CN110045694A - A kind of cloud Intelligent Machining equipment with security system - Google Patents
A kind of cloud Intelligent Machining equipment with security system Download PDFInfo
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- CN110045694A CN110045694A CN201910235547.2A CN201910235547A CN110045694A CN 110045694 A CN110045694 A CN 110045694A CN 201910235547 A CN201910235547 A CN 201910235547A CN 110045694 A CN110045694 A CN 110045694A
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- 239000000047 product Substances 0.000 description 56
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- 230000006872 improvement Effects 0.000 description 12
- 238000012797 qualification Methods 0.000 description 10
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- 238000001514 detection method Methods 0.000 description 2
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- 238000005299 abrasion Methods 0.000 description 1
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
Cloud Intelligent Machining equipment disclosed by the invention with security system includes at least body, monitoring system, assessment warning system and control system；Body；Monitoring system, for extracting monitoring information, monitoring information includes at least the relevant information of body and/or workpiece to be added in the overall process of production and processing；With assessment warning system, standardized calibration information is obtained, monitoring information is compared and calibration information then issues warning information when the error between real-time monitoring information and corresponding calibration information is overflowed compared to given threshold δ.The present invention realizes data real-time monitoring that body is processed in product and acquires and compare with normal data, implements alarm or amendment when mistake occurs, controls error rate in the process to realize, to improve examination and test of products monitoring efficiency and reduction rejection rate.
Description
Technical field
The present invention relates to the controls of the work safety of lathe body to unite, it is especially a kind of in the process to product process into
The cloud Intelligent Machining equipment with security system of row Supervised Control.
Background technique
Numerically-controlled machine tool is the letter of numerically-controlled machine tool (Computer numerical control machine tools)
Claim, is a kind of automated machine tool equipped with program control system.The control system can logically handle have control coding or
Other symbolic instruction regulated procedures, and decoded, with the digital representation of code, numerical control dress is inputted by information carrier
It sets.Various control signals are issued by numerical control device through calculation process, control the movement of lathe, shape and ruler by drawing
It is very little, automatically part is processed.Numerically-controlled machine tool preferably solves complicated, accurate, small mount, multi items part processing
Problem is a kind of flexible, dynamical automated machine tool, represents the developing direction of modern machine control technology, is a kind of
Typical electromechanical integrated product.
Numeric Control Technology is in the end of entire manufacturing industry technology chain, faces actual processing and production directly, be manufacturing industry from
The basis of dynamicization and the core of advanced manufacturing technology.Core of the digital control system as Numeric Control Technology, is numerically-controlled machine tool
The superiority and inferiority of " brain ", performance determines the class of numerically-controlled machine tool.
In the prior art, the supervision of the production and processing quality of converted products is all placed on complete the process it is subsequent into
Row, this mode is while it seem that simple, it is only necessary to is detected to the product processed at one time it is known that this product
Current processing it is whether qualified, it is however noted that, be not only product after processing is completed caused by this mode
Waste also will cause the waste on process time and human cost, and be unfavorable for carrying out debugging to entire processing operation process, together
When without the generality for same type Device-General.
Summary of the invention
To solve the above problems, the invention discloses a kind of cloud Intelligent Machining equipment with security system, with excellent
The wide area management of show, in the process supervision and management process, the data real-time monitoring and acquisition that security system processes body in product
And compared with normal data, implement alarm or amendment when mistake occurs, to realize control error in the process
Rate, to improve examination and test of products monitoring efficiency and reduce rejection rate.
Cloud Intelligent Machining equipment disclosed by the invention with security system, including body, monitoring system, assessment alarm system
System and control system, wherein
Control system is at least used to issue control instruction (machine to body and/or monitoring system and/or assessment warning system
Body, monitoring system, assessment warning system can be uniformly controlled by control system；It can individually be controlled by multiple control units)；
Body is at least used to implement to machined part according to control instruction production and processing operation；
Monitoring system, at least for extracting monitoring information, monitoring information (can wrap including at least the process in production and processing
Include startup stage, production phase and production ending phase one and all) in body (body is for executing to machined part
Processing, such as lathe main body) and/or workpiece to be added relevant information；
With assessment warning system, being at least used to obtain standardized calibration information, (this standard information can be by the machine
The standard processing behavior of the primary qualification of system obtains after monitoring system is extracted, and can also be mentioned by other systems or platform
For, and it is loaded into the machine) (and monitoring information can be obtained by monitoring system in real time), monitoring information and calibration information are compared, when
(more than or equal to setting when difference between real-time monitoring information and corresponding calibration information is overflowed compared to given threshold δ
When determining threshold value δ), then issue warning information.
