CN110067098A - 一种速干凉感护理垫的制作方法及其装置 - Google Patents
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Abstract
本发明提供了一种速干凉感护理垫的制作方法及其装置。它解决了现有护理垫没有相应的制作方法,无法批量制作,制作繁琐等技术问题。本速干凉感护理垫的制作方法,包括如下步骤:a、外购;b、制液;c、表面处理;d、裁剪;e、缝纫;f、检验包装。本发明具有制作简便的优点。
Description
技术领域
本发明属于护理垫技术领域,涉及一种速干凉感护理垫的制作方法及其装置。
背景技术
对于需长期卧床休养的病人,行动不便,大小便都需在床上解决,目前护理卧床病人时常用到护理垫,将护理垫平铺在病人的臀部及其它部位,防止病人的汗液或排出的尿液等弄脏床单。
经检索,如中国专利文献公开了一种医用护理垫【申请号:201711356089.5;公开号:CN 108143532A】。这种医用护理垫,整体呈长方形,其特征在于,包括结构相同的上垫和下垫,所述上垫和下垫分别包括表层、吸水层和底层,所述上垫的底层和下垫的表层通过魔术贴粘结在一起,所述下垫底层的两长边上连接有弹性布带,所述弹性布带上连接有挂勾。
该专利中公开的护理垫虽然可节省时间,但是,该护理垫没有相应的制作方法,无法批量制作,制作繁琐,因此,设计出一种速干凉感护理垫的制作方法及其装置是很有必要的。
发明内容
本发明的目的是针对现有的技术存在上述问题,提出了一种速干凉感护理垫的制作方法,该制作方法具有制作简便的特点。
本发明的目的可通过下列技术方案来实现:一种速干凉感护理垫的制作方法,速干凉感护理垫包括表层、吸收层和底膜层,表层为涤纶布,吸收层为吸附了中草药液的无纺布,底膜层为PVC膜,其特征在于,包括如下步骤:
a、外购:购买市场上现有的涤纶布、无纺布和PVC膜,并对其进行外观检验;
b、制液:按重量份数,称取中草药:当归20-30份、红花5-10份、艾草4-7份、决明子1-3份、甘草6-12份、石斛3-7份、黄连15-20份和金银花7-14份,将中草药放入到药锅中,加入其6-8倍质量份数的去离子水进行煎煮,再用纱布过滤,制得中草药液;
c、表面处理:通过表面处理装置对无纺布浸泡中草药液,浸泡时间为10-20min,得到处理后的无纺布;
d、裁剪:通过裁剪设备对涤纶布、PVC膜和处理后的无纺布进行裁剪,制得块状的半成品;
e、缝纫:通过缝纫设备将半成品进行车缝,并使涤纶布、无纺布和PVC膜依次由上至下分布,得到成品的速干凉感护理垫;
f、检验包装:先对成品的速干凉感护理垫进行检验,再对其进行包装。
采用以上制作方法,通过外购、制液、表面处理、裁剪、缝纫和检验包装等操作,就可实现速干凉感护理垫的制作。
所述表层的厚度为1.2-1.5mm。
所述无纺布的厚度为1.5-2.0mm。
所述PVC膜的厚度为0.4-1.0mm。
所述煎煮时间为60-90min。
所述裁剪设备为自动布料裁剪机。
所述车缝采用的线为牛仔线。
采用以上结构,通过牛仔线可将三层结构牢牢固定在一起。
本发明还提供了一种表面处理装置,包括机架,其特征在于,所述机架一端上水平转动设置有面料放卷辊,机架另一端上水平转动设置有面料收卷辊,面料收卷辊端部与一能带动其转动的动力结构相连,机架中部固定有支架一和支架二,支架一靠近面料放卷辊,支架二靠近面料收卷辊,支架一上设置有浸泡机构,支架二上设置有烘干机构,浸泡机构包括箱盖和上部具有开口的浸泡箱,浸泡箱固定在支架一上,浸泡箱一端固定有安装架一,安装架一上具有导入压辊组件,浸泡箱一端还具有输入口,浸泡箱另一端固定有安装架二,安装架二上具有导出压辊组件,浸泡箱另一端还具有输出口,箱盖固定在浸泡箱上,且箱盖将浸泡箱的开口封闭住,箱盖上还设置有辅助结构,辅助结构包括安装板和驱动板,安装板固定在箱盖上,且安装板位于浸泡箱内,安装板上固定有若干导轨,且导轨呈水平布置,导轨上分别设置有滑块,滑块上分别固定有移动条,移动条上还分别和联动轴一端转动连接,驱动板活动设在安装板上,驱动板与一使其上下移动的驱动组件相连,驱动板上具有若干倾斜导槽,且倾斜导槽呈扇形分布,联动轴另一端分别活动设置在倾斜导槽内,驱动板上还水平转动设置有若干上导料杆,移动条上还分别固定有导流定位板,导流定位板上还分别水平转动设置有下导料杆。
