CN110055634B - Cotton spinning logistics conveying system - Google Patents
Cotton spinning logistics conveying system Download PDFInfo
- Publication number
- CN110055634B CN110055634B CN201910423345.0A CN201910423345A CN110055634B CN 110055634 B CN110055634 B CN 110055634B CN 201910423345 A CN201910423345 A CN 201910423345A CN 110055634 B CN110055634 B CN 110055634B
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- barrel
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 53
- 238000009987 spinning Methods 0.000 title claims abstract description 17
- 238000009960 carding Methods 0.000 claims abstract description 49
- 238000000034 method Methods 0.000 claims description 16
- 238000002360 preparation method Methods 0.000 claims description 13
- 230000007246 mechanism Effects 0.000 claims description 10
- 241000347389 Serranus cabrilla Species 0.000 claims description 3
- 238000004804 winding Methods 0.000 abstract description 11
- 239000000463 material Substances 0.000 abstract description 8
- 238000004140 cleaning Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G21/00—Combinations of machines, apparatus, or processes, e.g. for continuous processing
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
The invention provides a cotton spinning logistics conveying system, which is characterized in that conveying lines for conveying cotton slivers are constructed among a carding machine, a pre-drawing machine, a sliver doubling and winding combination machine, a combing machine, a final drawing machine and a roving machine, wherein the conveying lines comprise a parallel-carding conveying vehicle, a parallel-carding conveying line, a head doubling and winding conveying line, a sliver doubling and winding conveying line, a combing and final doubling conveying line and a coarse doubling conveying line. The invention saves labor cost, effectively saves cost, reduces expenditure, enables materials to be traceable, and improves product quality.
Description
Technical Field
The invention relates to the field of spinning, in particular to a cotton spinning logistics conveying system applied to a spinning factory.
Background
The current spinning process flow, which includes the combing process, includes: opening and picking, cotton carding, pre-drawing, drawing and reeling, combing, final drawing, roving and spinning. The cotton opening and picking process is completed by a blowing and carding combined unit, the pre-drawing and final drawing are completed by a drawing frame, the drawing and winding are completed by a drawing and winding combined machine, the combing is completed by a combing machine, the roving is completed by a roving frame, and the spinning is completed by a spinning frame. In order to improve the quality of the semi-finished products and to improve the environmental sanitary conditions of the open-cleaning shop, the equipment in front of the carding machine in the blowing-carding unit, such as a flour griping machine, a mixing machine, a scutcher and the like, is usually installed in one shop with the carding machine, which is called the open-cleaning shop. The cotton in the part of the workshop is pneumatically conveyed through a pipeline, so that the automation of the processing raw material flow is realized.
As the process links from cotton carding to roving are similar to the requirements on environmental temperature and humidity, the cotton carding machine, the drawing frame and the roving frame can be arranged together in a bulkhead workshop, which is called a carding and roving workshop, and the pre-drawing frame, the sliver and lap combination machine and the combing machine in the combing process are arranged in the combing workshop of the bulkhead. The material transfer between the parts of the apparatus is generally done manually. The spinning frame is arranged in a spinning workshop, and the automatic communication of logistics is realized between the spinning frame and the roving frame. Therefore, the material conveying of each single machine equipment from the carding machine to the roving frame is realized by pushing the cotton sliver barrel of the temporary storage tool by workers, a large amount of workers are required in the traditional mode, the labor intensity of the workers is high, the conveying efficiency is low, and in addition, when a certain equipment fails, the material is not beneficial to tracing to corresponding production equipment.
