group,
Second molding band is sheathed on the second roller group and is driven by the second roller group；
First molding band and the second molding band is obliquely installed in similar V-type and the end of two forming band is inconsistent, the first one-tenth
Type band and second molding band conveying direction on the contrary, first molding band and/or second molding band outer surface be provided at
The recess of type, hybrid particles material screen net is located at the lower section of the first molding band and the second molding band, for accepting from two forming band phase
The material fallen is made a clean sweep of in conflict.
Further, mixed organization includes mixing drum, and mixing drum inner wall is provided with paddle, and mixing drum dips down
Tiltedly setting, for sliding material under centrifugal force and gravity.
Further, base particle material preparation facilities further includes hopper, base particle material screen net, third molding band, third
It is driven roller group, the 4th molding band and the 4th transmission roller group, third molding band is sheathed on third transmission roller group and by third live-roller
Group drives, and the 4th molding band is sheathed on the 4th roller group and is driven by the 4th roller group；
Third molding band and the 4th molding band is obliquely installed in similar V-type and the end of two forming band is inconsistent, third at
Type band and the 4th molding band conveying direction on the contrary, third molding band and/or the 4th molding band outer surface be provided at
The recess of type, sieve are located at the lower section of third molding band and the 4th molding band, fall for accepting from inconsistent make a clean sweep of of two forming band
Material, hopper be located at third molding band and the 4th molding band top.
Further, discharging mechanism includes aggregate bin, electronic scale and feeding conveyor, and the discharge port of aggregate bin is located at electronics
The side of being much of, feeding conveyor are located at the lower section of electronic scale and are located at the top of conveyer belt mechanism；
The feed inlet of aggregate bin is corresponding with the discharge port position of base particle material screen net.
Using the imitative natural sand stone granular sensation ceramic tile of particulate material made from above-mentioned preparation process,
Including adobe and surface layer, hybrid particles material is embedded in surface layer, the partial size of hybrid particles material is 4-20 mesh.
The invention has the benefit that
The present invention is provided simultaneously with the composite particles material of a variety of properties by the way that base particle material of different nature to be fabricated to.It is mixed
It closes in particulate material and contains composite particles material and base particle material, more kinds of properties are presented, texture, will closer to stone particles
Its cloth imposes on brick face, restores the sand particles mechanism of lithotome, and the brick face effect of formation is more life-like.It is mixed using of the invention
Storage can be made in advance by closing particle preparation method for material and equipment, the powder of basis of formation particulate material, and base particle material can prepared
When can arrange in pairs or groups on demand, hybrid particles material is arranged in pairs or groups immediately at random, type is abundant, wide adaptability.Hybrid particles of the invention
Material is made with completely new Preparation equipment, has the characteristics that high-efficient, finished product is easily-controllable.
Detailed description of the invention
Fig. 1 is the shaping schematic view of the hybrid particles material of one embodiment of the invention；
Fig. 2 is the structural schematic diagram of the hybrid particles material Preparation equipment of one embodiment of the invention；
Fig. 3 is the structural schematic diagram of the preparation facilities of base particle material shown in Fig. 1；
Fig. 4 is the structural schematic diagram of the shaping mechanism of the preparation facilities of base particle material shown in Fig. 3；
Fig. 5 is the structural schematic diagram of mixing device shown in Fig. 1；
Fig. 6 is the structural schematic diagram of the preparation facilities of hybrid particles material shown in Fig. 1；
Wherein, base particle material preparation facilities 1, mixing device 2, hybrid particles material preparation facilities 3, discharging mechanism
11, aggregate bin 111, electronic scale 112, feeding conveyor 113, conveyer belt mechanism 21, mixed organization 22, hybrid particles material
Shaping mechanism 31 and drying mechanism 32, cabinet 321, heating resistance wire 322, drying conveyer belt 323, hybrid particles material screen
Net 311, first forms band 312, first and is driven 314 band of the molding of roller group 313, second, the second transmission roller group 315, mixing rolling
Cylinder 221, paddle 222, hopper 12, base particle material screen net 13, third molding band 14, third transmission roller group 15, the
Four molding bands the 16, the 4th are driven roller group 17.
