CN110032133A - A kind of control system and its control method of automatic cleaning aluminum guide - Google Patents
A kind of control system and its control method of automatic cleaning aluminum guide Download PDFInfo
- Publication number
- CN110032133A CN110032133A CN201811063891.XA CN201811063891A CN110032133A CN 110032133 A CN110032133 A CN 110032133A CN 201811063891 A CN201811063891 A CN 201811063891A CN 110032133 A CN110032133 A CN 110032133A
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- switches
- plc controller
- switch
- signal
- guide
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Classifications
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B15/00—Other brushes; Brushes with additional arrangements
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B17/00—Accessories for brushes
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
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- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B2200/00—Brushes characterized by their functions, uses or applications
- A46B2200/30—Brushes for cleaning or polishing
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Cleaning In General (AREA)
Abstract
The present invention relates to anode rod fields, more particularly, to the control system and control method of a kind of automatic cleaning aluminum guide.No. 1 of control system switch, No. 2 switches, No. 3 switches, No. 4 switches, No. 5 switches, No. 6 switches and No. 7 switches output ends connect respectively with the input terminal of PLC controller.No. 1 switch, is sent to PLC controller for detecting that aluminum guide whether there is and signal will be present；No. 2 switches and No. 3 switches, for detecting 4 opening and closing signal of fixture, and will be present signal and are sent to PLC controller；No. 4 switches and No. 5 switches, the position signal for detecting support 9 are sent to PLC controller；No. 6 switches and No. 7 switches, are sent to PLC controller for detecting 13 position signal of guide post.The present invention mitigates the labor intensity of operator, improves working efficiency, keeps operation and system more safe and reliable.
Description
Technical field
The present invention relates to anode rod fields, more particularly, to the control system and controlling party of a kind of automatic cleaning aluminum guide
Method.
Background technique
For anode rod in use due to contacting with electrolyzer bus, it is electric under the action of heavy current to will cause contact surface
The surface of aluminum guide and anode bus touching position must be cleaned with water when reusing, be mentioned by phenomena such as arc is wounded, aoxidized
Best bright finish removes dust, improves the electric conductivity of contact surface, reduces power consumption.Brushing machine is the core of aluminum guide brusher
Part, brushing machine are placed on aluminum guide to be cleaned with water in the outer circle of two wire wheels, are reached by the high speed rotation of wire wheel
To the purpose cleaned with water.It is cleaned with water effect by manual operation mostly in existing technology and is not usually reached requirement, and operating environment powder
Dirt, noise are big, and labor intensity is high, influence the physical and mental health of worker.
Summary of the invention
To solve the above-mentioned problems, the purpose of the present invention is to provide the control systems and control of a kind of automatic cleaning aluminum guide
Method processed improves working efficiency the purpose is to mitigate the labor intensity of operator, keeps operation and system more safe and reliable.
The technical scheme is that
A kind of control system of automatic cleaning aluminum guide, comprising: No. 1 switch, No. 2 switches, No. 3 switches, fixture, aluminium are led
Bar, dust exhaust apparatus, clean with water wheel, motor, support, No. 4 switches, No. 5 switches, No. 6 switches, guide post, No. 1 cylinder, No. 7 open
Pass, No. 2 cylinders and PLC controller, specific structure are as follows:
The lower end of No. 1 cylinder and support are hinged, and the upper end of No. 1 cylinder is installed by hinged mode；Guide post is plugged in
The upper end of one end of support, guide post is installed by hinged mode, and one end of No. 2 cylinders and guide post upper side are hinged；
Motor is set on support, the output end of motor is sequentially connected with wheel is cleaned with water, and the side for cleaning wheel with water is corresponding with dust exhaust apparatus,
Aluminum guide is arranged in fixture, and the side of aluminum guide is corresponding with wheel is cleaned with water；
No. 1 switch is corresponding with the position of aluminum guide, and No. 2 switches and No. 3 switches are opposite with the opened and closed positions of fixture
It answers, No. 4 switches and No. 5 switches are corresponding with the position of support, the position of No. 6 switches and No. 7 switches and guide post
It is corresponding, No. 1 switch, No. 2 switch, No. 3 switch, No. 4 switch, No. 5 switch, No. 6 switch and No. 7 switch output ends respectively with
The input terminal of PLC controller connects.
The control system of the automatic cleaning aluminum guide, No. 1 switch, detects that aluminum guide whether there is and letter will be present
Number it is sent to PLC controller；No. 2 switches and No. 3 switches, detect fixture opening and closing signal, and signal will be present and be sent to PLC control
Device；No. 4 switches and No. 5 switches, the position signal for detecting support are sent to PLC controller；No. 6 switches and No. 7 switches, detection are led
PLC controller is sent to column position signal.