Disclosure of Invention
The invention provides a cotton spinning logistics conveying system, which is used for solving the problem of automation of material conveying of each single machine equipment between a carding machine and a roving frame, and the technical scheme is as follows:
a cotton spinning logistics conveying system, a conveying line for conveying cotton sliver is constructed among a carding machine, a pre-drawing frame, a sliver doubling and coiling combination machine, a combing machine, a final drawing frame and a roving frame which are used for sequentially processing cotton sliver, comprising:
comb parallel conveying vehicle: for transporting a first barrel to a pre-drawing frame, the first barrel storing slivers produced by a carding machine other than the front row;
comb parallel transport line: the cotton sliver conveying device is used for directly conveying cotton slivers produced by the front row of carding machine to a pre-drawing frame;
head-to-strip-and-reel transfer line: the sliver producing machine is used for conveying a second sliver barrel to the sliver drawing and coiling combination machine, and the sliver produced after the pre-drawing frame is processed is stored in the second sliver barrel;
ribbon is wound to a combing conveying line: the cotton rolls produced after the combined strip and roll machine processing are conveyed to a combing machine;
combing to end and conveying line: the third barrel is used for conveying the third barrel to a final drawing frame, and the third barrel stores cotton slivers produced after the combing machine is used for processing;
and thick conveying line: and the fourth barrel is used for conveying the fourth barrel to the roving frame, and the fourth barrel stores cotton slivers produced after the last drawing frame is processed.
Further, the parallel comb conveying line comprises a parallel comb strip barrel conveying line, a parallel comb exchange barrel conveying area and a pre-parallel working area;
the parallel carding barrel conveying line comprises an inlet, an outlet and a conveying line body, wherein the inlet and the outlet are respectively arranged at two ends of the conveying line body, the inlet is used for receiving a first barrel conveyed by the parallel carding transport vehicle, and the outlet is used for conveying the first barrel to the parallel carding transport vehicle;
the pre-combining working area is positioned on the side surface of the conveying line of the parallel carding barrels, the parallel carding barrel conveying area is used for storing the barrels, and comprises a barrel inlet area and a barrel outlet area which are communicated to the conveying line body.
The full barrel produced by the carding machine close to the carding parallel barrel conveying line can be directly pushed into the conveying line body by the executing mechanism, and the empty barrel on the conveying line body can be pulled into carding machine equipment.
Full or empty barrels are simultaneously transported in one way on a parallel barrel conveying line of the carding machine, and barrels in a pre-drawing working area are simultaneously consumed and the assembly is replaced when the pre-drawing frame works.
Further, the full barrel is sent out from the pre-drawing frame, enters the head and is fed into the strip and coil conveying line, and is fed into the device by the executing mechanism; empty barrels are sent out by the equipment, enter the head and are connected to the strip and coil conveying line, and full or empty barrels are simultaneously transported in one way on the head and coil conveying line.
The sliver doubling to comber conveying line comprises a cotton roll conveying line and a travelling frame conveying mechanism, full cotton rolls are sent out from the sliver doubling combination machine to the cotton roll conveying line and conveyed to a proper position, and the whole row of cotton rolls are conveyed to all combers by the travelling frame conveying mechanism.
The combing to end and conveying line comprises an annular conveying line and an end and working area, and the end and working area is communicated with the annular conveying line; the last working area comprises a barrel outlet line and a working area communicated with the barrel outlet line.
The coarse conveying line comprises a shuttle, a goods shelf area, a full barrel preparation area, a full barrel working area and an empty full barrel conveying line; the goods shelf area, the full-barrel preparation area and the full-barrel working area are communicated through the empty full-barrel conveying line, and the transportation of the strip barrels is realized between the empty full-barrel conveying line and the goods shelf area through the shuttle car.
The empty full-bucket conveying line comprises a final-union-area empty full-bucket conveying line and a roving-area empty full-bucket conveying line, wherein the roving-area empty full-bucket conveying line is used for storing a tray which is transmitted from a full-bucket working area and is loaded with empty cans, and the final-union-area empty full-bucket conveying line is used for storing a tray which is conveyed to a full-bucket preparation area and is loaded with full cans.
The full-barrel preparation area and the full-barrel working area are five rows of conveying lines, and each row of conveying lines is fed into the barrel through the tray.