A kind of improvement of cloud Intelligent Machining equipment disclosed by the invention with security system, monitoring information include at least such as
Under it is any: body information (such as electric current, power, load, torque, tool type, feed parameter, cutter loss) and/or processing
Information (such as shape, structure, size essential information) and/or workpiece of the part before producing and processing job execution are producing and processing
Information (such as shape, structure, size and tolerance information) and/or workpiece after job execution is in production and processing job execution
In real time information (shape, structure, size and the tolerance of such as processing capacity, cutting output, stock removal and product in process
Deng).
A kind of improvement of cloud Intelligent Machining equipment disclosed by the invention with security system, monitoring system include at least prison
Control system includes sensor and/or servo-system, and the sensor and/or servo-system are for feeding back monitoring information；Monitoring letter
Breath may include before producing and processing job execution and/or in production and processing job execution and/or after production and processing job execution
Data and/or terminal itself operation information.Sensor obtains related data by detection perception；Its conduct of servo-system is driven
Dynamic system can pass through itself feedback power, electric current, voltage, revolving speed etc..
A kind of improvement of cloud Intelligent Machining equipment disclosed by the invention with security system, sensor include that contact passes
Sensor and/or noncontacting proximity sensor.
A kind of improvement of cloud Intelligent Machining equipment disclosed by the invention with security system, sensor includes infrared sensing
Device or ccd sensor or laser sensor or torque sensor or power sensor or current sensor.Such as WACOH6 axle power/power
Square sensor, BYN600, GTS100, WB9128-1 etc., specific product kind, model selection and matching view are actually required, these biographies
Sensor is for obtaining relevant parameter required for the present invention program is implemented.
A kind of improvement of cloud Intelligent Machining equipment disclosed by the invention with security system, warning information, which includes at least, accuses
Warning lamp optical signal (for lighting warning lamp etc. in error, being always on or flash related indicator light) and/or alarm audio signal
(for playing alarm sound etc. in error, alerting audio by broadcastings such as loudspeaker or buzzers) and/or alarm display letter
Number (in error in body operation interface and/or remote control interface (including business manager, workshop responsible person, group
The Terminal Server Client of the associated rights people such as responsible person, such as mobile phone, computer) carry out the alarm display that reports an error) and/or alarm stopping behaviour
Make signal (for the pause processing operation in error).
It further include cloud system/service device in the operation architecture including the equipment, for realizing equipment and cloud system
Reception/data service between system/server, wherein cloud system/service device to the data that equipment provides may include school
Calibration information.
A kind of improvement of cloud Intelligent Machining equipment disclosed by the invention with security system, calibration information include at least such as
Under it is any: body information (such as electric current, power, load, torque, tool type, feed parameter, cutter loss) and/or processing
Information (such as shape, structure, size essential information) and/or workpiece of the part before producing and processing job execution are producing and processing
Information (such as shape, structure, size and tolerance information) and/or workpiece after job execution is in production and processing job execution
In real time information (such as processing capacity, cutting output, stock removal) and/or threshold value δ (present invention in threshold value δ refer to preset error permit
Perhaps value range can be summarized to obtain, and can be updated amendment in During Process of Long-term Operation by statistical information).
Further include tele-control system in the operation architecture including the equipment, is communicated with cloud system/service device
Connection is used for according to instruction Remote Visit and Control cloud system/service device, and at least for implementing reading data and/or instruction hair
It send.Further preferred, tele-control system is at least used to include that calibration information is sent, calibration information updates, report (such as mistake
Compare report, customization report etc.) generate, report distributes, report to have access to etc. and order.
A kind of improvement of cloud Intelligent Machining equipment disclosed by the invention with security system, the cloud intelligence with security system
Being capable of processing equipment further includes positioning system, is used to obtain and confirm the affiliated geographical location information of body, with to body position into
Line flag.This can be used for obtaining user type or production type distribution.
A kind of improvement of cloud Intelligent Machining equipment disclosed by the invention with security system, positioning system include at least
GPS positioning system and/or BEI-DOU position system and/or GLONASS positioning system and/or GALILEO positioning system and/or network
Authentication identifying system (includes at least IP address certification, access interface certification, gateway authentication etc.).
A kind of improvement of cloud Intelligent Machining equipment disclosed by the invention with security system, the cloud intelligence with security system
Being capable of processing equipment further includes communication system, for realizing including between body, cloud system/service device, positioning system etc.
Communication connection, can be by including but not limited to that internet, infrared, bluetooth, local area network, SIM technology etc. are realized.
Process equipment disclosed by the invention with security system, by the complete of process equipment such as lathe and workpiece
Process processing detection, monitoring and calibration, so as to ensure the safety of lathe and workpiece, the safety about lathe can be with
It avoids occurring overload, crushing knife in process, burning knife etc., once the monitoring to lathe relevant parameter, such as load, electric current ginseng
When several monitoring is overflowed, then auto-alarming is out of service, to avoid lathe that dangerous situation above-mentioned occurs；About workpiece
Safety is then to be monitored in overall process to the size of workpiece, shape and angle etc., makes its adding according to procedure of processing
Work amount carries out, and avoids the occurrence of a certain contact and overprocessing or processing deficiency occurs, so as to ensure processing effect, avoids adding
Workpiece is scrapped.