Specific embodiment
With reference to the accompanying drawing and specific embodiment further illustrates technical solution of the present invention.
A kind of hybrid particles material of the present invention, the base particle material including composite particles material and more than one, described compound
Pellet is put together by more than one described base particle material, and the base particle material is formed by powder and obtained, described compound
A variety of base particle material in pellet keep respective property.
The present invention is provided simultaneously with the composite particles material of a variety of properties by the way that base particle material of different nature to be fabricated to.It is mixed
It closes in particulate material and contains composite particles material and base particle material, more kinds of properties are presented, texture, will closer to stone particles
Its cloth imposes on brick face, restores the sand particles mechanism of lithotome, and the brick face effect of formation is more life-like.
Shape, color, thoroughly one of degree and gloss or a variety of characters of every kind of base particle material are different.Texture refers to object
Product bring the feeling of vision or tactile, as tender or coarse, jewellery the gloss of skin, the transparent, steel of glass weigh firmly, silk
Silk fabric it is elegant.The particle size of base particle material and hybrid particles material of the present invention is depending on required device effect, for example, working as
When preparing imitative natural sand stone granular sensation ceramic tile, the partial size of hybrid particles material is 4-20 mesh, when preparing bulky grain brick face, mixing
The partial size of pellet is greater than 4 mesh, and when preparing bulky grain frosted sense brick face, the partial size of hybrid particles material is 15-80 mesh.
A kind of hybrid particles material preparation process, comprising the following steps:
(1) more than one base particle material is prepared；
(2) more than one base particle material made from step (1) is subjected to compound, acquisition mixing by fashion of extrusion
Pellet, the composite particles material in hybrid particles material comprising being formed by a variety of base particle material；
(3) it will be collected after the drying of hybrid particles material made from step (2).
Base particle material and the equal extrusion forming of hybrid particles material, i.e. hybrid particles material are obtained with secondary extrusion moulding process,
Its preparation process is simple, and finished product controllability is strong.The shape of base particle material can be rice-shaped, sheet, spherical, irregular particle
One or more of shape, the shape of hybrid particles material can be one of rice-shaped, sheet, spherical, irregular particle shape
Or it is several.In the present invention, the shape of base particle material and the shape of hybrid particles material can be identical or different.When hybrid particles material
Shape and base particle material shape difference when, the split of the composite particles material in hybrid particles material is more diversified and unordered
Change, there is better simulated effect.The type of base particle material is 2-4 kind, preferably 2-3 kind, is further preferably 2
Kind.
Further, in step (1), powder is prepared into base particle material, same basis by way of extruding
Pellet is extruded from by a kind of powder or a variety of powders, and a variety of powders are in color, thoroughly one of degree, gloss and texture or a variety of
Shape is different.When base particle material is by a variety of powder extrusion formings, base particle material shows richer property, for example, base
With the particle of different colours in plinth particulate material, mottled saturating sense, non-uniform glossiness etc. is presented.This allows for hybrid particles
The property of material is more diversified, improves emulator.
Further, the moisture content of base particle material is 5.5-7.2wt%, and the moisture of the hybrid particles material after drying contains
Amount is 0.5-1.5wt%.The water content of base particle material and the powder water content for forming it are almost the same, in this water content
Under the conditions of, material material has certain plasticity and is not easy to stick, and the shape of base particle material and hybrid particles material is easily-controllable, forming effect
It is good.Hybrid particles material is dried as certain water content, certain hardness is made it have, is convenient for charity, also makes it easy to save.
Further, drying temperature is 150-250 DEG C in step (3), drying time 5-10min.Drying temperature is not
Preferably too high or too low, excessively high particle itself is easy to crack, and too low, composite particles internal moisture should not exclude, and easily leads to later period firing
The defects of process particle explosion, removing,
Further, in step (2), a variety of base particle material are complex as mixing by extrusion body after mixing
Pellet includes base particle material and/or the composite particles material formed by a variety of base particle material, composite particles in hybrid particles material
A variety of base particle material keep respective property in material.
