CN110090666A - A method of improving the heteropolyacid catalyst rate of recovery - Google Patents

A method of improving the heteropolyacid catalyst rate of recovery Download PDF

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Publication number
CN110090666A
CN110090666A CN201910474851.2A CN201910474851A CN110090666A CN 110090666 A CN110090666 A CN 110090666A CN 201910474851 A CN201910474851 A CN 201910474851A CN 110090666 A CN110090666 A CN 110090666A
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CN
China
Prior art keywords
catalyst
recovery yield
catalyst recovery
heteropolyacid catalyst
phosphorus tungsten
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Pending
Application number
CN201910474851.2A
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Chinese (zh)
Inventor
徐林
黄杰军
丁克鸿
徐志斌
徐文轩
钱赟
庞诗卉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Ruixiang Chemical Co Ltd
Jiangsu Yangnong Chemical Group Co Ltd
Jiangsu Ruisheng New Material Technology Co Ltd
Original Assignee
Jiangsu Ruixiang Chemical Co Ltd
Jiangsu Yangnong Chemical Group Co Ltd
Jiangsu Ruisheng New Material Technology Co Ltd
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Application filed by Jiangsu Ruixiang Chemical Co Ltd, Jiangsu Yangnong Chemical Group Co Ltd, Jiangsu Ruisheng New Material Technology Co Ltd filed Critical Jiangsu Ruixiang Chemical Co Ltd
Priority to CN201910474851.2A priority Critical patent/CN110090666A/en
Publication of CN110090666A publication Critical patent/CN110090666A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/14Phosphorus; Compounds thereof
    • B01J27/186Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J27/188Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with chromium, molybdenum, tungsten or polonium
    • B01J27/19Molybdenum
    • B01J35/40
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D301/00Preparation of oxiranes
    • C07D301/02Synthesis of the oxirane ring
    • C07D301/03Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds
    • C07D301/12Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with hydrogen peroxide or inorganic peroxides or peracids
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D303/00Compounds containing three-membered rings having one oxygen atom as the only ring hetero atom
    • C07D303/02Compounds containing oxirane rings
    • C07D303/08Compounds containing oxirane rings with hydrocarbon radicals, substituted by halogen atoms, nitro radicals or nitroso radicals

Abstract

The invention belongs to industrial catalysis technical fields, and in particular to a method of catalysis epoxidation catalyst recovery yield is improved, a kind of method that raising catalysis epoxidation prepares epoxy resin key intermediate epoxychloropropane catalyst recovery yield is more particularly to.To achieve the object of the present invention, the present invention is with the following method: a kind of phosphorus tungsten/molybdenum heteropolyacid catalyst preparing epoxy resin key intermediate epoxychloropropane for catalysis epoxidation, the method of catalyst recovery yield is improved in removal process, it is to be cooled to certain temperature rapidly after epoxidation reaction, a certain amount of additive is then added into reaction solution, and after stirring a period of time, product is centrifuged, and catalyst is recycled, and improves catalyst recovery yield.