The security system of the present invention program is various each in processing by the lathe to different model in During Process of Long-term Operation
The monitoring data accumulated statistics of the product of sample material are such as pooled to cloud system/service device and form report:
The present invention program focuses on the multi-platform comparison by result of embodiment and is reacted to different phase ginseng in production overall process
The comparison of number, process, and then evaluated.Furthermore according to this process can also parameter, process to overall process be adjusted,
And better processing result is obtained, and highlight " comprehensive benefit " of equipment production running --- i.e. on other occasions, with most
Small maintenance, operation, the consumption of personnel etc., and obtain the finished product output or most fast cost recovery etc. of maximum high quality.
Scheme disclosed by the invention processes monitoring and school by the overall process to process equipment such as lathe and workpiece
Standard, so as to ensure the safety of lathe and workpiece, the safety about lathe can be to avoid occurring in process
Overload, crushing knife, burning knife etc., once the monitoring of the relevant parameter to lathe itself and process, joins when including process
Count such as load, electric current and to lathe inherent parameters --- the feedback including tool wear, screw rod abrasion etc., Ke Yitong
Cross the acquisition such as acceleration transducer, shock sensor and current sensor, if tool wear post-processing resistance becomes larger, then electric current
The feedback of sensor, shock sensor etc. then accordingly becomes larger --- monitoring when overflowing (it should be noted that this monitoring
Can be also possible to the comprehensively monitoring based on multi-parameter for the independent monitoring based on a certain parameter), then auto-alarming is out of service,
To avoid lathe that dangerous situation above-mentioned occurs；Safety about workpiece is then in overall process to the size of workpiece, shape
Shape and angle etc. are monitored, and carry out it according to the processing capacity of procedure of processing, avoid the occurrence of a certain contact and overprocessing occur
Or processing is insufficient, so as to ensure processing effect, avoids scrapping for workpiece.
Various material can also processed by the lathe to a large amount of different model in During Process of Long-term Operation
The monitoring data of product, to compensate the parameter adjustment data record of adjustment automatically in artificial compensation/equipment (include but not limited to setting
The compensation for calibrating errors etc. of the accumulation of error caused by the compensation for calibrating errors of itself standby intrinsic error, processing) etc. accumulation and statistics, packet
Include correspond to material and parts and generate report an error, yield rate, qualification rate, the plant maintenance period (such as lathe tool replacement maintenance period
Deng) and production overall cost, such as with aluminium alloy processing A part, using model I machine tooling when, to process data packet
Include report an error, yield rate, qualification rate, plant maintenance period (such as lathe tool replacement maintenance period) and production overall cost etc. carry out
Statistics；Using model II machine tooling when, to process data include report an error, yield rate, qualification rate, plant maintenance period
(such as lathe tool replace maintenance period) and production overall cost etc. count etc. to be added using the lathe of more polytypic
Work.So that the lathe of which model is suitble to recommend to use to be added according to statistical result judgement for the product of a certain material
Work, and unsuitable use of the lathe of which model is processed.
It can also be by the During Process of Long-term Operation of the machine, by monitoring to the machine and in artificial compensation/set
Standby automatic compensation adjustment parameter adjustment data record (include but not limited to the error intrinsic to equipment itself compensation for calibrating errors,
Process caused by the accumulation of error compensation for calibrating errors etc.) etc. accumulation and statistics, thus formed to the machine in During Process of Long-term Operation
The Trend judgement of middle error accumulation, thus it can be expected that and set the maintenance protection plan and maintenance period of the machine, and then into one
Step ground reduces the difficulty and cost of plant maintenance, improves the efficiency of operation and maintenance.
The realization of the artificial compensation of systematic error, being is metastable, same hour hands due to the constant error of equipment itself
Error drift to same class material be also it is relatively stable, drift error when this case especially produces identical product is outstanding
Be it is suitable, thus meet the present invention program in terms of error compensation statistics with compensation realization.
It can also be counted simultaneously according to the relevant statistical data of online polytypic multiple devices, so as to use certain
The lathe of one model presets the related contents such as suitable error correction and maintenance period when processing the product of a certain material,
To be arranged for this equipment maintenance etc. in advance, and the dependence to the behaviors such as manual intervention and artificial monitoring is reduced, than
Such as, when using the processing A part of the machine tooling aluminum alloy material of model II, it is contemplated that in Continuous maching how many duration
Or it completes the process and lathe tool can be safeguarded after several components, equipment precision is calibrated etc., and can also pass through
Equipment is default, and realize adjust automatically and the compensation of equipment etc..