As shown in figures 2-6, it is squeezed into using the hybrid particles material of above-mentioned technique by base particle material A and base particle material B
The schematic diagram of type.Property illustrated below enumerates several hybrid particles material.
Hybrid particles material 1: the base particle B that the base particle A and another single material that single material is formed are formed, formation
There are three types of particles, is A, AB and B respectively.And so on, three kinds of single base particle material A, B, C form the group of composite particles material
Conjunction is A, B, C, AB, AC, BC, ABC respectively.
Hybrid particles material 2: base particle material A is the speckle granule material of 2 kinds of powder mixing compositions, and base particle material B is 3 kinds
The speckle granule material of powder mixing composition, forms composite particles material by A, B, wherein AB type composite particles material surface locally has not
Same mottled grain.
Hybrid particles material 3: base particle material A is cream-coloured base particle material, and B is semi-transparent off-white particulate material, A, B particulate material shape
At composite particles material, wherein locally there are cream colour and semi-transparent off-white pattern in AB type composite particles material surface.
By above-mentioned example it is found that by different combinations, can by different colours, gloss, thoroughly degree, texture particle
It combines as needed, the true a variety of sandstone effects for restoring nature random combine and being formed keep particulate material truer, richer.
As shown in Figure 1, using the hybrid particles material Preparation equipment of above-mentioned technique, including it is base particle material preparation facilities 1, mixed
Expect device 2 and hybrid particles material preparation facilities 3；Base particle material preparation facilities 1 includes discharging mechanism 11, and mixing device 2 includes
Conveyer belt mechanism 21 and mixed organization 22, hybrid particles material preparation facilities 3 include hybrid particles material shaping mechanism 31 and dryer
Structure 32；
The upstream end of conveyer belt mechanism 21 is corresponding with 11 position of discharging mechanism, the downstream of conveyer belt mechanism 21 with mix
The gating location of mechanism 22 is corresponding, and the discharge port of mixed organization 22 is opposite with the position of hybrid particles material shaping mechanism 31
It answers, the discharge port of hybrid particles material shaping mechanism 31 is corresponding with the gating location of drying mechanism 32；
Base particle material preparation facilities 1 have it is multiple, the discharging mechanism 11 of multiple base particle material preparation facilities 1 with it is defeated
The upstream end position of tape-feed 21 is corresponding.
When preparing hybrid particles material, the base particle material that multiple base particle material preparation facilities 1 are prepared is through discharging machine
Structure 11 is transferred on conveyer belt mechanism 21, and a variety of base particle material are transported in mixed organization 22 by conveyer belt mechanism 21.Through mixed
After closing the mixing of mechanism 22, it is shaped to hybrid particles material into hybrid particles material shaping mechanism 31, hybrid particles material is oven-dried later
Mechanism 32 is dried.In this way, completing the preparation of hybrid particles material.
Multiple discharging mechanisms 11 are respectively positioned on the top of conveyer belt mechanism 21, and set side by side along the conveying direction of conveyer belt mechanism
It sets.When discharging, the discharging mechanism 11 positioned at 21 most upstream of conveyer belt mechanism discharges at first, later, by conveying upstream to downstream side
To discharging mechanism 11 successively discharge, realize all kinds base particle material superposition, improve the uniformity of mixing.
Further, hybrid particles material shaping mechanism 31 includes that hybrid particles material screen net 311, first forms band 312, first
It is driven roller group 313, second and forms 314 bands and the second transmission roller group 315, the first molding band 312 is sheathed on the first transmission roller group 313
And 313 are driven by the first transmission roller group, the second molding band 314 is sheathed on the second roller group 315 and is driven by the second roller group 315；
First molding band 312 is obliquely installed with the second molding band 314 in similar V-type and the end of two forming band is inconsistent,
The conveying direction of first molding band 312 and the second molding band 314 is on the contrary, the first molding band 312 and/or the second molding band 314
Outer surface is provided with for molding recess, and hybrid particles material screen net 311 is located at the first molding band 312 and the second molding band 314
Lower section, make a clean sweep of the material fallen for accepting from two forming band is inconsistent.Hybrid particles material screen net 311 can will be greater than sieve mesh number
Hybrid particles material shake into mixture particle material drying mechanism, the hybrid particles material for being less than sieve mesh number is fallen into clout recycling dress
It sets, recycling utilizes again.