Description

A method of improving the heteropolyacid catalyst rate of recovery
Technical field
The invention belongs to industrial catalysis technical fields, and in particular to a kind of to improve catalysis epoxidation catalyst recovery yield Method, is more particularly to a kind of raising catalysis epoxidation and prepares epoxy resin key intermediate epoxychloropropane to be recycled with catalyst The method of rate.
Background technique
Heteropoly acid is by hetero atom (such as P, Si, Fe and Co) and polyatom (such as Mo, W, V, Nb and Ta) by certain The oxygen-containing polyacid of one kind that structure is made up of oxygen atom ligand bridging.It not only has acidity, and has oxidation-reduction quality, is A kind of multifunctional novel catalyst;It can be used for being catalyzed the reaction such as homogeneous, heterogeneous and phase transfer.Such catalyst stability Good, no pollution to the environment is a kind of coming green catalyst.
CN102744088 discloses a kind of precipitation process catalyst particle size regulation method, is to heteropolyacid catalyst, peroxide Changing hydrogen is that the catalyst particle size that oxidant carries out in epoxidation reaction of olefines catalyst precipitation process is regulated and controled, by inorganic Salt regulator and reaction condition control, increase, catalyst recovery yield is improved extremely by 88.8% so that catalyst particle size is precipitated 99.9%.Wherein inorganic salts anion part is selected from salt acid group, sulfate radical, acetate, carbonate, phosphate radical, hydrogen phosphate, sulphur One of sour hydrogen radical and bicarbonate radical, inorganic salts zwitterion part are selected from H+、K+、Na+And NH4 +One of.
Heteropolyacid catalyst is prepared in epoxy resin key intermediate epoxychloropropane industrialization process in catalysis epoxidation, The lesser partial catalyst of particle is very easy to diafiltration into follow-up separation process during industrialization production, therefore, reaction Catalyst recovery yield afterwards is most important.On the one hand the loss of catalyst causes the use cost of catalyst, on the other hand may be used The safety of follow-up separation process can be will affect.Therefore, it after heteropolyacid catalyst catalytic epoxidation, needs to improve back The granularity of catalyst is received, catalyst loss is reduced, eliminating catalyst influences follow-up separation process.
Summary of the invention
Place in order to overcome the shortcomings in the prior art, the object of the present invention is to provide a kind of preparations of raising catalysis epoxidation The method of epoxy resin key intermediate epoxychloropropane catalyst recovery yield.
To achieve the object of the present invention, the present invention is with the following method:
A kind of phosphorus tungsten/molybdenum heteropolyacid catalysis preparing epoxy resin key intermediate epoxychloropropane for catalysis epoxidation Agent (preparation method is identical as PCT/CN2019/080417) improves the method for catalyst recovery yield in removal process.It is in ring After oxidation reaction, it is cooled to certain temperature rapidly, a certain amount of additive is then added into reaction solution, and stir one After the section time, product is centrifuged, and recycles catalyst, improves catalyst recovery yield.
It is of the present invention be cooled to rapidly certain temperature be 0~35 DEG C, preferably 15~30 DEG C;
Additive of the present invention is one of phosphate, silicate, sulfate, borate and metal oxide etc. Or several combination;Salt is phosphoric acid, potassium phosphate, sodium phosphate, sodium metasilicate, sulfuric acid, potassium sulfate, sodium sulphate, ammonium sulfate, Boratex One of, metal oxide is aluminum oxide, silica.
Additive amount of the present invention is the 0.5~20wt%, preferably 5~15wt% for putting into catalyst amount;
Mixing time of the present invention is 5~60min, preferably 15~30min.
Do not carry out improve recycling catalyst particle size at 0.1~110 micron, the more difficult recycling in commercial process, Catalyst recovery yield is low, and there are security risks into follow-up separation process for diafiltration.The technical solution used through the invention improves The catalyst that epoxy resin key intermediate epoxychloropropane is prepared for catalysis epoxidation, improves catalyst in removal process Granularity, recycling catalyst particle size are distributed between 20~250 microns, wherein having there are about 90wt% catalyst particle size is 90 Between~150 microns, catalyst recovery yield >=99.5%.
Specific embodiment
The preparation and application of this catalyst is specifically described in the following examples.Embodiment is not intended to of the invention Usage range is limited in the condition of embodiment narration.
Embodiment 1
Chloropropene 309.0g and phosphorus heteropoly tungstic acid catalyzer 15g is put into 500mL four-hole boiling flask, is warming up to reflux, It is added dropwise 49.1% hydrogen peroxide 69.6g under stirring in 2h, the reaction was continued under reflux temperature 3h;Reaction was completed that material is direct for reaction The cooling 30min of 10 DEG C of water, then catalyst is precipitated by centrifuge separation and vacuum drying drying recycling in reaction mass, catalyst returns Yield is 96.4%, between 0.1~110 micron of catalyst particle size.
Comparative example 1-1
