CN110041370B - Preparation method and application of efficient flame retardant containing DOPO and aminopyrazine structures - Google Patents

Preparation method and application of efficient flame retardant containing DOPO and aminopyrazine structures Download PDF

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CN110041370B
CN110041370B CN201910410437.5A CN201910410437A CN110041370B CN 110041370 B CN110041370 B CN 110041370B CN 201910410437 A CN201910410437 A CN 201910410437A CN 110041370 B CN110041370 B CN 110041370B
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aminopyrazine
flame retardant
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dopo
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周红
汤浩
潘志权
程清蓉
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Wuhan Institute of Technology
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    • C07ORGANIC CHEMISTRY
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    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/547Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom
    • C07F9/6564Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms
    • C07F9/6571Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms
    • C07F9/657163Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms the ring phosphorus atom being bound to at least one carbon atom
    • C07F9/657172Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms the ring phosphorus atom being bound to at least one carbon atom the ring phosphorus atom and one oxygen atom being part of a (thio)phosphinic acid ester: (X = O, S)
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/53Phosphorus bound to oxygen bound to oxygen and to carbon only
    • C08K5/5313Phosphinic compounds, e.g. R2=P(:O)OR'
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    • C08L2201/02Flame or fire retardant/resistant

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Abstract

The invention provides a preparation method and application of a high-efficiency flame retardant containing DOPO and aminopyrazine structures, and relates to the technical field of flame retardants. The invention relates to a preparation method of a high-efficiency flame retardant containing DOPO and aminopyrazine structures, which comprises the following steps; (1) mixing aminopyrazine and terephthalaldehyde in a solvent, and carrying out Schiff base reaction, wherein the reaction equation is shown as the formula;
Figure 100004_DEST_PATH_IMAGE002
(2) adding 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide, and carrying out addition reaction on the 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide and Schiff base to generate the flame retardant DTPA containing the aminopyrazine structure, wherein the reaction equation is shown as the following formula.
Figure 100004_DEST_PATH_IMAGE004
The aminopyrazine fire retardant prepared by the invention has higher fire retardant efficiency, the phosphorus content is 0.09-0.34%, the fire retardant property of the material is improved, the oxygen index of the cured epoxy resin can be improved to 32.5%, the vertical combustion can reach UL-94V-0 level, and the using amount of the fire retardant is less under the condition of the same fire retardant effect.

Description

Preparation method and application of efficient flame retardant containing DOPO and aminopyrazine structures
Technical Field
The invention relates to the technical field of flame retardants, and particularly relates to a preparation method and application of a high-efficiency flame retardant containing DOPO and aminopyrazine structures.
Background
Epoxy resins (EP) are widely used as a thermosetting polymer material for electronic and electric appliances, automobiles, packaging, printed circuit boards, adhesives, surface coatings, etc. because they have excellent electrical insulation properties, dimensional stability, high thermal stability, low shrinkage, strong adhesion, mechanical durability, etc. However, its use in many fields is limited due to its flammability. Therefore, it is crucial to impart good flame retardancy to EP.
A common method of improving the flame retardant properties of epoxy resins is the addition of flame retardants. The traditional halogen flame retardant has secondary damages such as smoke, toxic gas emission and the like during combustion, so that the safety of a human body is seriously threatened, the flame retardant effect is poor, the addition amount of the flame retardant is large during use, and the use cost is high.
Disclosure of Invention
In view of the above, the invention provides a preparation method and application of a high-efficiency flame retardant containing DOPO and aminopyrazine structures, which is halogen-free, low-toxicity, contains nitrogen atoms capable of forming a vapor source, has a good flame retardant effect, is free from smoke during combustion, and is low in addition during use.