表面处理装置的工作原理如下:将面料放卷辊处的面料从导入压辊组件处通过,依次绕在上导料杆与下导料杆之间,再从导出压辊组件处通过,再经过烘干机构,最后通过面料收卷辊进行收卷,由于可通过驱动组件带动驱动板向上移动或者向下移动,驱动板带动上导料杆向上移动或者向下移动,而联动轴在倾斜导槽的导向下,使导流定位板靠近或远离,导流定位板带动下导料杆靠近或远离,可使面料与浸泡箱中的料液充分接触,可使浸泡箱内的面料左右相互靠近、上下相互远离或者左右相互远离、上下相互靠近,从而完成面料的表面处理作业,取代人工操作,处理简便。
所述动力结构包括步进电机一、主动轮、从动轮和皮带,步进电机一固定在机架上,步进电机一的输出轴水平设置,主动轮固定在步进电机一的输出轴端部,从动轮固定在面料收卷辊端部,皮带套设在主动轮与从动轮之间。
当需要使面料收卷辊转动时,控制步进电机一的输出轴转动,步进电机一的输出轴带动主动轮转动,主动轮通过皮带带动从动轮转动,从动轮带动面料收卷辊转动,从而可使面料收卷辊转动。
所述烘干机构包括烘筒,烘筒水平转动设置在支架二上,烘筒端部与一能带动其转动的步进电机二相连,烘筒内部还具有电加热丝。
当需要使烘筒转动时,控制步进电机二的输出轴转动,步进电机二的输出轴带动烘筒转动,从而可使烘筒转动。
所述烘筒的数量至少为两个。
所述驱动组件包括伺服电机、丝杆、螺母、导杆和导套,丝杆竖直转动设置在安装板上,螺母螺纹连接在丝杆上,螺母通过轴承座和驱动板一端相连,伺服电机固定在箱盖上,伺服电机的输出轴竖直向下,伺服电机的输出轴通过联轴器和丝杆相连,导杆竖直固定在安装板上,导套设置在导杆上,导套和驱动板另一端相连。
当需要使驱动板上下移动时,控制伺服电机的输出轴转动,伺服电机的输出轴带动丝杆转动,丝杆带动螺母运动,螺母使导套沿着导杆上下移动,导套带动驱动板上下移动。
所述导杆两端还具有限位块。
所述浸泡箱一端还具有补料口,补料口处具有电磁阀一,浸泡箱另一端还具有排料口,排料口处设置有电磁阀二。
所述导入压辊组件包括导入压辊一和导入压辊二,导入压辊一和导入压辊二分别转动设置在安装架一上,且导入压辊一与导入压辊二之间具有供面料通过的间隙;导出压辊组件包括导出压辊一和导出压辊二,导出压辊一和导出压辊二分别转动设置在安装架二上,且导出压辊一与导出压辊二之间具有供面料通过的间隙。
采用以上结构,通过导入压辊一和导入压辊二可对面料导入的过程中进行压紧;通过导出压辊一和导出压辊二可对面料导出的过程中进行压紧。
所述导流定位板的形状为波浪形,导流定位板上具有若干导流孔。
采用以上结构,通过导流定位板可对浸泡箱内的料液进行辅助导流,从而可确保面料的浸泡效果。
与现有技术相比,本速干凉感护理垫的制作方法具有该优点:
1、本发明中通过外购、制液、表面处理、裁剪、缝纫和检验包装等操作,就可实现速干凉感护理垫的制作。
2、速干凉感护理垫包括表层、吸收层和底膜层,表层为涤纶布,吸收层为吸附了中草药液的无纺布,底膜层为PVC膜,当涤纶表层与人体接触时可产生凉爽感觉,且涤纶牢度强、抗皱,可反复洗涤;吸收层为无纺布,渗透快,无回渗;PVC膜能有效防止水向下渗;从而其具备速干、凉感、吸水快、防水等功能,能满足人们的对护理垫的要求,具有广阔的市场前景。
附图说明
图1是本制作方法的步骤示意图。
图2是表面处理装置的平面结构示意图。
图3是表面处理装置拆去部分的立体结构示意图。