It is that rubber roller with certain elasticity becomes the material on type band positioned at the offset live-roller of contravention of two forming band
Molding.First, which forms band 312, is obliquely installed in similar V-type with the second molding band 314 convenient for accepting the mixed of the decentralization of mixed organization 22
Material is closed, and makes mixture that there is congregational rate under the effect of gravity, convenient for molding charging.
Specifically, the first molding band 312, first is driven, roller group 313, second forms 314 bands and the second transmission roller group 315 is pacified
In hybrid particles material molding cavity, feed inlet is arranged at the top of the molding cavity, and discharge port is arranged at lower part.Molding hybrid particles
Material is fallen on hybrid particles material screen net 311 through discharge port.Hybrid particles material screen net 311 is mounted on vibrating grid, vibrating grid peace
Equipped with vibrating motor, there is surplus material recovery device below vibrating grid.Drying mechanism 32 includes cabinet 321,322 and of heating resistance wire
Conveyer belt 323 is dried, heating resistance wire 322 and drying conveyer belt 323 set up separately in the two sides up and down of cabinet 321, dry conveyer belt
The particulate material that hybrid particles material screen net 311 slides is delivered to the other end from one end of cabinet by 323, in the process particulate material quilt
Drying.
Further, mixed organization 22 includes mixing drum 221, and 221 inner wall of mixing drum is provided with paddle 222, is mixed
It closes roller 221 and tilts down setting, for sliding material under centrifugal force and gravity.The mixing drum being obliquely installed
221 fall convenient for material, not only simplify device structure and save the energy.Paddle 222 is the arc similar to fan blade
Blade has good mixing effect.Paddle 222 have it is multiple, array is laid in mixing drum 221.
Further, base particle material preparation facilities 1 further includes hopper 12, base particle material screen net 13, third molding band
14, third transmission roller group the 15, the 4th forms band 16 and the 4th transmission roller group 17, and third molding band set 14 is set to third and is driven roller group
15 and by third transmission roller group 15 drive, the 4th molding band 16 is sheathed on the 4th roller group 17 and is driven by the 4th roller group 17；
Third molding band 14 is obliquely installed with the 4th molding band 16 in similar V-type and the end of two forming band is inconsistent, the
The conveying direction of three molding bands 14 and the 4th molding band 16 is on the contrary, third forms the outer surface of band 14 and/or the 4th molding band 16
It is provided with for molding recess, base particle material screen net 13 is located at the lower section of third molding band 14 and the 4th molding band 16, uses
The material fallen is made a clean sweep of in accepting from two forming band is inconsistent, hopper is located at the top of third molding band and 14 the 4th molding bands 16.
The basic phase of molding structure of the molding structure of base particle material preparation facilities 1 and hybrid particles material shaping mechanism 31
Together.The base particle material that base particle material screen net 13 will be greater than sieve mesh number shakes into aggregate bin 111, less than the basis of sieve mesh number
Particulate material and base particle feed powder material fall into surplus material recovery device, and recycling utilizes again.Hopper 12 is one or more, multiple material
Bucket 12 contains different powders, convenient for diversified base particle material is made.
It is that rubber roller with certain elasticity becomes the material on type band positioned at the offset live-roller of contravention of two forming band
Molding.Third forms band 14 and is obliquely installed in similar V-type with the 4th molding band 16 convenient for accepting the powder of scheduling decentralization, and makes powder
Material has congregational rate under the effect of gravity, convenient for molding charging.