The invention relates to a preparation method of a high-efficiency flame retardant containing DOPO and aminopyrazine structures, which comprises the following steps;
(1) adding aminopyrazine, terephthalaldehyde and a solvent into a 500mL three-neck flask with a condensing reflux pipe, magnetic stirring and a heating device for mixing, wherein the solvent can be ethanol, heating to 50-65 ℃, dissolving the aminopyrazine, the terephthalaldehyde by magnetic stirring, and carrying out Schiff base reaction at about 65 ℃, wherein the reaction equation is shown as the formula;
Figure 100002_DEST_PATH_IMAGE002
(2) adding 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO), carrying out addition reaction on the 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide and Schiff base at 60-68 ℃ to generate a flame retardant DTPA containing an aminopyrazine structure, cooling to room temperature as shown in the following reaction formula, carrying out suction filtration to obtain a white solid, washing the white solid with deionized water for two to three times, washing with ethanol for two times, and drying in a vacuum drying oven at 55-60 ℃ for 10-14h to obtain a pure product.
Figure 100002_DEST_PATH_IMAGE004
Wherein, the mol ratio of the aminopyrazine, the terephthalaldehyde to the 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide is 1.8-2.2: 1: 2-2.3 to ensure that the reaction proceeds stoichiometrically.
The application of the high-efficiency flame retardant containing DOPO and aminopyrazine structures based on the above description comprises the following steps: mixing an epoxy resin, a curing agent and a flame retardant with an aminopyrazine structure according to a mass fraction ratio of 76.2-79.4: 19.8-20.4: 1-4; stirring uniformly at 90 ℃, pouring into a mold, cooling to room temperature, curing for 2h at 100 ℃ and 150 ℃ respectively, and curing to obtain the cured epoxy resin.
The flame retardant mechanism of the flame retardant of the invention is: the flame retardant contains aminopyrazine and a benzene ring structure, and NH is easily generated by decomposition3,CO2And the like, thereby playing the effect of diluting the combustible gas. And the allyl group generated simultaneously generates chain free radical reaction to carbon. In addition, the contained DOPO structure can be decomposed to generate PO and PO2+The free radicals capture active free radicals to generate a quenching effect, and polyphosphoric acid is formed to be used as an acid source, so that the thermosetting material rich in hydroxyl is dehydrated into carbon, the internal material is protected from being further damaged, and the combustion is delayed. Therefore, the flame retardant endows the epoxy resin with excellent flame retardant performance.
The structure of the aminopyrazine compound is known to be halogen-free and low-toxicity, and the aminopyrazine compound contains nitrogen atoms capable of forming a steam source. The synthetic reaction method is simple, has no other byproducts, mild reaction conditions, safe operation and low cost, the aminopyrazine flame retardant has higher flame retardant efficiency, the addition amount of the flame retardant is 1-4wt%, the phosphorus content is 0.09-0.34%, the flame retardant performance of the material can be improved by improving the phosphorus content in the material, the oxygen index of the cured epoxy resin can be improved to 32.5%, the vertical combustion passes through UL-94V-0 level, and the addition amount of the flame retardant is less under the condition of the same flame retardant effect.
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FIG. 1 is a nuclear magnetic hydrogen spectrum of a flame retardant prepared by a preparation method of a high-efficiency flame retardant containing DOPO and aminopyrazine structures according to a specific embodiment of the invention;
fig. 2 is a nuclear magnetic phosphorus spectrum of the flame retardant prepared by the preparation method of the efficient flame retardant containing the DOPO and aminopyrazine structures, which is provided in the specific embodiment of the invention.
Detailed Description
The present invention will be described in detail with reference to specific embodiments. It should be noted that the following examples are given solely for the purpose of illustration and are not to be construed as limitations on the scope of the invention, as those skilled in the art will be able to make insubstantial modifications and variations of this invention in light of the above teachings, and will nevertheless fall within the scope of this invention.
The Limiting Oxygen Index (LOI) in the examples was measured according to GB/T2406. sup. 1993 using an oxygen index measuring instrument type HC-2C, and the vertical combustion was measured according to GB/T2408-1996 using a vertical combustion instrument type CZF-2.
The Limiting Oxygen Index (LOI) refers to the minimum oxygen concentration required for a material to undergo flaming combustion in an oxygen-nitrogen mixture stream under specified conditions, and the limiting oxygen index refers to the fractional concentration of oxygen in the oxygen-nitrogen mixture when the polymer is just able to support its combustion. Is an index that characterizes the burning behavior of a material. The high limiting oxygen index indicates that the material is not easy to burn, the low oxygen index indicates that the material is easy to burn, and the oxygen index is considered to be a flammable material when the oxygen index is less than 22%, the oxygen index is between 22% and 27%, and the oxygen index is more than 27% and is considered to be a nonflammable material.
