CN110082351A - Breaker detects assembly line - Google Patents
Breaker detects assembly line Download PDFInfo
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- CN110082351A CN110082351A CN201910380641.7A CN201910380641A CN110082351A CN 110082351 A CN110082351 A CN 110082351A CN 201910380641 A CN201910380641 A CN 201910380641A CN 110082351 A CN110082351 A CN 110082351A
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- supply unit
- assembly line
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- 238000001514 detection method Methods 0.000 claims abstract description 43
- 238000012546 transfer Methods 0.000 claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims description 27
- 238000012360 testing method Methods 0.000 claims description 25
- 238000005452 bending Methods 0.000 claims description 18
- 230000008520 organization Effects 0.000 claims description 11
- 230000009471 action Effects 0.000 description 6
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 6
- 238000012544 monitoring process Methods 0.000 description 4
- 238000012795 verification Methods 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011990 functional testing Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
- G01N21/13—Moving of cuvettes or solid samples to or from the investigating station
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/327—Testing of circuit interrupters, switches or circuit-breakers
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a kind of breakers to detect assembly line, comprising: supply unit, the supply unit are the annular of non-close, are used for transfer trip device；Cache unit forms closed annular with the supply unit, for receiving breaker to the input terminal of supply unit offer breaker, and from the output end of the supply unit；Image identification unit, the components position in outer dimension and breaker for detecting breaker；Screw tightening unit, for tightening the screw in breaker；Electric property detection unit, for detecting the electric property of breaker；And system control unit, for controlling the supply unit, cache unit, image identification unit, screw tightening unit and the operation of electric property detection unit respectively.The present invention improves space utilization rate, improves the degree of automation and improves detection efficiency.
Description
Technical field
The present invention relates to technical field of automation equipment, and in particular to a kind of breaker detection assembly line.
Background technique
Breaker is the important component of electric energy metering device, and with perforation, (battalion is with perforation: the battalion based on GIS for battalion
It is with data integration platform, i.e., flat to sales service application system, Production MIS and power grid geo-spatial service
The integrated management of number of units evidence) key link.Breaker be it is a kind of can turn on, carry and disjunction normal circuit under the conditions of electricity
Stream, can also connect under defined improper circuit condition, carry the mechanical switch electric appliance of certain time and breaking current.Open circuit
Device is used to distribute overload, under-voltage, short circuit of electric energy and protection circuit and power-supply device etc..Automation performance is carried out to breaker
Detection is conducive to the quality for improving the production efficiency of breaker and guaranteeing product.
The Chinese invention patent of 108957313 A of Publication No. CN discloses and a kind of universal circuit breaker detection assembly line
System, it includes circulation conveying platform, three groups of lifting assemblies, all-round property testing station, high-current test station, pressure resistance and circuit
Resistance test station and multiple groups manual assembly station, the all-round property testing station, the high-current test station and described
Pressure resistance and loop resistance test station set gradually and are matched respectively by lifting assembly and the circulation conveying platform described in one group
Close, manual assembly station described in multiple groups be set to the downstream of the pressure resistance and loop resistance test station and with the circulation conveying
Platform matches；The conveying of first double-speed chain and second double-speed chain is contrary, and each carrier is cyclically set
It sets and is uploaded on material frame, the downloading material frame and the lifting platform described.Can be realized in this way to universal circuit breaker comprehensive performance,
The streamlined of large current characteristic, voltage endurance and loop resistance detects, to improve the detection efficiency of universal circuit breaker.
Although above-mentioned apparatus can be realized to universal circuit breaker comprehensive performance, large current characteristic, voltage endurance and circuit electricity
The streamlined of resistance detects, but entire assembly line is not compact enough, takes up a large area, space utilization rate is low；Secondly, the system is to disconnected
Device detection in road is not comprehensive enough, such as breaker outer dimension, terminal position, cannot achieve automatic detection, whole system is automatic
Change degree is lower；Again, the screw-driving of breaker disengaging line terminals, needs manually to be assembled, one side low efficiency is another
The copper sheet that aspect not can guarantee locking cable in disengaging line terminals is moved to bottom, and subsequent detection is easy to appear problem.