Additionally the machine of a certain model can be directed to according to the relevant statistical data of online polytypic multiple devices
Bed is when processing the product of a certain material, with regard to its device systems error, just every time or per after processing several times to the essence of generation
Degree error is adjusted and compensates automatically, for example, in the processing A part of the machine tooling aluminum alloy material using model II
When, it can preset after processing every time or the machining accuracy of equipment is compensated after often completing the process several components, such as
N errors occur in X-direction after processing, then the error of corresponding automatic compensation n.
In addition, on the basis of statistical data, each of specific model or particular types of devices or specific enterprise is formed
Kind basic data report provides technological improvement support so that the technological improvement or technological development for manufacturing enterprise provide support
Data or product optimization data.
Also, by the implementation of this programme, the operation data in equipment running process can also be supervised by monitoring system
Control (it can be by way of program, monitoring to equipment track and product track, such as in the process of running to cutter, cutting members
Track monitoring etc.；Can also by parameter, such as the form that is monitored of dimensional parameters, feed parameter), thus entire
The safety of equipment operation is controlled in equipment running process, avoids such as " hitting knife " and endangers the situation of equipment and occur, from
And the efficiency and quality of production and training can be improved, it improves start-up and operates the computer feasibility.
Also, improve the present invention program implementation, it is possible to prevente effectively from equipment occur in the process of running false alarm or
Damage equipment --- " this primarily directed to situation of the setting particular range as secure threshold, beyond then issuing alarm, this feelings
Threshold value under condition when setting is too small, the situation of false alarm easily occurs, when the threshold value of setting is excessive, easily leads to equipment damage ".This
The operation of scheme referring under similar situation statistical data operation, can according to actual situation self-setting, reduce to people
The dependence of work operation and operator's experience, to improve the safety of serious forgiveness and processing.
Specific embodiment
Specific embodiment below, the present invention is furture elucidated, it should be understood that following specific embodiments are merely to illustrate this
It invents rather than limits the scope of the invention.
It is including but not limited in following embodiment, in actual operation, the input of external order can be by including language
The modes such as sound equipment, handwriting pad, touch screen, keyboard are implemented, and then form various operational orders in systems.System is being transported automatically
Row order section, then according to procedure operation.
Embodiment 101
With the cloud Intelligent Machining equipment of security system, including body, monitoring system, assessment warning system in the present embodiment
And control system, wherein
Control system is used for body, monitoring system, assessment warning system sending control instruction (monitoring system, comment by body
Estimating warning system can be uniformly controlled by control system；It can individually be controlled by multiple control units)；
Body is used to implement to machined part according to control instruction production and processing operation；
Monitoring system, for extracting monitoring information, monitoring information includes at least the body (machine in the overall process of production and processing
Body is used to execute processing to machined part, such as lathe) and/or workpiece to be added relevant information；
With assessment warning system, obtaining standardized calibration information, (this standard information can be by the one of local system
The standard processing behavior of secondary qualification obtains after monitoring system is extracted, and can also be provided by other systems or platform, and add
It is downloaded to the machine) (and monitoring information can be obtained by monitoring system in real time), monitoring information and calibration information are compared, when real-time prison
When controlling the error between information and corresponding calibration information more than or equal to given threshold δ, then warning information is issued.
Complete machine its own to be loaded with this security system (can include but not limited to lathe, milling machine, mill for numerically-controlled machine tool
Bed, boring machine, planer, drilling machine, punching machine, forging machine tool, crankshaft lathe etc.), before normal production and processing, standardized product is imported in advance
The normalizing parameter of itself (such as shape, structure, size essential information) and production and processing data (such as electric current, power, negative
Load, torque, tool type, feed parameter, processing capacity, cutting output, stock removal and product shape, structure in process,
Size and tolerance etc.), calibration information as a comparative reference.In the process of production and processing, it is opened from the starting of the lathe of body
Begin just to including parameters such as torque, load and power；Machined parameters, as processing capacity, cutting output, stock removal and product are being processed
Shape, structure, size and tolerance in the process etc. carry out real-time dynamic contrast, this comparison is that monitoring system is real-time
It monitors movable associated monitoring information to be compared immediately with the relevant information in calibration information, as overflowed, then triggers report
Alert, relevant platform then receives alarm.