NR represents a non-graded flame retardancy, and V represents a vertical burn test, in which the energy levels of flame retardancy are classified into V-2, V-1, and V-0. V-2 is that after the sample is subjected to combustion test for 10 seconds twice, the flame is extinguished within 30 seconds, and absorbent cotton below 30cm can be ignited; v-1 is that after the sample is subjected to combustion test for 10 seconds twice, the flame is extinguished within 30 seconds, and absorbent cotton below 30cm cannot be ignited; v-0 is that after the sample is subjected to two 10-second combustion tests, the flame is extinguished within 10 seconds, and no combustible can fall off.
Comparative example
Adding 79.6% of epoxy resin and 20.4% of curing agent in mass percent into a flask, uniformly stirring at 90 ℃, pouring into a mold, cooling to room temperature, and curing at 100 ℃ and 150 ℃ for 2 hours respectively to obtain an epoxy resin cured product, wherein the oxygen index test result is 25.8%, and the vertical combustion grade is UL-94 NR grade.
Example one
The invention relates to a preparation method of a high-efficiency flame retardant containing DOPO and aminopyrazine structures, which comprises the following steps;
(1) adding 54mmol of aminopyrazine, 30mmol of terephthalaldehyde and a proper amount of solvent into a 500mL three-neck flask with a condensing reflux pipe, magnetic stirring and a heating device for mixing, wherein the solvent can be ethanol, heating to 50 ℃, dissolving by magnetic stirring, and carrying out Schiff base reaction at about 65 ℃, wherein the reaction equation is shown as the formula;
Figure 104122DEST_PATH_IMAGE002
(2) adding 60mmol of 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide, carrying out addition reaction on the 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide and Schiff base at 60 ℃ to generate a flame retardant DTPA containing an aminopyrazine structure, cooling to room temperature as shown in the following formula, carrying out suction filtration to obtain a white solid, washing the obtained white solid with deionized water for two to three times, washing with ethanol for two times, and drying in a vacuum drying oven at 55 ℃ for 10 hours to obtain a pure product.
Figure 755684DEST_PATH_IMAGE004
Referring to FIGS. 1 and 2, it can be seen from FIG. 1 that the peak at a chemical shift of 6.9 to 8.2ppm can be assigned to a hydrogen atom on an aromatic ring. The peak at 5.7ppm was assigned to the hydrogen atom on the imino group and the peak at 5.2ppm was assigned to the hydrogen atom on the chiral carbon. 2.5ppm and 3.2ppm are the chemical shifts of the solvents DMSO and water, respectively. In addition, the peak area is basically the same as the number of corresponding hydrogen atoms, which indicates the success of the synthesis.
In addition, the phosphorus spectrum of FIG. 2 shows, with the exception of the background, only one peak with a chemical shift of 29.5ppm, which can be assigned to a phosphorus atom, which corresponds to the chemical structure diagram with only one phosphorus in the structure.
Based on the application of the efficient flame retardant containing the DOPO and the aminopyrazine structures, the mass fraction ratio of the epoxy resin, the curing agent and the flame retardant containing the aminopyrazine structures is 79.4: 20.4: 1, stirring uniformly at 90 ℃, pouring into a mold, cooling to room temperature, curing at 100 ℃ and 150 ℃ for 2 hours respectively to obtain an epoxy resin cured product, wherein the limit oxygen index test result of (LOI) is 28.5%, and the vertical combustion grade is UL-94V-2 grade.
Example two
The invention relates to a preparation method of a high-efficiency flame retardant containing DOPO and aminopyrazine structures, which comprises the following steps;
(1) adding 66mmol of aminopyrazine, 30mmol of terephthalaldehyde and a proper amount of solvent into a 500mL three-neck flask with a condensing reflux pipe, magnetic stirring and a heating device for mixing, wherein the solvent can be ethanol, heating to 65 ℃, dissolving by magnetic stirring, and carrying out Schiff base reaction at about 65 ℃, wherein the reaction equation is shown as the formula;
Figure 630361DEST_PATH_IMAGE002
(2) adding 69mmol of 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide, carrying out addition reaction on the 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide and Schiff base at 68 ℃ to generate a flame retardant DTPA containing an aminopyrazine structure, cooling to room temperature as shown in the following formula, carrying out suction filtration to obtain a white solid, washing the obtained white solid with deionized water for two to three times, washing with ethanol for two times, and drying in a vacuum drying oven at 60 ℃ for 14 hours to obtain a pure product.