The invention saves labor cost, effectively saves cost, reduces expenditure, enables materials to be traceable, and improves product quality.
Drawings
FIG. 1 is an overall frame diagram of the cotton stream transport system;
FIG. 2 is a schematic diagram of the comb parallel transport line;
FIG. 3 is a schematic illustration of the head-to-rod reel transfer line;
FIG. 4 is a schematic illustration of the sliver being wound up to a comb transfer line;
FIG. 5 is a schematic illustration of the comb-to-tail transfer line;
fig. 6 is a schematic view of the thick conveyor line.
Description of the embodiments
A cotton spinning logistics conveying system is established among a carding machine 1, a pre-drawing machine 2, a sliver doubling and winding combination machine 3, a combing machine 4, a final drawing machine 5 and a roving machine 6 which sequentially process cotton slivers, and comprises a sliver parallel conveying vehicle 7, a sliver parallel conveying line 8, a sliver doubling and winding conveying line 9, a sliver doubling and winding conveying line 10, a sliver doubling and winding conveying line 11 and a sliver doubling conveying line 12.
The transportation process of the whole material flow line is as follows:
the cotton slivers produced by the carding machine 1A are stored in the first barrel, when a plurality of carding machines 1 are arranged in two rows, the first barrel filled with cotton slivers produced by front row carding machine equipment which is closer to the next process can be directly conveyed to the pre-drawing frame 2 for processing through a parallel carding conveying line 8, and the full first barrel produced by the carding machine 1 in the rear row can be conveyed to the pre-drawing frame 2 for processing through a parallel carding conveying vehicle 7.
And B, storing the produced cotton sliver after processing by the pre-drawing frame 2 in a second barrel, and conveying the second barrel filled with the cotton sliver to the sliver doubling and coiling conveyor line 9 through a head doubling and coiling combination machine 3 for processing.
After the processing of the C-bar doubling and winding combination machine 3, cotton rolls are produced, and the cotton rolls are conveyed to the combing machine 4 for processing through the bar doubling and winding to the combing conveying line 10.
The cotton sliver produced after the processing of the D combing machine 4 is stored in a third barrel, and the third barrel filled with cotton sliver is conveyed to the final drawing frame 5 for processing through combing to the final and conveying lines 11.
And the cotton sliver produced after processing by the end drawing frame 5 is stored in a fourth barrel, and the fourth barrel filled with the cotton sliver is conveyed to the roving frame 6 for processing through a thick conveying line 12.
The first through fourth barrels are descriptions of the barrels for the conveyance of the different stages.
For the conveying process in the above a, the following is specifically implemented:
the parallel comb conveying line 8 comprises a parallel comb strip barrel conveying line 81, a parallel comb barrel conveying area 82 and a pre-combining working area 83; the comb parallel strip bucket conveyor line 81 includes an inlet 811, an outlet 812 and a conveyor line 813; the comb-parallel changing barrel conveying area 82 comprises a barrel inlet area 821 and a barrel outlet area 822.
Full cans produced by carding machine 1, which is far from the parallel cans conveyor line 81, can be transported to inlet 811 by parallel card transport vehicle 7, and parallel card transport vehicle 7 can receive empty cans at outlet 812 and then feed into carding machine 1.
Full cans produced by carding machine 1 approaching parallel cans conveyor line 81 can be pushed directly into conveyor line 813 by an actuator, and empty cans on conveyor line 813 can also be pulled into carding machine equipment.
