CN110066915A - A kind of method that calcining magnetic separation removes phosphorus in high-phosphor oolitic hematite - Google Patents

A kind of method that calcining magnetic separation removes phosphorus in high-phosphor oolitic hematite Download PDF

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Publication number
CN110066915A
CN110066915A CN201910340027.8A CN201910340027A CN110066915A CN 110066915 A CN110066915 A CN 110066915A CN 201910340027 A CN201910340027 A CN 201910340027A CN 110066915 A CN110066915 A CN 110066915A
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China
Prior art keywords
oolitic hematite
magnetic separation
phosphorus
mixture
calcining
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Inventor
杨双平
董洁
刘起航
王苗
池延斌
鲁路
曹栓伟
杨鑫
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Xi'an Electric Furnace Institute Co ltd
Xian University of Architecture and Technology
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Xian University of Architecture and Technology
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Priority to CN201910340027.8A priority Critical patent/CN110066915A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/005Pretreatment specially adapted for magnetic separation
    • B03C1/015Pretreatment specially adapted for magnetic separation by chemical treatment imparting magnetic properties to the material to be separated, e.g. roasting, reduction, oxidation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/02Roasting processes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/11Removing sulfur, phosphorus or arsenic other than by roasting

Abstract

The invention discloses the methods of phosphorus in a kind of calcining magnetic separation removal high-phosphor oolitic hematite, this method forms the ratio of mixture by optimization, the basicity of mixture including oolitic hematite is 0.8-1.2, for following reduction reaction can high efficiency dephosphorating lay the foundation, in mixture of the invention on the basis of limiting basicity, the type of removing P elements raw material is optimized simultaneously, silicon calcium powder and lime are changed by traditional Dephosphorising agent, on the one hand it can reduce the cost of raw material, on the other hand pollution caused by Dephosphorising agent capable of being reduced during restoring oolitic hematite;At the same time, because the basicity of adjustment mixture, improves the dephosphorization rate of reduction reaction, reduce the processes such as briquetting, the granulation in conventional dephosphorization, simplify technique, reduces dephosphorization cost, present invention process process is simple, economic cost is lower, strong operability, significant to oolitic hematite dephosphorization effect.

Description

A kind of method that calcining magnetic separation removes phosphorus in high-phosphor oolitic hematite
[technical field]
The present invention relates to high-phosphor oolitic hematite dephosphorizing technology field, especially a kind of efficiently removal high-phosphor oolitic hematite The method of middle phosphorus.
[background technique]
China is very huge as a resource big country iron ore reserves, but grade is lower and refractory iron ore occupies More, high-phosphor oolitic hematite is a kind of very huge iron ore resource of storage capacity for China, while being also to be most difficult to select One of high-phosphorus iron ore, the total resource of oolitic hematite accounts for 11% or so of China's iron ore deposit, its structure is with roe shape Or spherical shape, the ellipse of oolith, and have corresponding concentric lamina, therefore it is named as oolitic hematite.
The structure majority of high-phosphorus hematite is oolitic texture, also includes Ningxiang's formula oolitic hematite, declares the red iron of imperial formula roe shape Mine.Mainly based on bloodstone, limonite and siderite, wherein the main component of gangue Minerals is chlorite and quartz etc., And the content part of phosphorus with the concentric structure of roe shape or oolith presence, their symbiotic form be all often and clay, quartz, There are symbiosis in cementing form for the gangue minerals such as chlorite.
The disseminated grain size of oolitic hematite is very tiny, and the content of phosphorus accounts for mainly in collophane and chlorite, wherein phosphorus Content be usually both greater than 1%, part even both greater than 3%, the content of phosphorus is too high in these roe shape ores, is not able to satisfy steel Standard of the iron enterprise to phosphorus content.High-phosphor oolitic hematite is considered as being most difficult to the iron ore of choosing both at home and abroad for the whole world Type, roe shape are divided into two parts, are roe body and roe core respectively.The type of roe core is wherein divided into three types, bloodstone, Quartz particles and broken oolith.Roe body is then different gangue and mineral, such as different types of iron ore and quartz mineral Matter, the structure inside roe body are all package roe core from level to level, and which forms the ellipse of concentric lamina and circular ooliths.Oolith Diameter generally in 1~2mm, also have lesser diameter in several microns, the number of rings of their concentric lamina is all ten to two Between ten, the arrangement of some laminas is very well-balanced, and the arrangement of some laminas is then uneven, results in being mingled with very in roe shape in this way More objectionable impurities, these impurity are not only wrapped in the inside of roe core, but also are mixed among oolith, so oolitic hematite Ore dressing difficulty with regard to highly difficult, if by oolitic hematite be broken into it is powdered can also be easy silt, deal with so more Add difficulty, and thinner by broken oolitic hematite granularity, accepts time-consuming and laborious, cost nature last time in iron and steel enterprise It increases very much, these different factors, which result in oolitic hematite, can not be mass produced utilization, generally can not directly make It is directly used for the raw material of iron and steel enterprise, therefore such iron ore is used now substantially free from by exploitation.