图中,1、机架;2、支架一;3、浸泡箱;4、支架二;5、皮带;6、步进电机一;7、主动轮;8、面料收卷辊;9、从动轮;10、步进电机二;11、烘筒;12、导出压辊二;13、导出压辊一;14、安装架二;15、箱盖;16、伺服电机;17、安装架一;18、导入压辊一;19、导入压辊二;20、面料放卷辊;21、安装板;22、滑块;23、导轨;24、移动条;25、丝杆;26、螺母;27、轴承座;28、上导料杆;29、导流定位板;29a、导流孔;30、下导料杆;31、驱动板;31a、倾斜导槽;32、导套;33、导杆;34、联动轴。
具体实施方式
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。
如图1所示,本速干凉感护理垫的制作方法,速干凉感护理垫包括表层、吸收层和底膜层,表层为涤纶布,吸收层为吸附了中草药液的无纺布,采用该结构,可使吸收层具有较好的中药疗效;底膜层为PVC膜,包括如下步骤:
a、外购:购买市场上现有的涤纶布、无纺布和PVC膜,并对其进行外观检验;
b、制液:按重量份数,称取中草药:当归20-30份、红花5-10份、艾草4-7份、决明子1-3份、甘草6-12份、石斛3-7份、黄连15-20份和金银花7-14份,将中草药放入到药锅中,加入其6-8倍质量份数的去离子水进行煎煮,再用纱布过滤,制得中草药液;在本实施例中,按重量份数,称取中草药:当归24份、红花6份、艾草5份、决明子1份、甘草11份、石斛4份、黄连18份和金银花9份,将中草药放入到药锅中,加入其7倍质量份数的去离子水进行煎煮,再用纱布过滤,制得中草药液;
c、表面处理:通过表面处理装置对无纺布浸泡中草药液,浸泡时间为10-20min,得到处理后的无纺布;在本实施例中,通过表面处理装置对无纺布浸泡中草药液,浸泡时间为16min,得到处理后的无纺布;
d、裁剪:通过裁剪设备对涤纶布、PVC膜和处理后的无纺布进行裁剪,制得块状的半成品;
e、缝纫:通过缝纫设备将半成品进行车缝,并使涤纶布、无纺布和PVC膜依次由上至下分布,得到成品的速干凉感护理垫;
f、检验包装:先对成品的速干凉感护理垫进行检验,再对其进行包装。
采用以上制作方法,通过外购、制液、表面处理、裁剪、缝纫和检验包装等操作,就可实现速干凉感护理垫的制作。
表层的厚度为1.2-1.5mm;在本实施例中,表层的厚度为1.3mm。
无纺布的厚度为1.5-2.0mm;在本实施例中,无纺布的厚度为1.8mm。
PVC膜的厚度为0.4-1.0mm;在本实施例中,PVC膜的厚度为0.7mm。
煎煮时间为60-90min;在本实施例中,煎煮时间为70min。
裁剪设备为自动布料裁剪机。
车缝采用的线为牛仔线;采用该结构,通过牛仔线可将三层结构牢牢固定在一起。
如图2-图3所示,本表面处理装置,包括机架1,机架1一端上水平转动设置有面料放卷辊20,机架1另一端上水平转动设置有面料收卷辊8,面料收卷辊8端部与一能带动其转动的动力结构相连,机架1中部固定有支架一2和支架二4,在本实施例中,机架1中部通过焊接的方式固定有支架一2和支架二4;支架一2靠近面料放卷辊20,支架二4靠近面料收卷辊8,支架一2上设置有浸泡机构,支架二4上设置有烘干机构,浸泡机构包括箱盖15和上部具有开口的浸泡箱3,浸泡箱3固定在支架一2上,在本实施例中,浸泡箱3通过螺栓连接的方式固定在支架一2上;浸泡箱3一端固定有安装架一17,安装架一17上具有导入压辊组件,浸泡箱3一端还具有输入口,浸泡箱3另一端固定有安装架二14,安装架二14上具有导出压辊组件,浸泡箱3另一端还具有输出口,箱盖15固定在浸泡箱3上,且箱盖15将浸泡箱3的开口封闭住,箱盖15上还设置有辅助结构,辅助结构包括安装板21和驱动板31,安装板21固定在箱盖15上,在本实施例中,安装板21通过螺栓连接的方式固定在箱盖15上;且安装板21位于浸泡箱3内,安装板21上固定有若干导轨23,在本实施例中,导轨23的数量为四根;且导轨23呈