Full or empty barrels are simultaneously transported in one way on the parallel carding barrel conveying line 81, and barrels in the pre-drawing work area 83 are simultaneously consumed and the assembly is replaced when the pre-drawing frame 2 works. The replacement process is as follows: a full row of depleted empty cans is pushed into the discharge zone 822 simultaneously and then onto the conveyor line 813, while an adjacent row of empty cans enters the row waiting to be pushed into the discharge zone 822, and so on; full barrels enter through a barrel entering area 821, the barrel entering area 821 is divided into three rows, the full barrels enter from one row farthest from the pre-merging working area 83 and are conveyed in an S line mode one by one until the third row of full barrels are filled, at the moment, the third row of full barrels are simultaneously pulled into one row of working area of the pre-merging working area 83, the pulled full barrels continue to convey and fill other empty rows of the pre-merging working area 83, and simultaneously the full barrels continue to be continuously conveyed until the positions of several rows of working areas 83 are replaced with full barrels. At this point, manual splicing may be performed and pre-draw frame 2 begins to operate.
For the conveying process in the above B, the following is specifically implemented:
full barrels are sent out from the pre-drawing frame to enter the head and to the strip and coil conveying line 9, the wire body passes near the strip and coil combination machine 3 and is sent into equipment by an actuating mechanism, empty barrels are also sent out from the equipment to enter the head and to the strip and coil conveying line 9, and full or empty barrels are simultaneously transported in one direction on the head and to the strip and coil conveying line 9.
For the conveying process in the above C, the following is specifically implemented:
the sliver combining and lapping transfer line 10 includes a lap transfer line 101 and a creel transfer mechanism 102. Full lap is fed from the sliver and lap combination machine 3 to a lap transfer line 101, delivered to the appropriate location, and the entire row is delivered by a carriage transport mechanism 102 to each combing machine 4. Similarly, empty rolls are fed to the roll transfer line 101 by the cradle transport mechanism 102.
For the conveying process in the above D, the following is specifically implemented:
the combing to end and conveying line 11 comprises an annular conveying line 111 and an end and working area 112, and the end and working area 112 comprises a barrel outlet line 1121 and a working area 1122. Full cans produced by the combing machine 4 are fed directly into the endless conveyor line 111 and when transported to the working area the final and working area 112 is advanced and empty cans are discharged from the final and working area 112 onto the endless conveyor line 111. When the full drum of work area 1122 is in place, the drawing frame begins to operate.
For the conveying process in the above E, the following is specifically implemented:
and the coarse conveyor line 12 includes a shuttle 121, a shelf area 122, a full drum preparation area 123, a full drum work area 124, an empty full drum conveyor line 125, and a pallet 126. The empty full drum transfer line 125 includes an end-to-end empty full drum transfer line 1251 and a roving area empty full drum transfer line 1252. The full drum preparation area 123 and the full drum work area 124 are five rows of conveyor lines, all of which allow for the transport of trays 126, with empty or full drums being loaded onto the trays 126. The shelf area 122 is used to store spare empty cans. Shuttle 121 is used to retrieve, store and transport cargo overhead slivers, and to communicate end-of-run empty full drum conveyor line 1251 with roving section empty full drum conveyor line 1252.
The specific conveying process is as follows: the shuttle 121 extracts empty cans with trays from the shelf area 122 and sends the empty cans to the empty can conveyor line 1251 IN the last drawing frame from the IN position, then the empty cans are sent to the end drawing frame to be filled with cotton strips to be full cans, then the empty cans are sent OUT of the empty can conveyor line 1251 IN the last drawing frame and are sent to the OUT position, and the shuttle can move to the OUT position to send the full cans-loaded trays to the full can preparation area 123. When the full barrel of the full barrel working area 124 is consumed, the full barrel is fed into the roving area empty full barrel conveying line 1252, and at the moment, the full barrel preparation area 123 is gradually fed into the full barrel working area 124 through the roving area empty full barrel conveying line 1252, and the number of the full barrel preparation area 123 and the full barrel working area 124 are equal, so that the circulation is performed.
The invention saves labor cost, effectively saves cost, reduces expenditure, enables materials to be traceable, and improves product quality.