Specifically, the first molding band 312, first is driven, roller group 313, second forms 314 bands and the second transmission roller group 315 is pacified
In base particle material molding cavity, feed inlet is arranged at the top of the molding cavity, and discharge port is arranged at lower part.Molding particulate material warp
Discharge port is fallen on base particle material screen net 13.Base particle material screen net 13 is mounted on vibrating grid, and vibrating grid is equipped with vibration
Motor is moved, has surplus material recovery device below vibrating grid
Further, discharging mechanism 11 includes aggregate bin 111, electronic scale 112 and feeding conveyor 113, aggregate bin 111
Discharge port is located at the top of electronic scale 112, and feeding conveyor 113 is located at the lower section of electronic scale and is located at conveyer belt mechanism 113
Top；The feed inlet of aggregate bin 111 is corresponding with the discharge port position of base particle material screen net 13.After base particle material is weighed
It is mixed again, realizes the control to a variety of base particle material combined amounts, and then control the property of hybrid particles material.
It include adobe and surface layer, surface layer using the imitative natural sand stone granular sensation ceramic tile of particulate material made from above-mentioned preparation process
In be embedded with hybrid particles material, the partial size of hybrid particles material is 4-20 mesh.Decorative layer and protection glaze layer can be set on surface layer.
Device layers can enable brick face pattern more true to nature using the decorating method of superpositions one or more of in silk screen, roller, inkjet printing, layer
It is secondary richer.Protecting glaze is inorganic glaze transparent or semitransparent in one, and dry granular can be transparent or semi-transparent matt or light
Dry granular or the collocation of one or more of coloured matt or light dry granular use.
Hybrid particles material preparation process of the invention is further illustrated by the following examples.
Embodiment 1
A kind of hybrid particles material preparation process, comprising the following steps:
(1) powder is prepared to two kinds of base particle material by way of extruding, same base particle material is by a kind of powder
It is extruded from, a variety of powders are different in color, thoroughly one of degree, gloss and texture or various shapes.The water of base particle material
Dividing content is 5.5wt%；
(2) two kinds of base particle material made from step (1) are carried out to compound, acquisition hybrid particles material by fashion of extrusion,
Composite particles material in hybrid particles material comprising being formed by a variety of base particle material；A variety of base particle material are after mixing by squeezing
Molded mechanism is complex as hybrid particles material, is formed comprising base particle material and by a variety of base particle material in hybrid particles material
Composite particles material, a variety of base particle material keep respective property in composite particles material
(3) it will be collected after the drying of hybrid particles material made from step (2).Drying temperature is 250 DEG C, and drying time is
5min, the moisture content of the hybrid particles material after drying are 0.5wt%
Embodiment 2
A kind of hybrid particles material preparation process, comprising the following steps:
(1) powder is prepared to three kinds of base particle material by way of extruding, the same a variety of powders of base particle material squeeze
It presses, a variety of powders are different in color, thoroughly one of degree, gloss and texture or various shapes.The moisture of base particle material
Content is 7.2wt%；
(2) three kinds of base particle material made from step (1) are carried out to compound, acquisition hybrid particles material by fashion of extrusion,
Composite particles material in hybrid particles material comprising being formed by a variety of base particle material；A variety of base particle material are after mixing by squeezing
Molded mechanism is complex as hybrid particles material, is formed comprising base particle material and by a variety of base particle material in hybrid particles material
Composite particles material, a variety of base particle material keep respective property in composite particles material
(3) it will be collected after the drying of hybrid particles material made from step (2).Drying temperature is 150 DEG C, drying time 5-
10min, the moisture content of the hybrid particles material after drying are 1.5wt%
Embodiment 3
A kind of hybrid particles material preparation process, comprising the following steps:
(1) powder is prepared to four kinds of base particle material by way of extruding, the same a variety of powders of base particle material squeeze
It presses, a variety of powders are different in color, thoroughly one of degree, gloss and texture or various shapes.Prepare more than one base
Plinth particulate material；The moisture content of base particle material is 6.5wt%；
(2) four kinds of base particle material made from step (1) are carried out to compound, acquisition hybrid particles material by fashion of extrusion,
Composite particles material in hybrid particles material comprising being formed by a variety of base particle material；A variety of base particle material are after mixing by squeezing
Molded mechanism is complex as hybrid particles material, is formed comprising base particle material and by a variety of base particle material in hybrid particles material
Composite particles material, a variety of base particle material keep respective property in composite particles material
(3) it will be collected after the drying of hybrid particles material made from step (2).Drying temperature is 200 DEG C, and drying time is
8min, the moisture content of the hybrid particles material after drying are 1.0wt%
The technical principle of the invention is described above in combination with a specific embodiment.These descriptions are intended merely to explain of the invention
Principle, and shall not be construed in any way as a limitation of the scope of protection of the invention.Based on the explanation herein, the technology of this field
Personnel can associate with other specific embodiments of the invention without creative labor, these modes are fallen within
Within protection scope of the present invention.