Under 1 equal conditions of embodiment, reaction mass is cooled to rapidly 20 DEG C after reaction, and additive phosphoric acid is added Potassium, sodium phosphate 2g and aluminum oxide 0.25g, 20 DEG C of continuation insulated and stirred 30min are further continued for being cooled to 10 DEG C, stand 30min, reaction mass recycle by centrifuge separation and vacuum drying drying and catalyst are precipitated, catalyst recovery yield 99.9%, Catalyst particle size is distributed as between 25~200 microns.
Comparative example 1-2
Under 1 equal conditions of embodiment, reaction mass is cooled to rapidly 20 DEG C after reaction, and additive phosphoric acid is added 0.5g and aluminum oxide 0.25g, 20 DEG C of continuation insulated and stirred 30min are further continued for being cooled to 10 DEG C, stand 30min, reactant Catalyst, catalyst recovery yield 99.9%, catalyst particle size is precipitated by centrifuge separation and vacuum drying drying recycling in material It is distributed as between 50~250 microns.
Embodiment 2
Chloropropene 309.0g and phosphato-molybdic heteropolyacid catalyst 15g is put into 500mL four-hole boiling flask, is warming up to reflux, It is added dropwise 49.1% hydrogen peroxide 69.6g under stirring in 2h, the reaction was continued under reflux temperature 3h;Reaction was completed that material is direct for reaction The cooling 30min of 10 DEG C of water, then catalyst is precipitated by centrifuge separation and vacuum drying drying recycling in reaction mass, catalyst returns Yield is 97.9%, between 1~100 micron of catalyst particle size.
Comparative example 2
Under 2 equal conditions of embodiment, reaction mass is cooled to rapidly 0 DEG C after reaction, be added additive potassium sulfate, Sodium sulphate 2g and silica 1 g, 0 DEG C of continuation insulated and stirred 15min stand 30min, and reaction mass is by centrifuge separation and very The dry drying recycling of sky is precipitated catalyst, catalyst recovery yield 99.5%, catalyst particle size be distributed as 15~180 microns it Between.
Embodiment 3
Chloropropene 309.0g and silicotungstic heteropolyacid catalyst 15g is put into 500mL four-hole boiling flask, is warming up to reflux, It is added dropwise 49.1% hydrogen peroxide 69.6g under stirring in 2h, the reaction was continued under reflux temperature 3h;Reaction was completed that material is direct for reaction The cooling 30min of 10 DEG C of water, then catalyst is precipitated by centrifuge separation and vacuum drying drying recycling in reaction mass, catalyst returns Yield is 85.5%, between 0.1~90 micron of catalyst particle size.
Comparative example 3-1
Under 3 equal conditions of embodiment, reaction mass is cooled to rapidly 35 DEG C after reaction, and additive Boratex is added 0.05g and aluminum oxide 0.025g, 35 DEG C of continuation insulated and stirred 25min are further continued for being cooled to 10 DEG C, stand 30min, reaction Catalyst, catalyst recovery yield 95.7%, catalyst granules is precipitated by centrifuge separation and vacuum drying drying recycling in material Degree is distributed as between 1~160 micron.
Comparative example 3-2
Under 3 equal conditions of embodiment, reaction mass is cooled to rapidly 35 DEG C after reaction, and additive sodium metasilicate is added 0.10g and aluminum oxide 0.025g, 35 DEG C of continuation insulated and stirred 25min are further continued for being cooled to 10 DEG C, stand 30min, reaction Catalyst, catalyst recovery yield 96.7%, catalyst granules is precipitated by centrifuge separation and vacuum drying drying recycling in material Degree is distributed as between 20~260 microns.
Embodiment 4
Chloropropene 309.0g and ferrotungsten heteropolyacid catalyst 15g is put into 500mL four-hole boiling flask, is warming up to reflux, It is added dropwise 49.1% hydrogen peroxide 69.6g under stirring in 2h, the reaction was continued under reflux temperature 3h;Reaction was completed that material is direct for reaction The cooling 30min of 10 DEG C of water, then catalyst is precipitated by centrifuge separation and vacuum drying drying recycling in reaction mass, catalyst returns Yield is 98.3%, between 0.5~130 micron of catalyst particle size.
Comparative example 4
Under 4 equal conditions of embodiment, reaction mass is cooled to rapidly 15 DEG C after reaction, and additive three is added and aoxidizes Two aluminium 0.25g and silica 0.5g, 15 DEG C of continuation insulated and stirred 5min are further continued for being cooled to 10 DEG C, stand 30min, reaction Catalyst, catalyst recovery yield 99.6%, catalyst granules is precipitated by centrifuge separation and vacuum drying drying recycling in material Degree is distributed as between 10~170 microns.
Embodiment 5
Chloropropene 309.0g and iron molybdenum heteropolyacid catalyst 15g is put into 500mL four-hole boiling flask, is warming up to reflux, It is added dropwise 49.1% hydrogen peroxide 69.6g under stirring in 2h, the reaction was continued under reflux temperature 3h;Reaction was completed that material is direct for reaction The cooling 30min of 10 DEG C of water, then catalyst is precipitated by centrifuge separation and vacuum drying drying recycling in reaction mass, catalyst returns Yield is 96.5%, between 0.5~140 micron of catalyst particle size.
Comparative example 5
Under 5 equal conditions of embodiment, reaction mass is cooled to rapidly 30 DEG C after reaction, be added additive sulfuric acid, Ammonium sulfate 1.50g, 30 DEG C of continuation insulated and stirred 60min are further continued for being cooled to 10 DEG C, stand 30min, reaction mass is by centrifugation Separation and vacuum drying drying recycling are precipitated catalyst, catalyst recovery yield 99.9%, and catalyst particle size is distributed as 30~ Between 200 microns.