Embodiment 102
In the present embodiment with security system cloud Intelligent Machining equipment, including body, control system, monitoring system and
Assess warning system；It is mended at this time as the servo-system of driving to monitoring system synchronous feedback relevant parameter in body
It fills or calibrates, when supplement refers to that being directed to the not set dedicated additional sensor of such as output power is detected, then pass through servo
System directly exports；When calibration refers to that being provided with dedicated additional sensor for such as output power is detected, then by watching
Dress system is exported to be checked with the related test results of sensor, to improve accuracy, wherein
Control system is at least used to issue control instruction (machine to body and/or monitoring system and/or assessment warning system
Body, monitoring system, assessment warning system can be uniformly controlled by control system；It can individually be controlled by multiple control units)；
Body is used to implement to machined part according to control instruction production and processing operation；
Monitoring system, for extracting monitoring information, monitoring information includes at least the body (machine in the overall process of production and processing
Body is used to execute processing to machined part, such as lathe) and/or workpiece to be added relevant information；
With assessment warning system, obtaining standardized calibration information, (this standard information can be by the one of local system
The standard processing behavior of secondary qualification obtains after monitoring system is extracted, and can also be provided by other systems or platform, and add
It is downloaded to the machine) (and monitoring information can be obtained by monitoring system in real time), monitoring information and calibration information are compared, when real-time prison
When controlling the error between information and corresponding calibration information more than or equal to given threshold δ, then warning information is issued.Equipment is according to finger
Access cloud system/service device is enabled, and receives the information downloaded from cloud system/service device or uploads number to cloud system/service device
According to the information of downloading may include calibration information.
Complete machine its own be loaded with this security system (its can for lathe, include but not limited to lathe, milling machine, grinding machine,
Boring machine, planer, drilling machine, punching machine, forging machine tool, crankshaft lathe etc.), before normal production and processing, cloud platform is accessed in advance and is obtained
The calibration information of standardized product provides the calibration information of standardized product by third party, imports the standard of itself of standardized product
Change parameter (such as shape, structure, size essential information, such data obtain the sensor that can be provided using monitoring system,
As ccd sensor is monitored) and production and processing data (such as electric current, power, load, torque, tool type, feed parameter,
Shape, structure, size and the tolerance etc. of processing capacity, cutting output, stock removal and product in process), join as a comparison
According to calibration information.In the process of production and processing, just to including torque, load and power since the starting of the lathe of body
Etc. parameters；Machined parameters, as processing capacity, cutting output, stock removal and product shape, structure in process, size and
Tolerance etc. carries out real-time dynamic contrast, this comparison is by the associated monitoring information of monitoring system real time monitoring activity and school
Relevant information in calibration information is compared immediately, as overflowed, then triggers alarm, relevant platform then receives alarm.
Embodiment 103
In the present embodiment with security system cloud Intelligent Machining equipment, including body, control system, monitoring system and
Warning system is assessed, wherein
Control system is at least used to issue control instruction (machine to body and/or monitoring system and/or assessment warning system
Body, monitoring system, assessment warning system can be uniformly controlled by control system；It can individually be controlled by multiple control units)；
Body is used to implement to machined part according to control instruction production and processing operation；
Monitoring system, for extracting monitoring information, monitoring information includes at least the body (machine in the overall process of production and processing
Body is used to execute processing to machined part, such as lathe) and/or workpiece to be added relevant information；
With assessment warning system, obtaining standardized calibration information, (this standard information can be by the one of local system
The standard processing behavior of secondary qualification obtains after monitoring system is extracted, and can also be provided by other systems or platform, and add
It is downloaded to the machine) (and monitoring information can be obtained by monitoring system in real time), monitoring information and calibration information are compared, when real-time prison
When controlling the error between information and corresponding calibration information more than or equal to given threshold δ, then warning information is issued.
Complete machine its own be loaded with this security system (its can for lathe, include but not limited to lathe, milling machine, grinding machine,
Boring machine, planer, drilling machine, punching machine, forging machine tool, crankshaft lathe etc.), it before normal production and processing, is produced as a trial, is monitored in advance
System recording-related information in trial production process, until obtaining standardized product and forming the calibration information of standardized product.Exist again
When normal production and processing, import itself of standardized product normalizing parameter (such as shape, structure, size essential information, it is such
Data obtain the sensor that can be provided using monitoring system, as laser sensor is monitored) and production and processing data
(such as electric current, power, load, torque, tool type, feed parameter, processing capacity, cutting output, stock removal and product are in process
In shape, structure, size and tolerance etc.), calibration information as a comparative reference.In the process of production and processing, slave
The lathe starting of body starts just to including parameters such as torque, load and power；Machined parameters, such as processing capacity, cutting output, grinding
Amount and shape, structure, size and the tolerance etc. of product in process carry out real-time dynamic contrast, this comparison is
The associated monitoring information of monitoring system real time monitoring activity is compared immediately with the relevant information in calibration information, is such as occurred
It overflows, then triggers alarm, relevant platform then receives alarm.