There are 3,000,000,000 tons of high-phosphor oolitic hematites in China, and this iron ore contains P high (0.5-1.0%), grade lower (35- 50%).Iron oxide crystal grain disseminated grain size is thin (1-5um), and it is extremely difficult to sort separation, thus does not obtain effectively exploiting and utilize.This The preservation in the form of collophane of the phosphorus in iron ore is planted, and mixed in together with the chamosite rich in iron oxide, is formed concentric The alternate oolith structure of stratiform, oolitic hematite stone are one of the iron ore types for being most difficult to select generally acknowledged both at home and abroad at present.
In consideration of it, someone starts to study the phosphorus removing in oolitic hematite again in the prior art, such as invent Patent, mostly, by suitable ratio progress ingredient, pressed using by high-phosphor oolitic hematite powder and coal dust, Dephosphorising agent and bonding agent Ball, reduction treatment are that Dephosphorising agent is added to realize, so that the phosphorus content in concentrate is reduced to during ingredient 0.1% hereinafter, still, these technologies cause the cost to high-phosphor oolitic hematite processing to increase by the way that Dephosphorising agent is added, into And the serious quality for affecting iron ore concentrate.
[summary of the invention]
It is an object of the invention to overcome the above-mentioned prior art, a kind of efficiently removal high-phosphor oolitic hematite is provided The method of middle phosphorus.The method of phosphorus in efficient removal high-phosphor oolitic hematite according to the present invention, process flow is simple, it is economical at This lower, strong operability is significant to oolitic hematite dephosphorization effect.
In order to achieve the above objectives, the present invention is achieved by the following scheme:
A kind of method that calcining magnetic separation removes phosphorus in high-phosphor oolitic hematite, comprising the following steps:
Step 1, ball milling oolitic hematite;
Step 2, the oolitic hematite after silicon calcium powder, reducing agent, lime and ball milling is mixed, forming basicity is 0.8-1.2's Mixture, the grain graininess < 5mm in mixture;
Step 3, mixture obtains roasting material after dephosphorization under reducing atmosphere reaction occurs;
Step 4, the iron ore concentrate after finally removing phosphorus is obtained after roasting material cooling, grinding by magnetic separation.
A further improvement of the present invention is that:
Preferably, in step 1, it is 160-200 mesh that oolitic hematite, which is milled to its granularity,.
Preferably, in step 2, oolitic hematite, 3-5 part silicon calcium powders, 8-15 part of the mixing quality proportion for 90-100 parts 6-10 parts of reducing agent, lime form mixture.
Preferably, in step 2, reducing agent is coal dust.
Preferably, in step 2, the mixing of oolitic hematite is divided into two steps after silicon calcium powder, reducing agent, lime and ball milling: One step, stirs and evenly mixs;Second step adds water to mix, and the water of addition accounts for the 8% of final mixture quality.
Preferably, in step 3, mixture carries out dephosphorization under reducing atmosphere reaction in high temperature box type resistance furnace.
Preferably, in step 3, dephosphorization under reducing atmosphere reaction temperature is 1050 DEG C -1200 DEG C, and the dephosphorization under reducing atmosphere time is 60- 90min。
Preferably, in step 4, after roasting material is cooling, 200 mesh is ground to and carry out magnetic separation.
Preferably, in step 4, the magnetic field strength of magnetic separation is 800-1200GS.
Preferably, in step 4, the magnetic field strength of magnetic separation is 800-1000GS.