Summary of the invention
In order to solve above-mentioned defect existing in the prior art, a kind of breaker detection system is provided.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of breaker detection assembly line is provided, comprising:
Supply unit, the supply unit are the annular of non-close, are used for transfer trip device；
Cache unit forms closed annular with the supply unit, for providing open circuit to the input terminal of the supply unit
Device, and breaker is received from the output end of the supply unit；
Image identification unit, the components position in outer dimension and breaker for detecting breaker；
Screw tightening unit, for tightening the screw in breaker；
Electric property detection unit, for detecting the electric property of breaker；
And system control unit, for controlling the supply unit, cache unit, image identification unit, screw tightening respectively
Unit and the operation of electric property detection unit, wherein described image recognition unit, screw tightening unit and electric property detection are single
Member is set gradually along the conveying direction of the supply unit.
Further, the cache unit includes: two for caching frame body and being located at the caching frame body both ends
Steering mechanism is gone up and down, for the caching frame body for storing breaker, one of them described lifting steering mechanism is used for will be to be detected
Breaker is transferred to the input terminal of the supply unit from the caching frame body, another described lifting steering mechanism is used for will
Breaker is transferred on the caching frame body from the output end of the supply unit after detection.
Further, the caching frame body includes: the first main body, is fixed with multiple buffer structures in first main body,
The multiple buffer structure is arranged in vertical direction compartment of terrain, each described buffer structure is for storing breaker.
Further, the lifting steering mechanism includes: the second main body, is fixed with uniaxial driving in second main body
The sliding block of device, the single shaft driver is slided in vertical direction, is equipped with pallet on the sliding block, rotation is equipped on the pallet
Rotaring cylinder is equipped with transfer organization on the rotating seat of the rotary cylinder, and the transfer organization is for transmitting breaker.
Further, the supply unit is " U "-shaped, comprising: two longitudinally fed portions, two bending sections and a cross
To delivery section, two longitudinally fed portions are arranged in parallel, and pass through described two bending sections and the lateral transfer portion respectively
Connection, wherein each described bending section includes: chassis body, the chassis body middle part and set along conveying direction
It is equipped with steering belt, the two sides for turning to belt are provided with multiple rotating wheels.
Further, the steering belt includes: bending part and two straight line portions positioned at the bending part both ends
Point, the straight line portion is conllinear with the center in the longitudinally fed portion.
Further, two straight line portions are respectively provided with driving wheel, and the central plane of two driving wheels mutually hangs down
Directly.
Further, described image recognition unit includes: multiple photographic devices, is respectively used to the different tables of shooting breaker
Face and multiple images identification module, described image identification module and the photographic device correspond, each described image
Identification module is used to receive the picture of the photographic device shooting corresponding to it and is identified to obtain testing result, each
A described image identification module is also electrically connected with the system control unit, and the testing result is sent to the system control
Unit processed, the system control unit are also used to compare the testing result and pre-stored breaker standard information, and
Determine whether breaker is qualified according to comparison result.
Further, the screw tightening unit includes: bracket, and the first support plate, institute are fixedly connected on the bracket
State and the first track and the first driver be installed above the first support plate, above first support plate, with first rail
Road is cooperatively equipped with the second support plate, and second support plate can be along first rail under first driver driving
Road is mobile, and the second track and the second driver, the extending direction of second track are equipped with above second support plate
It is vertical with first track, it is cooperatively equipped with third support plate above second support plate, with second track,
The third support plate can move under second driver driving along second track, in the third support plate also
Nut check device and third driver are installed, the nut tightening device can vertically rise under third driver driving
Drop.
Further, the screw tightening unit further includes that pressure stops device, and the pressure stops device for fixing breaker.