Embodiment 104
In the present embodiment with security system cloud Intelligent Machining equipment, including body, control system, monitoring system and
Warning system is assessed, wherein
Control system is at least used to issue control instruction (machine to body and/or monitoring system and/or assessment warning system
Body, monitoring system, assessment warning system can be uniformly controlled by control system；It can individually be controlled by multiple control units)；
Body is used to implement to machined part according to control instruction production and processing operation；
Monitoring system, for extracting monitoring information, monitoring information includes at least the body (machine in the overall process of production and processing
Body is used to execute processing to machined part, such as lathe) and/or workpiece to be added relevant information；
With assessment warning system, obtaining standardized calibration information, (this standard information can be by the one of local system
The standard processing behavior of secondary qualification obtains after monitoring system is extracted, and can also be provided by other systems or platform, and add
It is downloaded to the machine) (and monitoring information can be obtained by monitoring system in real time), monitoring information and calibration information are compared, when real-time prison
When controlling the error between information and corresponding calibration information more than or equal to given threshold δ, then warning information is issued.Equipment is according to finger
Access cloud system/service device is enabled, and receives the information downloaded from cloud system/service device or uploads number to cloud system/service device
According to the information of downloading may include calibration information.
Complete machine its own be loaded with this security system (its can for lathe, include but not limited to lathe, milling machine, grinding machine,
Boring machine, planer, drilling machine, punching machine, forging machine tool, crankshaft lathe etc.), it before normal production and processing, is produced as a trial, is monitored in advance
System recording-related information in trial production process uploads until obtaining standardized product and forming the calibration information of standardized product
To cloud system/service device, the calibration information for implementing corresponding product updates.Again in normal production and processing, standardized product is imported
(acquisition of such as shape, structure, size essential information, such data can be mentioned the normalizing parameter of itself using monitoring system
The sensor of confession, as infrared sensor is monitored) and production and processing data (such as electric current, power, load, torque, tool type
Shape, structure, size and the tolerance of type, feed parameter, processing capacity, cutting output, stock removal and product in process
Deng), calibration information as a comparative reference.In the process of production and processing, just to including turning round since the starting of the lathe of body
The parameters such as square, load and power；Machined parameters, such as the shape of processing capacity, cutting output, stock removal and product in process
Shape, structure and size and tolerance etc. carry out real-time dynamic contrast, this comparison is by monitoring system real time monitoring activity
Associated monitoring information is compared immediately with the relevant information in calibration information, as overflowed, then triggers alarm, relevant flat
Platform then receives alarm.
Embodiment 105
With the cloud Intelligent Machining equipment of security system in the present embodiment, including it is body, control system, monitoring system, fixed
Position system and assessment warning system, wherein
Control system is at least used to issue control instruction (machine to body and/or monitoring system and/or assessment warning system
Body, monitoring system, assessment warning system can be uniformly controlled by control system；It can individually be controlled by multiple control units)；
Body is used to implement to machined part according to control instruction production and processing operation；
Monitoring system, for extracting monitoring information, monitoring information includes at least the body (machine in the overall process of production and processing
Body is used to execute processing to machined part, such as lathe) and/or workpiece to be added relevant information；
And positioning system, using includes but not limited to that the forms such as global positioning system, IP address certification carry out body
Positioning, the present embodiment is by taking GPS positioning as an example；
With assessment warning system, obtaining standardized calibration information, (this standard information can be by the one of local system
The standard processing behavior of secondary qualification obtains after monitoring system is extracted, and can also be provided by other systems or platform, and add
It is downloaded to the machine) (and monitoring information can be obtained by monitoring system in real time), monitoring information and calibration information are compared, when real-time prison
When controlling the error between information and corresponding calibration information more than or equal to given threshold δ, then warning information is issued.Equipment is according to finger
Access cloud system/service device is enabled, and receives the information downloaded from cloud system/service device or uploads number to cloud system/service device
According to the information of downloading may include calibration information.
Complete machine its own be loaded with this security system (its can for lathe, include but not limited to lathe, milling machine, grinding machine,
Boring machine, planer, drilling machine, punching machine, forging machine tool, crankshaft lathe etc.), it before normal production and processing, is produced as a trial, is monitored in advance
System recording-related information in trial production process uploads until obtaining standardized product and forming the calibration information of standardized product
To cloud system/service device, the calibration information for implementing corresponding product updates.Again in normal production and processing, standardized product is imported
(acquisition of such as shape, structure, size essential information, such data can be mentioned the normalizing parameter of itself using monitoring system
The sensor of confession, as infrared sensor is monitored) and production and processing data (such as electric current, power, load, torque, tool type
Shape, structure, size and the tolerance of type, feed parameter, processing capacity, cutting output, stock removal and product in process
Deng), calibration information as a comparative reference.In the process of production and processing, just to including turning round since the starting of the lathe of body
The parameters such as square, load and power；Machined parameters, such as the shape of processing capacity, cutting output, stock removal and product in process
Shape, structure and size and tolerance etc. carry out real-time dynamic contrast, this comparison is by monitoring system real time monitoring activity
Associated monitoring information is compared immediately with the relevant information in calibration information, as overflowed, then triggers alarm, relevant flat
Platform then receives alarm.In addition, positioning system such as GPS etc. can also confirm the position of body, it can be to cloud system/clothes
Business device implements summarizing for the information such as Related product production, calibration information maintenance, body device distribution, to help to form customization report
Accuse etc..