Claims (3)
1. A cotton spinning logistics conveying system, which is characterized in that a conveying line for conveying cotton slivers is constructed among a carding machine, a pre-drawing frame, a sliver doubling and coiling combination machine, a combing machine, a final drawing frame and a roving frame which are used for processing cotton slivers in sequence, comprising:
comb parallel conveying vehicle: for transporting the first barrel to the pre-drawing frame, the first barrel storing cotton slivers produced by the carding machine except for a front row nearer to the next process;
comb parallel transport line: the cotton sliver conveying device is used for directly conveying cotton slivers produced by the front row of carding machines which are closer to the next working procedure to a pre-drawing frame;
head-to-strip-and-reel transfer line: the sliver producing machine is used for conveying a second sliver barrel to the sliver drawing and coiling combination machine, and the sliver produced after the pre-drawing frame is processed is stored in the second sliver barrel;
ribbon is wound to a combing conveying line: the cotton rolls produced after the combined strip and roll machine processing are conveyed to a combing machine;
combing to end and conveying line: the third barrel is used for conveying the third barrel to a final drawing frame, and the third barrel stores cotton slivers produced after the combing machine is used for processing;
and thick conveying line: the third barrel is used for conveying the third barrel to the roving frame, and the third barrel is used for storing cotton slivers produced after the processing of the drawing frame;
the parallel comb conveying line comprises a parallel comb connecting barrel conveying line, a parallel comb barrel exchanging conveying area and a pre-combining working area;
the parallel carding barrel conveying line comprises an inlet, an outlet and a conveying line body, wherein the inlet and the outlet are respectively arranged at two ends of the conveying line body, the inlet is used for receiving a first barrel conveyed by the parallel carding transport vehicle, and the outlet is used for conveying the first barrel to the parallel carding transport vehicle;
the pre-combining working area is positioned on the side surface of the parallel carding barrel conveying line, the barrel is stored through the parallel carding barrel conveying area, the parallel carding barrel conveying area comprises a barrel inlet area and a barrel outlet area, and the barrel inlet area and the barrel outlet area are communicated to the conveying line body;
full cans produced by the carding machine close to the parallel cans conveying line can be directly pushed into the conveying line body by the executing mechanism, and empty cans on the conveying line body can be pulled into carding machine equipment;
full or empty barrels are simultaneously transported in one way on a parallel carding barrel conveying line, and barrels in a pre-drawing working area are simultaneously consumed and the assembly is replaced when the pre-drawing frame works;
the sliver-to-comb conveying line comprises a cotton roll conveying line and a travelling frame conveying mechanism, full cotton rolls are sent out from the sliver-to-roll combining machine to the cotton roll conveying line and conveyed to a proper position, and the whole row of cotton rolls are conveyed to all combers by the travelling frame conveying mechanism;
the combing to end and conveying line comprises an annular conveying line and an end and working area, and the end and working area is communicated with the annular conveying line; the last working area comprises a barrel outlet line and a working area communicated with the barrel outlet line;
the coarse conveying line comprises a shuttle, a goods shelf area, a full barrel preparation area, a full barrel working area and an empty full barrel conveying line; the goods shelf area, the full-barrel preparation area and the full-barrel working area are communicated through an empty full-barrel conveying line, and the empty full-barrel conveying line and the goods shelf area are transported by a shuttle car;
the empty full-bucket conveying line comprises a final-union-area empty full-bucket conveying line and a roving-area empty full-bucket conveying line, wherein the roving-area empty full-bucket conveying line is used for storing a tray which is transmitted from a full-bucket working area and is loaded with empty cans, and the final-union-area empty full-bucket conveying line is used for storing a tray which is conveyed to a full-bucket preparation area and is loaded with full cans.
2. The cotton stream delivery system of claim 1, wherein: the full barrel is sent out from the pre-drawing frame, enters the head and is fed into the strip and coil conveying line, and the execution mechanism feeds the full barrel into the equipment; empty barrels are sent out by the equipment, enter the head and are connected to the strip and coil conveying line, and full or empty barrels are simultaneously transported in one way on the head and coil conveying line.