The control system of the automatic cleaning aluminum guide, No. 1 switch, No. 2 switch, No. 3 switch, No. 4 switch, No. 5 open
Pass, No. 6 switches and No. 7 switches are one kind or combination of inductive proximity switch, photoswitc or mechanical stroke switch.
The control system of the automatic cleaning aluminum guide, No. 1 switchs the left side that aluminum guide position upper end is arranged in,
The left side of fixture is arranged in No. 2 switches, No. 3 switches, and the both ends of No. 1 cylinder piston throw of lever are arranged in No. 4 switches, No. 5 switches,
The left side of guide post is arranged in No. 6 switches and No. 7 switches.
There is letter in the control system of the automatic cleaning aluminum guide, the aluminum guide that PLC controller receives No. 1 switch detection
Number, and send instructions and the aluminum guide of front end is forbidden to enter brusher, fixture clamps aluminum guide；PLC controller receives No. 3 switches will
The signal that aluminum guide is clamped, and guide post is pushed into clean position with water by No. 2 cylinders that send instructions；PLC controller receives leading for No. 6 switches
It is reached to column and cleans the signal of position with water, and the piston rod of send instructions dust exhaust apparatus and motor start-up and No. 1 cylinder stretches out, No. 4
Switch detects that the piston rod of No. 1 cylinder stretches out signal in place and signals to PLC controller, and PLC controller sends instructions No. 1 cylinder
Piston rod retract, No. 5 switch and detect that the piston rod of No. 1 cylinder retracts signal in place, and PLC controller is signaled, PLC control
The piston rod of device instruction, No. 1 cylinder stretches out；It is switched when No. 5 and detects that the piston rod of No. 1 cylinder retracts signal in place, PLC control
Device signals, and PLC controller instruction, dust exhaust apparatus and motor stall, the process of cleaning with water terminate；PLC controller receives No. 5
No. 1 cylinder piston rod of switch retracts signal in place, and guide post is retracted home position by No. 2 cylinders that send instructions；PLC controller
It receives No. 7 switches and detects that guide post is pulled the signal in home position, concurrently fixture is instructed to open；PLC controller receives No. 2
The signal that the fixture of switch is opened, and the aluminum guide that sends instructions leaves the signal of brusher, delay a period of time sends instructions again, front end
Aluminum guide enter clean station with water.
The control method of the automatic cleaning aluminum guide, includes the following steps:
When No. 1 switch detects aluminum guide, there are signals to be sent to PLC controller, and PLC controller forbids the aluminium of front end to lead
Bar enters brusher, and is clamped aluminum guide by fixture；No. 3 switches detect that fixture shutdown signal is sent to PLC controller,
And signal will be present and be sent to PLC controller, PLC controller controls No. 2 cylinders and is pushed into guide post to clean position with water；No. 6 switches
It detects that guide post reaches to clean the signal of position with water and be sent to PLC controller, PLC controller control dust exhaust apparatus and motor open
Dynamic, No. 4 switches and No. 5 switches detect that No. 1 cylinder piston rod is stretched, is reduced to a signal and is sent to PLC controller, PLC controller
No. 1 cylinder piston rod is controlled to move back and forth；When No. 5 switches detect the last retraction of the piston rod of No. 1 cylinder signal in place,
PLC controller is signaled, and PLC controller controls dust exhaust apparatus and motor stall, and is controlled No. 2 cylinders and drawn guide post
Go back to home position；No. 7 switches detect that guide post is pulled the signal in home position to PLC controller, PLC controller control folder
Tool is opened；No. 2 switches detect the signal of fixture opening to PLC controller, and PLC controller control aluminum guide leaves brusher
Signal, the aluminum guide of delay a period of time permission front end, which can enter, cleans station with water.
Advantages of the present invention and effect are as follows:
The present invention realizes automation control, mitigates the labor intensity of operator, improves working efficiency, makes operation and system
It is more safe and reliable.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of automatic cleaning aluminum guide control system of the invention.
In figure: 1, No. 1 switch；2, No. 2 switches；3, No. 3 switches；4, fixture；5, aluminum guide；6, dust exhaust apparatus；7, it cleans with water
Wheel；8, motor；9, support；10, No. 4 switches；11, No. 5 switches；12, No. 6 switches；13, guide post；14, No. 1 cylinder；15,7
Number switch；16, No. 2 cylinders.
Specific embodiment
The embodiment of the present invention combination attached drawing is described in detail below, but protection scope of the present invention is not by embodiment
It is limited.