Embodiment 106
With the cloud Intelligent Machining equipment of security system in the present embodiment, including it is body, control system, monitoring system, fixed
Position system and assessment warning system, wherein
Control system is at least used to issue control instruction (machine to body and/or monitoring system and/or assessment warning system
Body, monitoring system, assessment warning system can be uniformly controlled by control system；It can individually be controlled by multiple control units)；
Body is used to implement to machined part according to control instruction production and processing operation；
Monitoring system, for extracting monitoring information, monitoring information includes at least the body (machine in the overall process of production and processing
Body is used to execute processing to machined part, such as lathe) and/or workpiece to be added relevant information；
And positioning system, using includes but not limited to that the forms such as global positioning system, IP address certification carry out body
Positioning, the present embodiment is by taking GPS positioning as an example；
With assessment warning system, obtaining standardized calibration information, (this standard information can be by the one of local system
The standard processing behavior of secondary qualification obtains after monitoring system is extracted, and can also be provided by other systems or platform, and add
It is downloaded to the machine) (and monitoring information can be obtained by monitoring system in real time), monitoring information and calibration information are compared, when real-time prison
When controlling the error between information and corresponding calibration information more than or equal to given threshold δ, then warning information is issued.Equipment is according to finger
Access cloud system/service device is enabled, and receives the information downloaded from cloud system/service device or uploads number to cloud system/service device
According to the information of downloading may include calibration information.Long-range controllers are issued by tele-control system to cloud system/service device
Operational order, can be used for according to instruction production report, send information data, or implement data update, investigation etc..
Complete machine its own be loaded with this security system (its can for lathe, include but not limited to lathe, milling machine, grinding machine,
Boring machine, planer, drilling machine, punching machine, forging machine tool, crankshaft lathe etc.), it before normal production and processing, is produced as a trial, is monitored in advance
System recording-related information in trial production process uploads until obtaining standardized product and forming the calibration information of standardized product
To cloud system/service device, the calibration information for implementing corresponding product updates that (effect of tele-control system, can be for example, when be directed to
When same model lathe is for there is large error between the more parts of calibration informations feedback of identical product, that is, long-range control system of setting out
The alarm of system operates so as to carry out approval by long-range controllers, is finally completed update.Furthermore when receive customization report
When demand, the monitoring of tele-control system or long-range controllers can also be triggered, and is finally completed the production of customization report
Operation etc.).Again in normal production and processing, normalizing parameter (such as shape, structure, size of itself of standardized product are imported
Essential information, such data obtain the sensor that can be provided using monitoring system, as infrared sensor is monitored) and
Produce and process data (such as electric current, power, load, torque, tool type, feed parameter, processing capacity, cutting output, stock removal and production
Shape, structure, size and the tolerance etc. of product in process), calibration information as a comparative reference.It is producing and processing
In the process, just to including parameters such as torque, load and power since the starting of the lathe of body；Machined parameters, as processing capacity,
It is right that shape, structure, size and the tolerance of cutting output, stock removal and product in process etc. carries out dynamic in real time
Than, this comparison be by the associated monitoring information of monitoring system real time monitoring activity with the relevant information in calibration information i.e.
When compare, as overflowed, then trigger alarm, relevant platform then receives alarm.In addition, positioning system such as GPS etc. may be used also
Confirmed with the position to body, Related product production, calibration information maintenance, body can be implemented to cloud system/service device
The information such as device distribution summarize, to help to form customization report etc..
In the present embodiment, workpiece is before production and processing after the information and production and processing of (blank state)
The information of (Product Status) can also serve as calibration information and monitoring information is compared.
It include but not limited to that in the above-described embodiments, can also just use aluminium by access cloud system/service device publication
When alloy processes A part, directly recommend the device model used to user or order side；And the machine of which model can be specified
Bed it is not recommended that using, and provide it is not recommended that using the reasons why.Simultaneously it is also possible that with regard to its plant maintenance period, precision supplement etc. into
Row advance notice.To control the quality, efficiency and reduction overall cost of a certain product processing on the whole.
In the embodiment of the present invention for including but not limited to above-described embodiment, when triggering alarm, warning information is at least
Including alarm light signal (for lighting warning lamp etc. in error, being always on or flash related indicator light) and/or alerting tone
Frequency signal (for playing alarm sound etc. in error, alerting audio by broadcastings such as loudspeaker or buzzers) and/or alarm
Show signal (for (including business manager, workshop to be responsible in body operation interface and/or remote control interface in error
The Terminal Server Client of the associated rights people such as people, group responsible person, such as mobile phone, computer) carry out the alarm display that reports an error) and/or accuse
Alert operation stop signal (for the pause processing operation in error).The selection of these warning information can regard different permissions and
The content selection for selecting level, as body only implements emergent stopping operation and light warning, audio-alert.And in workshop management
Personnel or plant manager etc. then also develop comparison report, and the content of warning is overflowed in display triggering, and is convenient for calculating and be repaired
Just with technical management etc..