3. The cotton stream delivery system of claim 1, wherein: the full-barrel preparation area and the full-barrel working area are five rows of conveying lines, and each row of conveying lines is fed into the barrel through the tray.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910423345.0A CN110055634B (en) | 2019-05-21 | 2019-05-21 | Cotton spinning logistics conveying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910423345.0A CN110055634B (en) | 2019-05-21 | 2019-05-21 | Cotton spinning logistics conveying system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110055634A CN110055634A (en) | 2019-07-26 |
| CN110055634B true CN110055634B (en) | 2023-11-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910423345.0A Active CN110055634B (en) | 2019-05-21 | 2019-05-21 | Cotton spinning logistics conveying system |
Country Status (1)
| Country | Link |
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| CN (1) | CN110055634B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB173122A (en) * | 1920-10-22 | 1921-12-29 | Frank Chadwick | Improved preparatory treatment of cotton and the like, and apparatus therefor |
| CN202643959U (en) * | 2012-07-04 | 2013-01-02 | 东营市半球纺织有限公司 | Humidifying device for carding procedure of spinning polyester vinylon spinning cotton silver |
| CN202649788U (en) * | 2012-05-07 | 2013-01-02 | 北京经纬纺机新技术有限公司 | Cotton spinning complete device information management system based on B/S structure |
| CN103060985A (en) * | 2013-02-17 | 2013-04-24 | 山东联润新材料科技有限公司 | Siro compact spinning blended yarn of cotton crystal and long stapled cotton, and spinning technology thereof |
| CN103060978A (en) * | 2013-01-21 | 2013-04-24 | 山东华乐新材料科技股份有限公司 | Pure spinning or blended spinning process for hemp |
| CN107164855A (en) * | 2017-07-20 | 2017-09-15 | 武汉裕大华纺织有限公司 | A kind of production method of combing polyester |
| CN107419376A (en) * | 2017-09-22 | 2017-12-01 | 山东华兴纺织集团有限公司 | Spinning process line based on integrated fusion technology |
| CN107745997A (en) * | 2017-11-14 | 2018-03-02 | 经纬纺织机械股份有限公司 | Fibre yarn feeding unit |
-
2019
- 2019-05-21 CN CN201910423345.0A patent/CN110055634B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB173122A (en) * | 1920-10-22 | 1921-12-29 | Frank Chadwick | Improved preparatory treatment of cotton and the like, and apparatus therefor |
| CN202649788U (en) * | 2012-05-07 | 2013-01-02 | 北京经纬纺机新技术有限公司 | Cotton spinning complete device information management system based on B/S structure |
| CN202643959U (en) * | 2012-07-04 | 2013-01-02 | 东营市半球纺织有限公司 | Humidifying device for carding procedure of spinning polyester vinylon spinning cotton silver |
| CN103060978A (en) * | 2013-01-21 | 2013-04-24 | 山东华乐新材料科技股份有限公司 | Pure spinning or blended spinning process for hemp |
| CN103060985A (en) * | 2013-02-17 | 2013-04-24 | 山东联润新材料科技有限公司 | Siro compact spinning blended yarn of cotton crystal and long stapled cotton, and spinning technology thereof |
| CN107164855A (en) * | 2017-07-20 | 2017-09-15 | 武汉裕大华纺织有限公司 | A kind of production method of combing polyester |
| CN107419376A (en) * | 2017-09-22 | 2017-12-01 | 山东华兴纺织集团有限公司 | Spinning process line based on integrated fusion technology |
| CN107745997A (en) * | 2017-11-14 | 2018-03-02 | 经纬纺织机械股份有限公司 | Fibre yarn feeding unit |
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| Publication number | Publication date |
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| CN110055634A (en) | 2019-07-26 |
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