Compared with prior art, the beneficial effects of the present invention are:
1. the present invention is provided with cache unit, closed annular is formed with supply unit, space occupied is small, and space utilization rate is high,
Cache unit point multilayer is arranged, and breaker may be implemented from the repetitive cycling placement to be checked for measuring detection and completing, cache unit mentions
High space utilization rate；
2. the present invention is provided with image identification unit, breaker information can be automatically extracted and is compared, Neng Gougen
According to breaker bar code information automated inquiry system database, the specification information of tested breaker is loaded, take pictures image and mark are compared
Calibration information judges automatically whether tested breaker is qualified, and without manually being detected, detection efficiency is high, and detection quality is high, improves
The degree of automation；
3. the present invention is equipped with screw tightening unit, the copper sheet that can make to pass in and out locking cable in line terminals is moved to bottom, guarantees
Detection station contact contacts well with breaker terminals, and cooperation electric property detection unit completes the wiring work of breaker, from
Dynamicization degree is high, mitigates labor intensity of workers, it is not easy to it goes wrong, qualification rate is high, and good basis is provided for subsequent detection, from
And improve the detection efficiency of whole system.
Detailed description of the invention
Above-mentioned and/or additional aspect of the invention and advantage will become from the description of the embodiment in conjunction with the following figures
Obviously and it is readily appreciated that, in which:
Fig. 1 is the structural schematic diagram of breaker detection system proposed by the present invention；
Fig. 2 is the enlarged drawing of the partial view A of Fig. 1；
Fig. 3 is the structural schematic diagram of cache unit in the present invention；
Fig. 4 is the schematic perspective view that steering mechanism is gone up and down in the present invention；
Fig. 5 is the structural schematic diagram that steering mechanism is gone up and down in the present invention；
Fig. 6 is the top view of Fig. 5；
Fig. 7 is the right view of Fig. 5；
Fig. 8 is the enlarged drawing of the partial view B in Fig. 7；
Fig. 9 is the schematic perspective view of image identification unit in the present invention；
Figure 10 is the schematic perspective view of screw tightening unit in the present invention；
Figure 11 is the schematic perspective view of electric property detection unit in the present invention.
Description of symbols:
1 cache unit, 11 first main bodys, 12 buffer structures；
2 lifting steering mechanism, 21 second main bodys, 22 uniaxial drivers, 23 pallets, 24 rotary cylinders, 25 transfer organizations, 2501
Loading frame, 2502 conveyer belts, 2503 motors；
3 supply units, 31 longitudinally fed portions, 32 bending sections, 3201 rotating wheels, 3202 turn to belt, and 3203 driving wheels, 33 is horizontal
To delivery section；
4 image identification units, 402 brackets, 403 first industrial cameras, 404 first connecting rods, 405 second connecting rods, 406 second
Industrial camera, 407 third connecting rods, 408 first crossbars, 409 third industrial cameras；
5 screw tightening units, 502 brackets, 503 first support plates, 504 first drivers, 505 second drivers, 506 first rails
Road, 507 second support plates, 508 second tracks, 509 third support plates, 510 third drivers, 511 nut tightening devices, 512 pressures
Limited step, 513 fourth drives；
6 electric property detection units；
7 breakers.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, and for explaining only the invention, and is not considered as limiting the invention.
A kind of breaker detection assembly line is present embodiments provided, as shown in figures 1 and 3, comprising:
Supply unit 3, supply unit 3 are the annular of non-close, are used for transfer trip device；
Cache unit (caching frame body 1 and two lifting steering mechanism 2), forms closed annular with supply unit 3, be used for
The input terminal of supply unit 3 provides breaker, and receives breaker from the output end of supply unit 3；
Image identification unit 4, the components position in outer dimension and breaker for detecting breaker；
Screw tightening unit 5, for tightening the screw in breaker, screw is the fastening spiral shell of breaker end of incoming cables and leading-out terminal
Silk；
Electric property detection unit 6, for detecting the electric property of breaker；
And system control unit (not shown), for controlling supply unit 3, cache unit, image identification unit 4, spiral shell respectively
Silk tightens unit 5 and electric property detection unit 6 is run, wherein image identification unit 4, screw tightening unit 5 and electric property
Detection unit 6 is set gradually along the conveying direction of supply unit 3.