Figure DEST_PATH_IMAGE005
Based on the application of the efficient flame retardant containing the DOPO and the aminopyrazine structures, the mass fraction ratio of the epoxy resin, the curing agent and the flame retardant containing the aminopyrazine structures is 77.8: 20.2: 2, stirring uniformly at 90 ℃, pouring into a mold, cooling to room temperature, curing at 100 ℃ and 150 ℃ for 2 hours respectively to obtain an epoxy resin cured product, wherein the limit oxygen index test result of (LOI) is 30.3%, and the vertical burning grade is UL-94V-1 grade.
EXAMPLE III
The invention relates to a preparation method of a high-efficiency flame retardant containing DOPO and aminopyrazine structures, which comprises the following steps;
(1) adding 60mmol of aminopyrazine, 30mmol of terephthalaldehyde and a proper amount of solvent into a 500mL three-neck flask with a condensing reflux pipe, magnetic stirring and a heating device for mixing, wherein the solvent can be ethanol, heating to 60 ℃, dissolving by magnetic stirring, and carrying out Schiff base reaction at about 65 ℃, wherein the reaction equation is shown as the formula;
Figure 353466DEST_PATH_IMAGE002
(2) adding 60mmol of 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide, carrying out addition reaction on the 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide and Schiff base at 65 ℃ to generate a flame retardant DTPA containing an aminopyrazine structure, cooling to room temperature as shown in the following formula, carrying out suction filtration to obtain a white solid, washing the obtained white solid with deionized water for two to three times, washing with ethanol for two times, and drying in a vacuum drying oven at 58 ℃ for 12 hours to obtain a pure product.
Figure 902259DEST_PATH_IMAGE004
Based on the application of the efficient flame retardant containing the DOPO and the aminopyrazine structures, the mass fraction ratio of the epoxy resin, the curing agent and the flame retardant containing the aminopyrazine structures is 77: 20: 3, stirring uniformly at 90 ℃, pouring into a mold, cooling to room temperature, curing at 100 ℃ and 150 ℃ for 2 hours respectively to obtain an epoxy resin cured product, wherein the limit oxygen index test result of (LOI) is 31.5%, and the vertical combustion grade is UL-94V-1 grade.
Example four
The invention relates to a preparation method of a high-efficiency flame retardant containing DOPO and aminopyrazine structures, which comprises the following steps;
(1) adding 58mmol of aminopyrazine, 30mmol of terephthalaldehyde and a proper amount of solvent into a 500mL three-neck flask with a condensing reflux pipe, magnetic stirring and a heating device for mixing, wherein the solvent can be ethanol, heating to 65 ℃, dissolving by magnetic stirring, and carrying out Schiff base reaction at about 65 ℃, wherein the reaction equation is shown as the formula;
Figure DEST_PATH_IMAGE006
(2) adding 60mmol of 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide, carrying out addition reaction on the 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide and Schiff base at 65 ℃ to generate a flame retardant DTPA containing an aminopyrazine structure, cooling to room temperature as shown in the following formula, carrying out suction filtration to obtain a white solid, washing the obtained white solid with deionized water for two to three times, washing with ethanol for two times, and drying in a vacuum drying oven at 55 ℃ for 12 hours to obtain a pure product.
Figure DEST_PATH_IMAGE007
Based on the application of the efficient flame retardant containing the DOPO and the aminopyrazine structures, the mass fraction ratio of the epoxy resin, the curing agent and the flame retardant containing the aminopyrazine structures is 76.2: 19.8: 4, stirring uniformly at 90 ℃, pouring into a mold, cooling to room temperature, curing at 100 ℃ and 150 ℃ for 2 hours respectively to obtain an epoxy resin cured product, wherein the limit oxygen index test result of (LOI) is 32.5%, and the vertical burning grade is UL-94V-0 grade.
