CN110066907A - 消失模铸造高铬合金耐磨件余热液淬处理方法 - Google Patents
消失模铸造高铬合金耐磨件余热液淬处理方法 Download PDFInfo
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- CN110066907A CN110066907A CN201910118363.8A CN201910118363A CN110066907A CN 110066907 A CN110066907 A CN 110066907A CN 201910118363 A CN201910118363 A CN 201910118363A CN 110066907 A CN110066907 A CN 110066907A
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- chromium alloy
- wearing piece
- alloy wearing
- processing method
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- 229910000599 Cr alloy Inorganic materials 0.000 title claims abstract description 16
- 239000000788 chromium alloy Substances 0.000 title claims abstract description 16
- 239000007788 liquid Substances 0.000 title claims abstract description 6
- 238000010114 lost-foam casting Methods 0.000 title claims abstract description 6
- 238000003672 processing method Methods 0.000 title claims abstract description 6
- 239000002918 waste heat Substances 0.000 title claims abstract description 6
- 238000010791 quenching Methods 0.000 claims abstract description 8
- 230000000171 quenching effect Effects 0.000 claims abstract description 8
- 238000007711 solidification Methods 0.000 claims abstract description 3
- 230000008023 solidification Effects 0.000 claims abstract description 3
- 238000005266 casting Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 4
- 229910052804 chromium Inorganic materials 0.000 description 3
- 239000011651 chromium Substances 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 229910052750 molybdenum Inorganic materials 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 229910052720 vanadium Inorganic materials 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- 229910000734 martensite Inorganic materials 0.000 description 2
- 239000011733 molybdenum Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
- B22C9/04—Use of lost patterns
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C37/00—Cast-iron alloys
- C22C37/06—Cast-iron alloys containing chromium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C37/00—Cast-iron alloys
- C22C37/10—Cast-iron alloys containing aluminium or silicon
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
本发明提出一种消失模铸造高铬合金耐磨件余热液淬处理方法，其特征在于：待箱内铸件心部凝固停止负压，在停止负压后30分钟内出箱进入淬池，在池内冷却至小于100摄氏度出淬池，经清理后获得高铬合金耐磨件。本发明工序简单，生产成本降低30%，使用寿命提高50%，质量稳定，节能效果显著。
Description
技术领域
本发明涉及一种消失模铸造高铬合金耐磨件余热液淬处理方法。
背景技术
现有高铬合金耐磨件热处理仍旧使用传统方法，将铸成后的铸件再装炉加热到1030摄氏度左右，保温结束后出炉风淬处理，其渗透层深度只有5-7毫米的马氏体组织，耐磨性能低，使用寿命短，而且材料中还必须添加“钼、铜、钒、镍”贵重元素，使生产成本提高30%。
发明内容
本发明的目的在于克服现有高铬合金耐磨件热处理存在的缺点，提供一种利用余热液淬处理高铬合金耐磨件的方法。用本发明方法处理高铬合金耐磨件有三个优点：（1）、不需添加“钼、铜、钒、镍”贵重元素，直接降低30%的生产成本；（2）、不需二次加热，每吨铸件直接减少600度电耗；（3）、马氏体组织淬层深度达到40-50毫米，使用寿命提高40-50%。这是有史以来高铬合金耐磨件热处理的一项新突破，节能效果显著，是一个创举，这是本发明的创造性的表现。所述的高铬合金耐磨件包括：破碎机用的“甩锤、板锤、反击板、衬板”、砖机螺旋。所述现有的高铬合金耐磨件化学成份为：C:2.6-3.2%,Si:0.4-0.8%,Mn:0.4-0.8%,Cr:20-28%,Mo:0.5-1.0%,Cu:0.5-1.0%,V:0.5-1.0%,Ni:0.5-1.0%,S:<0.03%,P:<0.03%,余量为Fe。所述本发明高铬合金耐磨件的化学成份为：C:2.8-3.6%,Si:0.6-0.9%,Mn:0.8-1.2%,Cr:18-24%, Ti:0.15-0.2%,S:<0.04%,P:<0.06%,余量为Fe。
具体实施方式
一种消失模铸造高铬合金耐磨件余热液淬处理方法，其特征在于：（1）、待箱内铸件心部凝固停止负压；（2）、在停止负压后30分钟内出箱进入淬池（此时铸件温度约为1160-1260摄氏度左右）；（3）、待铸件在池内冷却至小于100摄氏度出淬池，经清理后获得高铬合金耐磨件。
Claims (1)
1.一种消失模铸造高铬合金耐磨件余热液淬处理方法，其特征在于：（1）、待箱内铸件心部凝固停止负压；（2）、在停止负压后30分钟内出箱进入淬池；（3）、待工件在池内冷却至小于100摄氏度出淬池，经清理后获得高铬合金耐磨件。
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| CN201910118363.8A CN110066907A (zh) | 2019-02-16 | 2019-02-16 | 消失模铸造高铬合金耐磨件余热液淬处理方法 |
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| CN201910118363.8A CN110066907A (zh) | 2019-02-16 | 2019-02-16 | 消失模铸造高铬合金耐磨件余热液淬处理方法 |
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| CN110066907A true CN110066907A (zh) | 2019-07-30 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1077146A (zh) * | 1992-04-01 | 1993-10-13 | 中国科学院长春光学精密机械研究所 | 高铬铸铁磨球的铸造方法 |
| CN1686613A (zh) * | 2005-06-02 | 2005-10-26 | 王文辉 | 高强度抗磨球 |
| CN104475683A (zh) * | 2014-12-23 | 2015-04-01 | 王会岑 | 消失模铸造双液复合破碎机锤的工艺方法 |
| US20180265941A1 (en) * | 2015-09-24 | 2018-09-20 | Baoshan Iron & Steel Co., Ltd. | Process for on-line quenching of seamless steel tube using residual heat and manufacturing method |
-
2019
- 2019-02-16 CN CN201910118363.8A patent/CN110066907A/zh active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1077146A (zh) * | 1992-04-01 | 1993-10-13 | 中国科学院长春光学精密机械研究所 | 高铬铸铁磨球的铸造方法 |
| CN1686613A (zh) * | 2005-06-02 | 2005-10-26 | 王文辉 | 高强度抗磨球 |
| CN104475683A (zh) * | 2014-12-23 | 2015-04-01 | 王会岑 | 消失模铸造双液复合破碎机锤的工艺方法 |
| US20180265941A1 (en) * | 2015-09-24 | 2018-09-20 | Baoshan Iron & Steel Co., Ltd. | Process for on-line quenching of seamless steel tube using residual heat and manufacturing method |
Non-Patent Citations (1)
| Title |
|---|
| 夏绪辉等: "机械制造基础" * |
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Application publication date: 20190730 |