In the present embodiment, cache unit and supply unit 3 formed closed annular can for circle, rectangle, ellipse or
Other shapes are easily realized for convenience of the conveying of supply unit 3(straight line is designed), it is square as shown in Figure 1 by closed annular design
Shape (multiple straightways are connected by arc).
In the present embodiment, breaker after breaker to be detected and detection is placed in cache unit, is effectively reduced
The length of supply unit 3, while supply unit 3 is designed as non-close annular, so that assembly line compact-sized, space utilization
Rate is high；Image identification unit 4 takes pictures to breaker, then will take pictures gained image and standard information be compared, judge automatically
Whether tested breaker is qualified, improves the degree of automation；Screw tightening unit 5 can make to pass in and out in line terminals and lock cable
Copper sheet be moved to bottom, guarantee that detection station contact contacts well with breaker terminals, cooperate electric property detection unit 6 complete
It works at the wiring of breaker, high degree of automation improves the detection efficiency of whole system.
In one optional embodiment of the present embodiment, as shown in figure 3, cache unit includes: caching frame body 1 and difference position
Two lifting steering mechanism 2 in its both ends, caching frame body 1 and lifting steering mechanism 2 are not required for being connected as an entirety.It is slow
It deposits frame body 1 and is located at the input terminal and output end of supply unit 3 for storing breaker, two lifting steering mechanism 2, wherein
One lifting steering mechanism 2 is used to for breaker to be detected being transferred to the input terminal of supply unit 3 from caching frame body 1, another
A lifting steering mechanism 2 is transferred to caching frame body 1 from the output end of supply unit 3 for will test rear breaker.
Specifically, as shown in figure 3, caching frame body 3 includes: the first main body 11, the first main body 11 is usually fixed at ground, rises
The effect of structural support is fixed with multiple buffer structures 12 in the first main body 11, and multiple buffer structures 12 are between vertical direction
It arranges every ground, each buffer structure 12 includes: to cache frame body, conveyer belt and motor for storing breaker, buffer structure 12,
Conveyer belt is installed on caching frame body, and breaker is placed on conveyer belt, and motor is disconnected taking, putting for driving conveyer belt to move
The motor operation when device of road.
Specifically, as shown in Figure 4-8, lifting steering mechanism 2 includes: the second main body 21, and the second main body 21 is usually fixed at
Ground plays structural support, uniaxial driver 22 is equipped in the second main body 21.The sliding block of uniaxial driver 22 is vertical
Direction is slided, and is equipped with pallet 23 on sliding block, rotary cylinder 24 is equipped on pallet 23, is installed on the rotating seat of rotary cylinder 24
There is transfer organization 25, transfer organization 25 is used for transfer trip device.Transfer organization 25 specifically includes: loading frame 2501, loading frame
2501 upper ends are equipped with conveyer belt 2502, and conveyer belt 2502 is connected with motor 2503, and motor 2503 drives conveyer belt 2502 to move.Its
In, uniaxial driver 22 includes: pedestal, and pedestal is fixed in the second main body 21, and a cavity is equipped in pedestal, is set in cavity
It is equipped with ball-screw, the both ends of ball-screw are rotatably connected on the inner wall of pedestal both ends, and one end of ball-screw is also connected with liter
Electric cylinders drop, and lifting electric cylinders are connected in the second main body 21, line slide rail are additionally provided on pedestal, cooperation sliding connects on line slide rail
It is connected to sliding block.Pedestal and line slide rail can be monolithic construction, and line slide rail can use double arch shape, it is therefore an objective to real
The high rigidity and compact of the loads such as existing 4 directions, are the low slide unit structures in space-efficient, and the nut of sliding block and ball-screw is whole
Formula structure, can bear axial load, and long service life is hardly damaged.It goes up and down in steering mechanism 2, transfer organization 25 can be in list
Vertically movable under the action of axis driver 22, can be rotated in the horizontal plane under the action of rotary cylinder 24.