Figure DEST_PATH_IMAGE008
Based on the application of the efficient flame retardant containing the DOPO and the aminopyrazine structures, the mass fraction ratio of the epoxy resin, the curing agent and the flame retardant containing the aminopyrazine structures is 76.2-79.4: 19.8-20.4: 1-4, stirring uniformly at 90 ℃, pouring into a mold, cooling to room temperature, curing at 100 ℃ and 150 ℃ for 2h respectively, and curing to obtain the cured epoxy resin.
The following table shows the data of monitoring the flame retardancy of the cured epoxy resins prepared in the comparative examples and examples
Figure DEST_PATH_IMAGE010
As can be seen from the data in the table, the flame retardant has good flame retardant effect when being applied, and belongs to flame retardant materials, and less flame retardant is added under the condition of the same flame retardant effect.
The aminopyrazine compound has the advantages of no halogen, low toxicity, nitrogen atom capable of forming a steam source, suitability for generation and processing, small influence on mechanical properties and no corrosion to a mould. The novel flame retardant is synthesized by two-step reaction by taking aminopyrazine and 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) as main raw materials, and the synthetic method is simple, high in yield and good in flame retardant effect.
The synthetic reaction method is simple, has no other byproducts, mild reaction conditions, safe operation and low cost, the aminopyrazine flame retardant has higher flame retardant efficiency, the addition amount of the flame retardant is 1-4wt%, the phosphorus content is 0.09-0.34%, the flame retardant performance of the material can be improved by improving the phosphorus content in the material, the oxygen index of the cured epoxy resin can be improved to 32.5%, the vertical combustion can reach UL-94V-0 level, and the addition amount of the flame retardant is less under the condition of the same flame retardant effect.
The present invention is not limited to the above-described specific embodiments, and various modifications and variations are possible. Any modifications, equivalents, improvements and the like made to the above embodiments in accordance with the technical spirit of the present invention should be included in the scope of the present invention.

Claims (8)

1. A preparation method of a flame retardant containing DOPO and aminopyrazine structures is characterized by comprising the following steps;
(1) mixing aminopyrazine and terephthalaldehyde in a solvent, and carrying out Schiff base reaction, wherein the reaction equation is shown as the formula;
Figure DEST_PATH_IMAGE002
(2) adding 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide to make 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide and Schiff base produce addition reaction to produce fire retardant DTPA containing DOPO and aminopyrazine structure, and the reaction formula is shown in the following formula
Figure DEST_PATH_IMAGE004
2. The method for preparing a flame retardant containing DOPO and aminopyrazine structures according to claim 1, wherein the molar ratio of aminopyrazine, terephthalaldehyde, 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide is 1.8-2.2: 1: 2-2.3.
3. The preparation method of the flame retardant containing DOPO and aminopyrazine structures according to claim 1, wherein the reaction temperature of the Schiff base reaction is 65 ℃.
4. The preparation method of the flame retardant containing DOPO and aminopyrazine structures according to claim 1, wherein the reaction temperature of the addition reaction is 60-68 ℃.
5. The preparation method of the flame retardant containing DOPO and aminopyrazine structures according to claim 1, further comprising filtering, washing and drying.
6. The preparation method of the flame retardant containing the DOPO and the aminopyrazine structure according to claim 5, wherein the drying is carried out in a vacuum drying oven at 55-60 ℃ for 10-14 h.
7. The application of the flame retardant containing the DOPO and the aminopyrazine structures is characterized in that epoxy resin, a curing agent and the flame retardant containing the DOPO and the aminopyrazine structures are mixed and cured to obtain an epoxy resin cured product; the flame retardant containing DOPO and aminopyrazine structures is prepared by the preparation method of any one of claims 1-6.
8. The application of the flame retardant containing DOPO and aminopyrazine structures according to claim 7, wherein the mass fraction ratio of the epoxy resin to the curing agent to the flame retardant containing DOPO and aminopyrazine structures is 76.2-79.4: 19.8-20.4: 1-4.
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CN113337006A (en) * 2021-04-19 2021-09-03 衡阳师范学院 Novel Schiff base DOPO phosphorus-nitrogen-containing flame retardant and preparation method and application thereof
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