Claims (12)
1. a kind of hybrid particles material, which is characterized in that the base particle material including composite particles material and more than one, it is described compound
Particulate material is put together by more than one described base particle material, and the base particle material is formed by powder and obtained, described compound
A variety of base particle material in particulate material keep respective property.
2. a kind of hybrid particles material preparation process, which comprises the following steps:
(1) more than one base particle material is prepared；
(2) more than one base particle material made from step (1) is subjected to compound, acquisition hybrid particles by fashion of extrusion
Expect, the composite particles material in the hybrid particles material comprising being formed by a variety of base particle material；
(3) it will be collected after the drying of hybrid particles material made from step (2).
3. hybrid particles material preparation process according to claim 2, which is characterized in that in the step (1), powder is led to
It crosses the mode squeezed and is prepared into base particle material, same base particle material is extruded from by a kind of powder or a variety of powders, institute
It is different in color, thoroughly one of degree, gloss and texture or various shapes to state a variety of powders.
4. hybrid particles material preparation process according to claim 2, which is characterized in that the moisture of the base particle material contains
Amount is 5.5-7.2wt%, and the moisture content of the hybrid particles material after drying is 0.5-1.5wt%.
5. hybrid particles material preparation process according to claim 2, which is characterized in that the drying temperature in the step (3)
Degree is 150-250 DEG C, drying time 5-10min.
6. hybrid particles material preparation process according to claim 2, which is characterized in that in the step (2), a variety of bases
Particulate material is complex as hybrid particles material by extrusion body after mixing, includes base particle material in the hybrid particles material
And/or the composite particles material formed by a variety of base particle material, a variety of base particle material keep respective in the composite particles material
Property.
7. using the hybrid particles material Preparation equipment of any one of the claim 2-6 technique, which is characterized in that including basis
Pellet preparation facilities, mixing device and hybrid particles material preparation facilities；The base particle material preparation facilities includes discharging mechanism,
The mixing device includes conveyer belt mechanism and mixed organization, and the hybrid particles material preparation facilities includes the molding of hybrid particles material
Mechanism and drying mechanism；
The upstream end of the conveyer belt mechanism is corresponding with discharging mechanism position, the downstream of the conveyer belt mechanism and mixing machine
The gating location of structure is corresponding, and the discharge port of the mixed organization is corresponding with the position of hybrid particles material shaping mechanism, institute
The discharge port for stating hybrid particles material shaping mechanism is corresponding with the gating location of drying mechanism；
The base particle material preparation facilities have it is multiple, the discharging mechanism of multiple base particle material preparation facilities with it is defeated
The upstream end position of tape-feed is corresponding.
8. hybrid particles material Preparation equipment according to claim 7, which is characterized in that the hybrid particles material shaping mechanism
Including hybrid particles material screen net, first molding band, first transmission roller group, second molding band and second transmission roller group, described first
Molding band be sheathed on the first transmission roller group and by first transmission roller group drive, it is described second molding band be sheathed on the second roller group and by
Second roller group drives；
The first molding band and the second molding band is obliquely installed in similar V-type and the end of two forming band is inconsistent, described the
The conveying direction of one molding band and the second molding band is on the contrary, described first forms the outer surface setting of band and/or the second molding band
Have for molding recess, the hybrid particles material screen net is located at the lower section of the first molding band and the second molding band, for accepting
The material fallen is made a clean sweep of from two forming band is inconsistent.
9. hybrid particles material Preparation equipment according to claim 7, which is characterized in that the mixed organization includes mixing rolling
Cylinder, the mixing drum inner wall is provided with paddle, and the mixing drum tilts down setting, for make material centrifugal force with
It is slid under gravity.