The course of work of cache unit:
Multiple buffer structures 12 in caching frame body 1 are divided first, a portion is used to accommodate breaker to be detected,
It is denoted as the first buffer structure 12, another part is denoted as the second buffer structure 12 for breaker after accommodating detection.In addition, being located at
The lifting steering mechanism 2 of the input terminal of supply unit 3 is denoted as the first lifting steering mechanism 2, positioned at the output end of supply unit 3
Lifting steering mechanism 2 is denoted as the second lifting steering mechanism 2.
Breaker to be detected is transferred to the course of work of the input terminal of supply unit 3 from the first buffer structure 12:
First lifting steering mechanism 2 starts to act, uniaxial 22 mobilization structure 25 of driver be moved to one of them first
The identical height of buffer structure 12, the rotation of 24 mobilization structure 25 of rotary cylinder is as, first caching conllinear with buffer structure 12
Structure 12 transmit a breaker to be detected to transfer organization 25 on, uniaxial 22 mobilization structure 25 of driver be moved to it is defeated
Send the input terminal of unit 3 identical height, the rotation of 24 mobilization structure 25 of rotary cylinder is as total with the input terminal of supply unit 3
Breaker to be detected is sent on the input terminal of supply unit 3 by line, transfer organization 25.
It will test the course of work that rear breaker is transferred to the second buffer structure 12 from the output end of supply unit 3:
Second lifting steering mechanism 2 starts to act, and uniaxial 22 mobilization structure 25 of driver is moved to defeated with supply unit 3
The identical height of outlet, 24 mobilization structure 25 of rotary cylinder are rotated as, supply unit conllinear with the input terminal of supply unit 3
3 input terminal will test rear breaker and be sent on transfer organization 25, uniaxial 22 mobilization structure 25 of driver be moved to
One of them identical height of the second buffer structure 12,24 mobilization structure 25 of rotary cylinder rotation as with the second buffer structure
12 is conllinear, and transfer organization 25 will test rear breaker and be sent on the second buffer structure 12.
In the course of work of above-mentioned cache unit, rotary cylinder 24 and uniaxial driver 22 can be run simultaneously, to improve
Efficiency.In addition, everything operation is completed under the control of system control unit.
In the above-described embodiment, the multiple buffer structures 12 cached in frame body 1 are vertically being intervally arranged, and take full advantage of
Vertical space reduces the space occupied of cache unit.
In one optional embodiment of the present embodiment, as depicted in figs. 1 and 2, supply unit 3 is " U "-shaped, comprising: two
31, two, longitudinally fed portion bending section 32 and a lateral transfer portion 33, two longitudinally fed portions 31 are arranged in parallel, and respectively
It is connect by two bending sections 32 with lateral transfer portion 33, wherein each bending section 32 includes: chassis body, plays structure branch
Support effect, chassis body middle part and along conveying direction be provided with turn to belt 3202, turn to belt 3202 two sides
It is provided with multiple rotating wheels 3201.It turns to belt 3202 to divide for bending part and straight line portion two parts, straight line portion and longitudinal direction
The center of delivery section 31 is conllinear, and the end of straight line portion, which is provided with, can make to turn to the driving wheel 3203 that belt 3202 is run,
In, the central plane of two driving wheels 3203 is mutually perpendicular to, and is turned to belt 3202 in curved position two sides and is equipped with multiple rotations
Wheel 3201, specifically, the quantity of rotating wheel 3201 are 5, wherein 2 rotating wheels 3201, which are arranged in, turns to the outer of belt 3202
Side, the two rotating wheels 3201 are separately positioned on the joint of the bending part and straight line portion that turn to belt 3202,3 remaining
Rotating wheel 3201 is evenly distributed on the inside for turning to the bending part of belt 3202.The working principle of rotating wheel 3201 is: making
Used time starts driving wheel 3203, drives and turns to the movement of belt 3202, turns to belt 3202 and then breaker 7 is driven to be moved,
When the operation of breaker 7 to 32 position of bending section, 3201 one side of rotating wheel plays position-limiting action to belt 3202 is turned to, and changes
The direction of belt 3202 is turned to, on the other hand, turns to belt 3202 due to contacting with rotating wheel 3201, rotating wheel 3201 can turn
It is rotated under to the rotation of belt 3202, the rotating wheel 3201 of rotation plays good when breaker 7 is turned to
Booster action can help breaker 7 to realize and turn to, keep steering more smooth, to prevent breaker 7 using rotary force
Because turning to not smooth the problem of resulting in blockage, influencing detection efficiency.