水平布置,导轨23上分别设置有滑块22,滑块22上分别固定有移动条24,移动条24上还分别和联动轴34一端转动连接,驱动板31活动设在安装板21上,驱动板31与一使其上下移动的驱动组件相连,驱动板31上具有若干倾斜导槽31a,且倾斜导槽31a呈扇形分布,联动轴34另一端分别活动设置在倾斜导槽31a内,驱动板31上还水平转动设置有若干上导料杆28,移动条24上还分别固定有导流定位板29,导流定位板29上还分别水平转动设置有下导料杆30;在本实施例中,上导料杆28的数量为五根,下导料杆30的数量为六根。
动力结构包括步进电机一6、主动轮7、从动轮9和皮带5,步进电机一6固定在机架1上,在本实施例中,步进电机一6通过螺栓连接的方式固定在机架1上;步进电机一6的输出轴水平设置,主动轮7固定在步进电机一6的输出轴端部,从动轮9固定在面料收卷辊8端部,皮带5套设在主动轮7与从动轮9之间;当需要使面料收卷辊8转动时,控制步进电机一6带动主动轮7转动,主动轮7通过皮带5带动从动轮9转动,从动轮9带动面料收卷辊8转动,从而可使面料收卷辊8转动。
烘干机构包括烘筒11,烘筒11水平转动设置在支架二4上,烘筒11端部与一能带动其转动的步进电机二10相连,在本实施例中,步进电机二10固定在支架二4上,通过步进电机二10可带动烘筒11转动;烘筒11内部还具有电加热丝;当需要使烘筒11转动时,控制步进电机二10带动烘筒11转动,从而可使烘筒11转动。
烘筒11的数量至少为两个。
驱动组件包括伺服电机16、丝杆25、螺母26、导杆33和导套32,丝杆25竖直转动设置在安装板21上,螺母26螺纹连接在丝杆25上,螺母26通过轴承座27和驱动板31一端相连,伺服电机16固定在箱盖15上,在本实施例中,伺服电机16通过螺栓连接的方式固定在箱盖15上;伺服电机16的输出轴竖直向下,伺服电机16的输出轴通过联轴器和丝杆25相连,导杆33竖直固定在安装板21上,导套32设置在导杆33上,导套32和驱动板31另一端相连;导杆33两端还具有限位块。
浸泡箱3一端还具有补料口,补料口处具有电磁阀一,浸泡箱3另一端还具有排料口,排料口处设置有电磁阀二。
导入压辊组件包括导入压辊一18和导入压辊二19,导入压辊一18和导入压辊二19分别转动设置在安装架一17上,且导入压辊一18与导入压辊二19之间具有供面料通过的间隙;导出压辊组件包括导出压辊一13和导出压辊二12,导出压辊一13和导出压辊二12分别转动设置在安装架二14上,且导出压辊一13与导出压辊二12之间具有供面料通过的间隙;采用该结构,通过导入压辊一18和导入压辊二19可对面料导入的过程中进行压紧;通过导出压辊一13和导出压辊二12可对面料导出的过程中进行压紧。
导流定位板29的形状为波浪形,导流定位板29上具有若干导流孔29a;在本实施例中,导流孔29a的数量为四十个;采用该结构,通过导流定位板29可对浸泡箱3内的料液进行辅助导流,从而可确保面料的浸泡效果。
表面处理装置的工作原理如下:将面料放卷辊20处的面料从导入压辊一18和导入压辊二19处通过,依次绕在上导料杆28与下导料杆30之间,再从导出压辊一13和导出压辊二12处通过,再绕在烘筒11上,最后通过面料收卷辊8进行收卷,由于可控制伺服电机16带动丝杆25转动,丝杆25带动螺母26运动,螺母26使导套32沿着导杆33向上移动或者向下移动,导套32带动驱动板31向上移动或者向下移动,驱动板31带动上导料杆28向上移动或者向下移动,而联动轴34在倾斜导槽31a的导向下,使导流定位板29靠近或远离,导流定位板29带动下导料杆30靠近或远离,可使面料与浸泡箱3中的料液充分接触,可使浸泡箱3内的面料左右相互靠近、上下相互远离或者左右相互远离、上下相互靠近,从而完成面料的表面处理作业,取代人工操作,处理简便;在本实施例中,处理的面料为无纺布。
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。