10. hybrid particles material Preparation equipment according to claim 7, which is characterized in that the base particle material preparation dress
Setting further includes hopper, base particle material screen net, third molding band, third is driven roller group, the 4th molding band and the 4th is driven roller group,
The third molding band is sheathed on third transmission roller group and is driven by third transmission roller group, and the 4th molding band is sheathed on the 4th
Roller group is simultaneously driven by the 4th roller group；
Third molding band and the 4th molding band is obliquely installed in similar V-type and the end of two forming band is inconsistent, described the
The conveying direction of three molding bands and the 4th molding band is on the contrary, the third forms the outer surface setting of band and/or the 4th molding band
Have for molding recess, the base particle material screen net is located at the lower section of third molding band and the 4th molding band, for accepting
The material fallen is made a clean sweep of from two forming band is inconsistent, the hopper is located at the top of third molding band and the 4th molding band.
11. hybrid particles material Preparation equipment according to claim 7, which is characterized in that the discharging mechanism includes gathering materials
Bucket, electronic scale and feeding conveyor, the discharge port of the aggregate bin are located at the top of electronic scale, and the feeding conveyor is located at electricity
The lower section that son claims and the top positioned at conveyer belt mechanism；
The feed inlet of the aggregate bin is corresponding with the discharge port position of base particle material screen net.
12. using the imitative natural sand stone granular sensation ceramic tile of particulate material made from any one of the claim 2-6 preparation process,
It is characterized in that, including adobe and surface layer, the hybrid particles material is embedded in the surface layer, and the partial size of the hybrid particles material is 4-
20 mesh.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910430750.5A CN110102222B (en) | 2019-05-22 | 2019-05-22 | Mixed granule, mixed granule preparation process and equipment, and ceramic tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910430750.5A CN110102222B (en) | 2019-05-22 | 2019-05-22 | Mixed granule, mixed granule preparation process and equipment, and ceramic tile |
Publications (2)
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| CN110102222A true CN110102222A (en) | 2019-08-09 |
| CN110102222B CN110102222B (en) | 2021-12-14 |
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Citations (6)
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|---|---|---|---|---|
| JP2000008590A (en) * | 1998-06-18 | 2000-01-11 | Ribooru:Kk | Non-baked tile |
| CN1597615A (en) * | 2004-09-23 | 2005-03-23 | 陈继棉 | Production method of ceramic polished brick and ceramic polished brick produced by it |
| CN1695782A (en) * | 2005-03-25 | 2005-11-16 | 济南钢铁股份有限公司 | Balling device |
| CN101186441A (en) * | 2006-11-15 | 2008-05-28 | 叶荣恒 | Method for preparing magic color crystallite ultra-large particle polishing brick |
| CN102161216A (en) * | 2009-03-06 | 2011-08-24 | 何新明 | Manufacture equipment of rice-size adornment grains |
| CN105536642A (en) * | 2015-12-14 | 2016-05-04 | 上海金发科技发展有限公司 | Preparation method of mineral powder master batch |
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2019
- 2019-05-22 CN CN201910430750.5A patent/CN110102222B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000008590A (en) * | 1998-06-18 | 2000-01-11 | Ribooru:Kk | Non-baked tile |
| CN1597615A (en) * | 2004-09-23 | 2005-03-23 | 陈继棉 | Production method of ceramic polished brick and ceramic polished brick produced by it |
| CN1695782A (en) * | 2005-03-25 | 2005-11-16 | 济南钢铁股份有限公司 | Balling device |
| CN101186441A (en) * | 2006-11-15 | 2008-05-28 | 叶荣恒 | Method for preparing magic color crystallite ultra-large particle polishing brick |
| CN102161216A (en) * | 2009-03-06 | 2011-08-24 | 何新明 | Manufacture equipment of rice-size adornment grains |
| CN105536642A (en) * | 2015-12-14 | 2016-05-04 | 上海金发科技发展有限公司 | Preparation method of mineral powder master batch |
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| Publication number | Publication date |
|---|---|
| CN110102222B (en) | 2021-12-14 |
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