In one optional embodiment of the present embodiment, image identification unit 4 includes: multiple photographic devices, is respectively used to clap
The different surfaces and multiple images identification module of breaker are taken the photograph, picture recognition module and photographic device correspond, each
Picture recognition module is used to receive the picture of the photographic device shooting corresponding to it and is identified to obtain testing result, each
A described image identification module is also electrically connected with the system control unit, is sent to system control unit will test result,
System control unit is also used to will test result and compares with pre-stored breaker standard information, and determines according to comparison result
Whether breaker is qualified.
Specifically, as shown in figure 9, image identification unit 4 includes: the first container body of outer cover (not shown), the first container body of outer cover
It covers at outside supply unit 3, bracket 402 is provided in the first container body of outer cover, bracket 402 can be fixedly connected on the first shell
It on cabinet, can also be fixedly connected on the frame of supply unit 3, bracket 402 mainly plays mechanism supports, in bracket 402
On be fixedly connected with the first industrial camera 403, the first industrial camera 403 is located at right above supply unit 3, for shooting breaker
The picture of 7 top surfaces is further fixed on first crossbar 408 on bracket 402, first connecting rod 404 is connected in first crossbar 408,
404 level of first connecting rod is put and can be slided along the conveying direction of supply unit 3 with respect to first crossbar 408, the first connection
The free end of bar 404 is also connected with the second connecting rod 405, and 405 vertical display of the second connecting rod is gone back in the second connecting rod 405
Third connecting rod 407 is slidably connected, third connecting rod 407 can slided up and down vertically along the second connecting rod 405, in third
It is fixedly connected with the second industrial camera 406 in connecting rod 407, for shooting the picture of breaker first side, is gone back on bracket 402
It is fixedly connected with third industrial camera 409, for shooting the picture of breaker second side.First industrial camera 403, the second work
Industry camera 406 and third industrial camera 409 are connected separately with the first picture recognition module, the second picture recognition module and third figure
As identification module (not shown), each picture recognition module is connected with system control unit.First industrial camera 403 is used to detect
The length and width of the location information of 8 screw holes and breaker on breaker；Second industrial camera 406 is used to detect disconnected
The handle of road device to pallet elevation information and arc to the length of right groove and the length of arc；Third industrial camera
409 are used to detect the location information of breaker large terminal and small terminal, and information is replaced in the position of identification small terminal left and right ends.
4 specifically used method of image identification unit:
1. Image Acquisition: clapped in overlook direction using the first industrial camera 403 being located at right above breaker breaker
According to, by the image transmitting of shooting to the first picture recognition module, using the second industrial camera 406 to breaker side-looking direction into
Row is taken pictures, by the image transmitting of shooting to the second picture recognition module, using third industrial camera 409 to breaker in main view side
To taking pictures, by the image transmitting of shooting to third picture recognition module；
2. image recognition: the first picture recognition module, the second picture recognition module and third picture recognition module are respectively to incoming
Image detected, and will test result and be transmitted to system control unit, system control unit will test result and data
The standard information of breaker in library is compared, and judges whether to meet requirement.
In one optional embodiment of the present embodiment, as shown in Figure 10, screw tightening unit 5 includes: second housing cabinet
(not shown), second housing cabinet cover at outside supply unit 3, and bracket 502, bracket 502 are provided in second housing cabinet
It can be fixedly connected on second housing cabinet, can also be fixedly connected on the frame of supply unit 3, bracket 502 mainly rises
Mechanism supports act on, and are fixedly connected with the first support plate 503 on bracket 502, are equipped with the first track above the first support plate 503
506 and first driver 504, the second support plate is cooperatively equipped with above the first support plate 503, with the first track 506
507, the second support plate 507 can move under the driving of the first driver 504 along the first track 506, above the second support plate 507
Second track 508 and the second driver 505 are installed, the extending direction of the second track 508 is vertical with the first track 506,
Two support plates, 507 top is cooperatively equipped with third support plate 509 with the second track 508, and third support plate 509 is driven second
Dynamic device 505 can move under driving along the second track 508, and nut check device 511 and third are also equipped in third support plate 509
Driver 510, nut tightening device 511 can be in vertical liftings under the driving of third driver 510.