Claims (10)
1.一种速干凉感护理垫的制作方法,速干凉感护理垫包括表层、吸收层和底膜层,表层为涤纶布,吸收层为吸附了中草药液的无纺布,底膜层为PVC膜,其特征在于,包括如下步骤:
a、外购:购买市场上现有的涤纶布、无纺布和PVC膜,并对其进行外观检验;
b、制液:按重量份数,称取中草药:当归20-30份、红花5-10份、艾草4-7份、决明子1-3份、甘草6-12份、石斛3-7份、黄连15-20份和金银花7-14份,将中草药放入到药锅中,加入其6-8倍质量份数的去离子水进行煎煮,再用纱布过滤,制得中草药液;
c、表面处理:通过表面处理装置对无纺布浸泡中草药液,浸泡时间为10-20min,得到处理后的无纺布;
d、裁剪:通过裁剪设备对涤纶布、PVC膜和处理后的无纺布进行裁剪,制得块状的半成品;
e、缝纫:通过缝纫设备将半成品进行车缝,并使涤纶布、无纺布和PVC膜依次由上至下分布,得到成品的速干凉感护理垫;
f、检验包装:先对成品的速干凉感护理垫进行检验,再对其进行包装。
2.根据权利要求1所述的速干凉感护理垫的制作方法,其特征在于,所述表层的厚度为1.2-1.5mm。
3.根据权利要求2所述的速干凉感护理垫的制作方法,其特征在于,所述无纺布的厚度为1.5-2.0mm。
4.根据权利要求3所述的速干凉感护理垫的制作方法,其特征在于,所述PVC膜的厚度为0.4-1.0mm。
5.根据权利要求1所述的速干凉感护理垫的制作方法,其特征在于,所述煎煮时间为60-90min。
6.一种表面处理装置,包括机架,其特征在于,所述机架一端上水平转动设置有面料放卷辊,机架另一端上水平转动设置有面料收卷辊,面料收卷辊端部与一能带动其转动的动力结构相连,机架中部固定有支架一和支架二,支架一靠近面料放卷辊,支架二靠近面料收卷辊,支架一上设置有浸泡机构,支架二上设置有烘干机构,浸泡机构包括箱盖和上部具有开口的浸泡箱,浸泡箱固定在支架一上,浸泡箱一端固定有安装架一,安装架一上具有导入压辊组件,浸泡箱一端还具有输入口,浸泡箱另一端固定有安装架二,安装架二上具有导出压辊组件,浸泡箱另一端还具有输出口,箱盖固定在浸泡箱上,且箱盖将浸泡箱的开口封闭住,箱盖上还设置有辅助结构,辅助结构包括安装板和驱动板,安装板固定在箱盖上,且安装板位于浸泡箱内,安装板上固定有若干导轨,且导轨呈水平布置,导轨上分别设置有滑块,滑块上分别固定有移动条,移动条上还分别和联动轴一端转动连接,驱动板活动设在安装板上,驱动板与一使其上下移动的驱动组件相连,驱动板上具有若干倾斜导槽,且倾斜导槽呈扇形分布,联动轴另一端分别活动设置在倾斜导槽内,驱动板上还水平转动设置有若干上导料杆,移动条上还分别固定有导流定位板,导流定位板上还分别水平转动设置有下导料杆。
7.根据权利要求6所述的表面处理装置,其特征在于,所述动力结构包括步进电机一、主动轮、从动轮和皮带,步进电机一固定在机架上,步进电机一的输出轴水平设置,主动轮固定在步进电机一的输出轴端部,从动轮固定在面料收卷辊端部,皮带套设在主动轮与从动轮之间。
8.根据权利要求6所述的表面处理装置,其特征在于,所述烘干机构包括烘筒,烘筒水平转动设置在支架二上,烘筒端部与一能带动其转动的步进电机二相连,烘筒内部还具有电加热丝。
9.根据权利要求8所述的表面处理装置,其特征在于,所述烘筒的数量至少为两个。
10.根据权利要求6所述的表面处理装置,其特征在于,所述驱动组件包括伺服电机、丝杆、螺母、导杆和导套,丝杆竖直转动设置在安装板上,螺母螺纹连接在丝杆上,螺母通过轴承座和驱动板一端相连,伺服电机固定在箱盖上,伺服电机的输出轴竖直向下,伺服电机的输出轴通过联轴器和丝杆相连,导杆竖直固定在安装板上,导套设置在导杆上,导套和驱动板另一端相连。
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