In addition, including but not limited to above embodiment, the communication between each system can be by including but not limited to
Internet, infrared, bluetooth, local area network etc. are realized, are not just limited and are specifically stated one by one here.
And in the present invention other than the technical solution as innovation, the technical solution that remaining is not stated in detail is equal
Supplement and perfect, the implementation without influencing the present invention program can be carried out using this field conventional techniques.
The present invention program effectively improves equipment selection, maintenance efficiency, and adds in manufacturing and processing equipments such as lathes in production
In work work, all-the-way tracking in process is may be implemented in the efficiency of debugging error checking, and the accumulation of error is avoided to cause product report
Useless or apparatus overload and influence equipment using safe, during realizing comprehensive monitoring, improve production
Efficiency and yield rate, and effectively control production cost.
Claimed midpoint of technical range is not exhaustive in embodiment technical solution in this place embodiment
In to single or multiple technical characteristics it is same replacement be formed by new technical solution, equally all claimed
In the range of；Simultaneously the present invention program it is all enumerate or unlisted embodiment in, parameters in the same embodiment
It is merely representative of an example (i.e. a kind of feasible scheme) for its technical solution, and between parameters and stringent match is not present
Conjunction and qualified relation, wherein each parameter can be replaced mutually when stating and asking without prejudice to axiom and the present invention, special declaration is removed
Outside.
The technical means disclosed in the embodiments of the present invention is not limited to the technical means disclosed in the above technical means, and further includes
Technical solution consisting of any combination of the above technical features.The foregoing is a specific embodiment of the present invention, should refer to
Out, for those skilled in the art, without departing from the principle of the present invention, can also make several
Improvements and modifications, these modifications and embellishments are also considered to be within the scope of the present invention.
Claims (9)
1. a kind of cloud Intelligent Machining equipment with security system, include at least body, monitoring system, assessment warning system and
Control system, wherein
Control system is at least used to issue control instruction to body and/or monitoring system and/or assessment warning system；
Body, at least for implementing to produce and process operation to machined part according to control instruction；
Monitoring system, at least for extracting monitoring information according to control instruction, monitoring information includes at least the mistake in production and processing
The information of body and/or the information of workpiece to be added in journey；
Monitoring information and school are compared at least for obtaining standardized calibration information according to control instruction with assessment warning system
Calibration information, when the difference between real-time monitoring information and corresponding calibration information is overflowed compared to given threshold δ, then
Issue warning information.
2. the cloud Intelligent Machining equipment according to claim 1 with security system, which is characterized in that the monitoring information
Including at least following any: the information and/or workpiece of body information and/or workpiece before producing and processing job execution are in life
The real time information of information and/or workpiece in production and processing job execution after producing processing job execution.
3. the cloud Intelligent Machining equipment according to claim 1 with security system, which is characterized in that the monitoring system
It include sensor and/or servo-system including at least monitoring system, the sensor and/or servo-system are for extracting and feeding back
Monitoring information.
4. the cloud Intelligent Machining equipment according to claim 3 with security system, which is characterized in that the sensor packet
Include touch sensor and/or noncontacting proximity sensor.
5. the cloud Intelligent Machining equipment according to claim 4 with security system, which is characterized in that the sensor packet
Include infrared sensor or ccd sensor or laser sensor or torque sensor or power sensor or current sensor.
6. the cloud Intelligent Machining equipment according to claim 1 with security system, which is characterized in that the warning information
Including at least alarm light signal and/or alarm audio signal and/or alarm display signal and/or alarm operation stop signal.
7. the cloud Intelligent Machining equipment according to claim 1 with security system, which is characterized in that the calibration information
Including at least following any: the information and/or workpiece of body information and/or workpiece before producing and processing job execution are in life
The real time information and/or threshold value δ of information and/or workpiece in production and processing job execution after producing processing job execution.
8. according to claim 1 with the cloud Intelligent Machining equipment of security system described in -7, which is characterized in that described that there is peace
System-wide cloud Intelligent Machining equipment further includes positioning system, is used to obtain and confirm the affiliated geographical location information of body, with
Body position is marked.
9. the cloud Intelligent Machining equipment according to claim 8 with security system, which is characterized in that the positioning system
Including at least GPS positioning system and/or BEI-DOU position system and/or GLONASS positioning system and/or GALILEO positioning system
And/or network ID authentication identifying system.
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