Further, screw tightening unit 5 further includes that pressure stops device, and the pressure stops device and stops device packet for fixing breaker, pressure
Include: pressure limited step 512 and fourth drive 513, pressure limited step 512 press breaker 7 under the action of fourth drive 513
Tightly.In present embodiment, the first driver 504, the second driver 505, third driver 510 and fourth drive 513
To select electric cylinders.
In one optional embodiment of the present embodiment, as shown in figure 11, electric property detection unit 6 is used to complete to open circuit
The integration test of the electric properties such as dielectric property, insulation resistance and the impulse withstand voltage of device 7.
In one optional embodiment of the present embodiment, system control unit by PLC electric-control system, server, disk array,
The software systems composition such as hardware devices and control software, database software, data-interface such as industrial personal computer, monitoring computer, is used to
It realizes to supply unit 3, cache unit, image identification unit 4, screw tightening unit 5 and each function of electric property detection unit 6
The control of unit mechanical action and monitoring to each functional status, and with calibrating software cooperation complete breaker feeding, conveying,
Identify the functional tests such as positioning, electric property.
It is specific as follows:
Software platform dispatches multiple calibrating assembly line test stations, can be tested according to multiple calibrating assembly lines big verification task
The service ability classifying rationally of station is the scheduling of small lot verification task；
Software platform can support artificial mode rationally to intervene, and when emergency task is temporarily added, can stop working as by artificial mode
Preceding online task, the current emergency task of priority processing.The online task being stopped answers reasonable arrangement to cache.Emergency task is completed
Afterwards, start the online task stopped early period automatically；
Verification system management software be used to realize task management, complete calibrating transportation system and calibrating installation between coordination,
Complete the information exchange etc. of verification system master control system.Calibrating detection is executed, realizes each functional unit requirement.
Software platform has system operation monitoring function, monitors the detection overall process of each unit in real time, comprising: video monitoring
Picture, task execution progress status, upper and lower power supply and system start and stop, tooling pallet running position and state etc., and be able to achieve each
The integrated and processing of unit warning information.
Although an embodiment of the present invention has been shown and described, it will be understood by those skilled in the art that: not
A variety of change, modification, replacement and modification can be carried out to these embodiments in the case where being detached from the principle of the present invention and objective, this
The range of invention is defined by the claims and their equivalents.
Claims (10)
1. a kind of breaker detects assembly line characterized by comprising
Supply unit, the supply unit are the annular of non-close, are used for transfer trip device；
Cache unit forms closed annular with the supply unit, for providing open circuit to the input terminal of the supply unit
Device, and breaker is received from the output end of the supply unit；
Image identification unit, the components position in outer dimension and breaker for detecting breaker；
Screw tightening unit, for tightening the screw in breaker；
Electric property detection unit, for detecting the electric property of breaker；
And system control unit, for controlling the supply unit, cache unit, image identification unit, screw tightening respectively
Unit and the operation of electric property detection unit, wherein described image recognition unit, screw tightening unit and electric property detection are single
Member is set gradually along the conveying direction of the supply unit.
2. breaker according to claim 1 detects assembly line, which is characterized in that the cache unit includes: cache shelf
Body and two lifting steering mechanism for being located at the caching frame body both ends, the caching frame body are used to store breaker,
One of them described lifting steering mechanism is used to breaker to be detected being transferred to the supply unit from the caching frame body
Input terminal, another described lifting steering mechanism is transferred to for will test rear breaker from the output end of the supply unit
On the caching frame body.