Compared with prior art, the invention has the following advantages:
The invention discloses the method for phosphorus in a kind of calcining magnetic separation removal high-phosphor oolitic hematite, this method passes through optimization shape At the ratio of mixture, the basicity of the mixture including oolitic hematite is 0.8-1.2, is that following reduction reaction can High efficiency dephosphorating lays the foundation, and in mixture of the invention on the basis of limiting basicity, while optimizing removing P elements raw material Type, silicon calcium powder and lime are changed by traditional Dephosphorising agent, on the one hand can reduce the cost of raw material, another aspect energy It is polluted caused by Dephosphorising agent is enough reduced during restoring oolitic hematite;At the same time, because of the basicity of adjustment mixture, The grain graininess of mixture is smaller simultaneously, can be improved the dephosphorization rate of reduction reaction, reduces the briquetting in conventional dephosphorization, is granulated Etc. processes, simplify technique, reduce dephosphorization cost, present invention process process is simple, and economic cost is lower, strong operability, right Oolitic hematite dephosphorization effect is significant.
Further, the granularity of ball milling oolitic hematite to oolitic hematite is 160-200 mesh, is subsequent mixing, also Original reaction is prepared.
Further, limitation mixing quality proportion, adjusts the content of each ingredient, so that final mixture in the range Basicity can be within the scope of target component.
Further, reducing agent is preferably coal dust, and cost is relatively low while playing reduction for coal dust.
Further, the mixing of mixture is divided into two parts, on the basis of the first step is stirred, water is added to mix, into One step mixes mixture, can form the mixture of grain graininess < 5mm.
Further, dephosphorization under reducing atmosphere reaction need to carry out at an elevated temperature in high temperature box type resistance furnace.
Further, the temperature and time of limitation dephosphorization under reducing atmosphere reaction, guarantees to reach certain dephosphorization rate, the present invention In because dephosphorization mixture configuration so that the dephosphorization temperature of reduction process is lower, production cost is reduced;Simultaneously in the time model Enclose interior generation dephosphorisation reaction so that the dephosphorization rate of oolitic hematite can be met the requirements, will not because soaking time is too long and Increase cost, the final roasting material for obtaining solid-like.
Further, roasting material is ground to 200 mesh before magnetic separation, is separated so that iron ore concentrate takes a step forward with phosphorus in magnetic separation.
Further, for essence iron ore made from this method, the magnetic field strength of magnetic separation is limited, magnetic field strength is excessive, easily Come up in by the P absorption in smart iron ore, magnetic field strength is too small, and the iron content for absorbing iron ore is too low, and recovery rate is relatively low, and cost adds Greatly.
[Detailed description of the invention]
Fig. 1 is flow chart of the invention.
[specific embodiment]
The present invention will be further described combined with specific embodiments below:
The invention discloses a kind of methods of phosphorus in efficiently removal high-phosphor oolitic hematite, referring to Fig. 1, this method include with Lower step:
(1) oolitic hematite is milled to the granularity of 160-200 mesh, the quality hundred of the P elements in the oolitic hematite Dividing content is 0.5-1.0%, grade 35-50%.
(2) it is according to quality proportioning with reducing agent, silicon calcium powder and lime by the oolitic hematite that ore grinding obtains in step (1) 90-100 parts of oolitic hematites, 3-5 parts of silicon calcium powders, 8-15 parts of reducing agents, 6-10 parts of lime form primary mixture, described to go back Former agent is preferably lower-cost coal dust;Gradually water is added to carry out secondary mixing simultaneously in uniformly mixed primary mixture, and Controlling mixture final moisture is 8%., so that mixture is further uniform, and granularity < 5mm is capable of forming in mixed process Hybrid particles (this process is different from traditional pelletization, only by the mixing vessel rolled, such as roller blender so that The electrostatic interaction of mixture and water droplet forms little particle, so that mixing is more uniformly, so that can in following reduction reaction Can react at a lower temperature, and reaction efficiency is high), to form final mixture, by adjusting the ratio of each substance, So that the basicity of the final mixture formed is 0.8-1.2,.
(3) heating reduction reaction is carried out in high temperature box type resistance furnace, heating is heated to 1050 DEG C -1200 DEG C, existing skill In art, remove bloodstone in P elements 1300 DEG C of the usual > of reduction temperature, the present invention in because dephosphorization mixture configuration, make The dephosphorization temperature for obtaining reduction process is lower, and production cost reduces;Heating reduction handles time 60-90min, within this time range The dephosphorization rate of oolitic hematite can be met the requirements, and will not be increased cost because soaking time is too long, finally be obtained solid The roasting material of shape.