Claims (10)

1. a kind of raising phosphorus tungsten/molybdenum heteropolyacid catalyst recovery yield method, which is characterized in that after epoxidation reaction, It is cooled to certain temperature rapidly, a certain amount of additive is then added into reaction solution, and after stirring a period of time, product warp Catalyst is recycled in centrifugation.
2. raising phosphorus tungsten/molybdenum heteropolyacid catalyst recovery yield method according to claim 1, which is characterized in that described Temperature be 0~35 DEG C.
3. raising phosphorus tungsten/molybdenum heteropolyacid catalyst recovery yield method according to claim 2, which is characterized in that described Temperature be 15~30 DEG C.
4. raising phosphorus tungsten/molybdenum heteropolyacid catalyst recovery yield method according to claim 1, which is characterized in that described Additive be one or more of phosphate, silicate, sulfate, borate and metal oxide combination.
5. raising phosphorus tungsten/molybdenum heteropolyacid catalyst recovery yield method according to claim 1, which is characterized in that described Phosphate be phosphoric acid, potassium phosphate, sodium phosphate, silicate is sodium metasilicate, and sulfate is sulfuric acid, potassium sulfate, sodium sulphate, sulfuric acid Ammonium, borate are Boratex, and metal oxide is aluminum oxide, silica.
6. raising phosphorus tungsten/molybdenum heteropolyacid catalyst recovery yield method according to claim 1, which is characterized in that addition Agent dosage is the 0.5~20wt% for putting into catalyst amount.
7. raising phosphorus tungsten/molybdenum heteropolyacid catalyst recovery yield method according to claim 6, which is characterized in that addition Agent dosage is the 5~15wt% for putting into catalyst amount.
8. raising phosphorus tungsten/molybdenum heteropolyacid catalyst recovery yield method according to claim 1, which is characterized in that described Mixing time be 5~60min.
9. raising phosphorus tungsten/molybdenum heteropolyacid catalyst recovery yield method according to claim 8, which is characterized in that described Mixing time be 15~30min.
10. raising phosphorus tungsten/molybdenum heteropolyacid catalyst recovery yield method according to claim 1, which is characterized in that recycling Catalyst particle size is distributed between 20~250 microns, wherein have 90wt% catalyst particle size be 90~150 microns between, Catalyst recovery yield >=99.5%.
CN201910474851.2A 2019-06-03 2019-06-03 A method of improving the heteropolyacid catalyst rate of recovery Pending CN110090666A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110833866A (en) * 2019-11-14 2020-02-25 江苏扬农化工集团有限公司 Method for improving recovery rate of epoxidation catalyst

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101590431A (en) * 2008-08-08 2009-12-02 岳阳昌德化工实业有限公司 A kind of phase transfer catalyst that is used for oxidation reaction and preparation method thereof and application
US20100292520A1 (en) * 2006-11-22 2010-11-18 Benjamin Patrick Gracey Process for producing alkenes oxygenates by using supported heteropolyacid catalysts
CN102309993A (en) * 2010-07-04 2012-01-11 中国石油化工集团公司 Method for recycling heteropolyacid quaternary ammonium salt catalyst
EP2433709A1 (en) * 2010-09-28 2012-03-28 Shanghai HuaYi Acrylic Acid Co. Ltd. A process for regenerating a deactivated heteropolymolybdophosphoric acid catalyst
CN106865879A (en) * 2015-12-11 2017-06-20 中国科学院大连化学物理研究所 The method that catalyst is reclaimed from epoxychloropropane waste water
CN108073143A (en) * 2016-11-18 2018-05-25 中国科学院大连化学物理研究所 A kind of reaction control phase transfer catalyst precipitation process catalyst particle size regulates and controls method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100292520A1 (en) * 2006-11-22 2010-11-18 Benjamin Patrick Gracey Process for producing alkenes oxygenates by using supported heteropolyacid catalysts
CN101590431A (en) * 2008-08-08 2009-12-02 岳阳昌德化工实业有限公司 A kind of phase transfer catalyst that is used for oxidation reaction and preparation method thereof and application
CN102309993A (en) * 2010-07-04 2012-01-11 中国石油化工集团公司 Method for recycling heteropolyacid quaternary ammonium salt catalyst
EP2433709A1 (en) * 2010-09-28 2012-03-28 Shanghai HuaYi Acrylic Acid Co. Ltd. A process for regenerating a deactivated heteropolymolybdophosphoric acid catalyst
CN106865879A (en) * 2015-12-11 2017-06-20 中国科学院大连化学物理研究所 The method that catalyst is reclaimed from epoxychloropropane waste water
CN108073143A (en) * 2016-11-18 2018-05-25 中国科学院大连化学物理研究所 A kind of reaction control phase transfer catalyst precipitation process catalyst particle size regulates and controls method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110833866A (en) * 2019-11-14 2020-02-25 江苏扬农化工集团有限公司 Method for improving recovery rate of epoxidation catalyst

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Application publication date: 20190806