3. breaker according to claim 2 detects assembly line, which is characterized in that the caching frame body includes: first main
Body is fixed with multiple buffer structures in first main body, and the multiple buffer structure is arranged in vertical direction compartment of terrain, each
A buffer structure is for storing breaker.
4. breaker according to claim 2 detects assembly line, which is characterized in that the lifting steering mechanism includes: the
Two main bodys are fixed with uniaxial driver in second main body, and the sliding block of the single shaft driver is slided in vertical direction, described
Pallet is installed on sliding block, rotary cylinder is installed on the pallet, transfer knot is installed on the rotating seat of the rotary cylinder
Structure, the transfer organization is for transmitting breaker.
5. breaker according to claim 1 to 4 detects assembly line, which is characterized in that the supply unit is in " U "
Shape, comprising: two longitudinally fed portions, two bending sections and a lateral transfer portion, two longitudinally fed portions are set in parallel
It sets, and is connect respectively by described two bending sections with the lateral transfer portion, wherein each described bending section includes: frame
Frame body, the chassis body middle part and conveying direction is provided with steering belt, it is described turn to belt two sides
It is provided with multiple rotating wheels.
6. breaker according to claim 5 detects assembly line, which is characterized in that the steering belt includes: bending section
It is divided to and two straight line portions positioned at the bending part both ends, the straight line portion and the center in the longitudinally fed portion is total
Line.
7. breaker according to claim 6 detects assembly line, which is characterized in that two straight line portions are respectively provided with drive
The central plane of driving wheel, two driving wheels is mutually perpendicular to.
8. breaker according to claim 1 to 4 detects assembly line, which is characterized in that described image recognition unit packet
Include: multiple photographic devices are respectively used to the different surfaces and multiple images identification module of shooting breaker, and described image is known
Other module and the photographic device correspond, each described image identification module is used to receive the camera shooting corresponding to it
The picture of device shooting is simultaneously identified to obtain testing result that each described image identification module is also controlled with the system
Unit electrical connection, is sent to the system control unit for the testing result, the system control unit is also used to institute
It states testing result to compare with pre-stored breaker standard information, and determines whether breaker is qualified according to comparison result.
9. breaker according to claim 1 to 4 detects assembly line, which is characterized in that the screw tightening unit packet
Include: bracket is fixedly connected with the first support plate on the bracket, is equipped with the first track and first above first support plate
Driver is cooperatively equipped with the second support plate, second support above first support plate, with first track
Plate can move under first driver driving along first track, be equipped with second above second support plate
Track and the second driver, the extending direction of second track is vertical with first track, in second support plate
Side is cooperatively equipped with third support plate with second track, and the third support plate is under second driver driving
It can be moved along second track, nut check device and third driver, the spiral shell are also equipped in the third support plate
Female tightening device can be in vertical lifting under third driver driving.
10. breaker according to claim 9 detects assembly line, which is characterized in that the screw tightening unit further includes
Pressure stops device, and the pressure stops device for fixing breaker.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910380641.7A CN110082351A (en) | 2019-05-08 | 2019-05-08 | Breaker detects assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910380641.7A CN110082351A (en) | 2019-05-08 | 2019-05-08 | Breaker detects assembly line |
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ID=67419284
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|---|---|---|---|
| CN201910380641.7A Pending CN110082351A (en) | 2019-05-08 | 2019-05-08 | Breaker detects assembly line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111843463A (en) * | 2020-08-31 | 2020-10-30 | 乐清野岛机电有限公司 | Online intelligent automatic screw locking system of circuit breaker |
| CN112061745A (en) * | 2020-07-31 | 2020-12-11 | 国网山东省电力公司电力科学研究院 | Circuit breaker conveying device and circuit breaker detection line |
-
2019
- 2019-05-08 CN CN201910380641.7A patent/CN110082351A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112061745A (en) * | 2020-07-31 | 2020-12-11 | 国网山东省电力公司电力科学研究院 | Circuit breaker conveying device and circuit breaker detection line |
| CN111843463A (en) * | 2020-08-31 | 2020-10-30 | 乐清野岛机电有限公司 | Online intelligent automatic screw locking system of circuit breaker |
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