When material basicity is less than 1, Phosphate minerals therein carry out reduction reaction as the following formula:
2Ca5(PO4)3F+15C+9SiO2=3/2P4+15CO+9CaO·SiO2+CaF2
When material basicity is greater than 1, Phosphate minerals therein carry out reduction reaction as the following formula:
2Ca5(PO4)3F+15C=3/2P4+15CO+9CaO+CaF2
(4) roasting material obtained in step (3) is taken out from high temperature box type resistance furnace, cooled to room temperature is finely ground to 200 mesh;
(5) by magnetic separation, solid phase is collected, iron ore concentrate, magnetic field strength 800-1200GS are obtained, it is preferred that the intensity is 800-1000GS, the iron ore concentrate after obtaining removing phosphorus;Roasting material is milled to 200 mesh hereinafter, making iron by (4) step and (5) step Concentrate is further separated with phosphorus composition, then passes through magnetic separation process, isolated iron ore concentrate,.
In the above process, the addition of Dephosphorising agent obtains significant dephosphorization effect, and for dephosphorization effect 90% or more, iron is smart Phosphorus content is down to 0.1% or less in mine.
Below by specific embodiment, the present invention will be further elaborated:
Embodiment
Embodiment 1
The red iron ball of roe shape is milled to 160 mesh, with addition of 3 parts of silicon calcium powders, 10 parts of lime, 8 parts of coal dusts and 90 parts of oolitic hematites, Water is added after mixing, water accounts for the 8% of mixture quality, with basicity 0.8 mixture, final mixture is placed in Heating reduction reaction is carried out in high temperature box type resistance furnace, is heated to 1200 DEG C, reduction treatment 60min, is obtained roasting material, will be roasted Material is cooling to be finely ground to 200 mesh, carries out magnetic separation, and magnetic field strength 800GS collects solid phase, obtains iron ore concentrate.Raw ore in the embodiment Phosphorus content is 0.97%, and phosphorus content is 0.087% in iron ore concentrate.
Embodiment 2
The red iron ball of roe shape is milled to 200 mesh, with addition of 5 parts of silicon calcium powders, 6 parts of lime, 15 parts of coal dusts and 100 parts of red iron of roe shape Water is added in mine after mixing, and water accounts for the 8% of mixture quality, with basicity 1.2 mixture, final mixture is put It is placed in progress heating reduction reaction in high temperature box type resistance furnace, is heated to 1050 DEG C, reduction treatment 90min, obtains roasting material, it will Roasting material is cooling to be finely ground to 200 mesh, carries out magnetic separation, and magnetic field strength 1200GS collects solid phase, obtains iron ore concentrate.Raw ore phosphorus contains Amount is 0.97%, and phosphorus content is 0.066% in iron ore concentrate.
Embodiment 3
The red iron ball of roe shape is milled to 180 mesh, with addition of 4 parts of silicon calcium powders, 8 parts of lime, 10 parts of coal dusts and 95 parts of oolitic hematites, Water is added after mixing, water accounts for the 8% of mixture quality, with basicity 1.0 mixture, final mixture is placed in Heating reduction reaction is carried out in high temperature box type resistance furnace, is heated to 1100 DEG C, reduction treatment 80min, is obtained roasting material, will be roasted Material is cooling to be finely ground to 200 mesh, carries out magnetic separation, and magnetic field strength 1000GS collects solid phase, obtains iron ore concentrate, raw ore phosphorus content is 0.97%, phosphorus content is 0.056% in iron ore concentrate.
Embodiment 4
The red iron ball of roe shape is milled to 180 mesh, with addition of 4 parts of silicon calcium powders, 9 parts of lime, 10 parts of coal dusts and 95 parts of oolitic hematites, Water is added after mixing, water accounts for the 8% of mixture quality, with basicity 1.2 mixture, final mixture is placed in Heating reduction reaction is carried out in high temperature box type resistance furnace, is heated to 1150 DEG C, reduction treatment 90min, is obtained roasting material, will be roasted Material is cooling to be finely ground to 200 mesh, carries out magnetic separation, and magnetic field strength 1000GS collects solid phase, obtains iron ore concentrate, raw ore phosphorus content is 0.97%, phosphorus content is 0.073% in iron ore concentrate.
Embodiment 5
The red iron ball of roe shape is milled to 180 mesh, with addition of 5 parts of silicon calcium powders, 6 parts of lime, 10 parts of coal dusts and 90 parts of oolitic hematites, Water is added after mixing, water accounts for the 8% of mixture quality, with basicity 0.8 mixture, final mixture is placed in Heating reduction reaction is carried out in high temperature box type resistance furnace, is heated to 1150 DEG C, reduction treatment 90min, is obtained roasting material, will be roasted Material is cooling to be finely ground to 200 mesh, carries out magnetic separation, and magnetic field strength 800GS collects solid phase, obtains iron ore concentrate, raw ore phosphorus content is 0.97%, phosphorus content is 0.094% in iron ore concentrate.
Iron content and phosphorus content in iron ore after each embodiment dephosphorization of table 1
Number Raw ore contains P/% Original sample TFe/% Concentrate TFe/% Concentrate P/% Dephosphorization rate/%
Embodiment 1 0.97 46.88 69.81 0.087 91.03%
Embodiment 2 0.97 46.88 69.24 0.066 93.2%
Embodiment 3 0.97 46.88 59.2 0.056 94.2%
Embodiment 4 0.97 46.88 64.98 0.073 92.5%
Embodiment 5 0.97 46.88 74.71 0.094 90.3%
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of method of phosphorus in calcining magnetic separation removal high-phosphor oolitic hematite, which comprises the following steps:
Step 1, ball milling oolitic hematite;
Step 2, the oolitic hematite after silicon calcium powder, reducing agent, lime and ball milling is mixed, the mixing that basicity is 0.8-1.2 is formed Object, the grain graininess < 5mm in mixture;
Step 3, mixture obtains roasting material after dephosphorization under reducing atmosphere reaction occurs;
Step 4, the iron ore concentrate after finally removing phosphorus is obtained after roasting material cooling, grinding by magnetic separation.
2. the method for phosphorus in a kind of calcining magnetic separation removal high-phosphor oolitic hematite according to claim 1, which is characterized in that In step 1, it is 160-200 mesh that oolitic hematite, which is milled to its granularity,.
3. the method for phosphorus in a kind of calcining magnetic separation removal high-phosphor oolitic hematite according to claim 1, which is characterized in that In step 2, oolitic hematite, 3-5 part silicon calcium powders, 8-15 part reducing agents, lime 6-10 of the mixing quality proportion for 90-100 parts Part, form mixture.
4. the method for phosphorus in a kind of calcining magnetic separation removal high-phosphor oolitic hematite according to claim 1, which is characterized in that In step 2, reducing agent is coal dust.
5. the method for phosphorus in a kind of calcining magnetic separation removal high-phosphor oolitic hematite according to claim 1, which is characterized in that In step 2, the mixing of oolitic hematite is divided into two steps after silicon calcium powder, reducing agent, lime and ball milling: the first step is stirred and evenly mixed;The Two steps, add water to mix, and the water of addition accounts for the 8% of final mixture quality.
6. the method for phosphorus in a kind of calcining magnetic separation removal high-phosphor oolitic hematite according to claim 1, which is characterized in that In step 3, mixture carries out dephosphorization under reducing atmosphere reaction in high temperature box type resistance furnace.
7. the method for phosphorus in a kind of calcining magnetic separation removal high-phosphor oolitic hematite according to claim 6, which is characterized in that In step 3, dephosphorization under reducing atmosphere reaction temperature is 1050 DEG C -1200 DEG C, and the dephosphorization under reducing atmosphere time is 60-90min.
8. the method for phosphorus in a kind of calcining magnetic separation removal high-phosphor oolitic hematite according to claim 1, which is characterized in that In step 4, after roasting material is cooling, it is ground to 200 mesh and carries out magnetic separation.
9. the method for phosphorus in a kind of calcining magnetic separation removal high-phosphor oolitic hematite according to claim 1, which is characterized in that In step 4, the magnetic field strength of magnetic separation is 800-1200GS.
10. the method that calcining magnetic separation described in -9 any one removes phosphorus in high-phosphor oolitic hematite according to claim 1, special Sign is, in step 4, the magnetic field strength of magnetic separation is 800-1000GS.
CN201910340027.8A 2019-04-25 2019-04-25 A kind of method that calcining magnetic separation removes phosphorus in high-phosphor oolitic hematite Pending CN110066915A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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CN103014212A (en) * 2012-12-21 2013-04-03 北京科技大学 Technical method for producing metal iron powder by using carbon-containing high-phosphorus oolitic hematite pellet
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CN103667687A (en) * 2013-10-25 2014-03-26 钢铁研究总院 Method for preventing pellets from high temperature reduction bonding in high phosphorus oolitic hematite treatment shaft furnace
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