As shown in Figure 1, the control system of automatic cleaning aluminum guide of the present invention, specifically includes that 1, No. 2 switch 2,3 of No. 1 switch
Number switch 3, aluminum guide 5, dust exhaust apparatus 6, cleans wheel 7, motor 8, the switch 10,5 switch 11,6 of support 9,4 with water at fixture 4
Switch 12,15, No. 2 cylinders 16 of the switch of cylinder 14,7 of guide post 13,1 and PLC controller etc., specific structure is as follows:
The lower end of No. 1 cylinder 14 and support 9 are hinged, and the upper end of No. 1 cylinder 14 is installed by hinged mode；Guide post 13
It is plugged in one end of support 9, the upper end of guide post 13 is installed by hinged mode, one end of No. 2 cylinders 16 and guide post 13
Upper side is hinged；Motor 8 is set on support 9, and the output end of motor 8 is sequentially connected with wheel 7 is cleaned with water, cleans the one of wheel 7 with water
Side is corresponding with dust exhaust apparatus 6, and aluminum guide 5 is arranged in fixture 4, and the side of aluminum guide 5 is corresponding with wheel 7 is cleaned with water.No. 1 cylinder
14 can drive support 9 to move up and down along guide post 13, and No. 2 cylinders 16 can drive guide post 13 to move in the horizontal direction.
No. 1 switch 1 is corresponding with the position of aluminum guide 5, the opened and closed positions of No. 2 switch 2 and No. 3 switches 3 and fixture 4
Corresponding, No. 4 switch 10 and No. 5 switches 11 are corresponding with the position of support 9, No. 6 switch 12 and No. 7 switches 15 and guiding
The position of column 13 is corresponding.No. 1 11, No. 6 switches 12 of switch of switch 10,5 of switch 3,4 of switch 2,3 of switch 1,2
It is connect respectively with the input terminal of PLC controller with the output end of No. 7 switches 15, No. 1 switch 2,3 switch 3,4 of switch 1,2
Switch 12 and No. 7 switch 15 of switch 11,6 of switch 10,5 is that inductive proximity switch, photoswitc or mechanical stroke are opened
One kind or combination of pass.
The left side of 5 position upper end of aluminum guide is arranged in No. 1 switch 1, and 2, No. 3 switches 3 of No. 2 switches are arranged in fixture 4
Left side, 10, No. 5 switches 11 of No. 4 switches are arranged in the both ends of No. 1 14 piston rod stroke of cylinder, No. 6 switches 12 and No. 7 switches
15 are arranged in the left side of guide post 13.
No. 1 switch 1 can detect that aluminum guide 5 whether there is and signal will be present and be sent to PLC controller；No. 2 switches 2
With No. 3 switches 3, for detecting 4 opening and closing signal of fixture, and signal will be present and be sent to PLC controller；No. 4 switches 10 and No. 5 are opened
11 are closed, the position signal for detecting support 9 is sent to PLC controller；No. 6 switch 12 and No. 7 switches 15, for detecting guiding
13 position signal of column is sent to PLC controller.
PLC controller, there are signals for the aluminum guide 5 for receiving the detection of No. 1 switch 1, and send instructions and forbid the aluminium of front end
Guide rod 5 enters brusher, and fixture 4 clamps aluminum guide 5；The signal that No. 3 switches 3 clamp aluminum guide 5 is received, and sends instructions 2
Number cylinder 16 is pushed into guide post 13 to clean position with water；The guide post 13 for receiving No. 6 switches 12 reaches the signal for cleaning position with water, concurrently
Instruction dust exhaust apparatus 6 and the starting of motor 8 (motor 8, which drives to clean wheel 7 with water and rotate, to be started to clean with water) and the work of No. 1 cylinder 14
Stopper rod stretches out, and No. 4 switches 10 detect that the piston rod of No. 1 cylinder 14 stretches out signal in place and signals to PLC controller, PLC control
The send instructions piston rod of No. 1 cylinder 14 of device processed retracts, and No. 5 switches 11 detect the piston rod retraction signal in place of No. 1 cylinder 14,
PLC controller is signaled, and the piston rod of PLC controller instruction, No. 1 cylinder 14 stretches out, after being repeated several times, finally when No. 5 switch
11 detect that the piston rod of No. 1 cylinder 14 retracts signal in place, and PLC controller is signaled, PLC controller instruction, dust exhaust apparatus 6
It stops working with motor 8, the process of cleaning with water terminates；No. 1 14 piston rod of cylinder for receiving No. 5 switches 11 retracts in place that signal is (most
It is primary afterwards to retract), and guide post 13 is retracted home position by No. 2 cylinders 16 that send instructions；It receives No. 7 switches 15 and detects guide post
13 are pulled the signal in home position, concurrently fixture 4 are instructed to open；The signal that the fixture 4 of No. 2 switches 2 is opened is received, and is bristled with anger
Aluminum guide 5 is enabled to leave the signal of brusher, delay a period of time sends instructions again, and the aluminum guide 5 of front end, which can enter, cleans station with water.
As shown in Figure 1, the control method of automatic cleaning aluminum guide of the present invention, includes the following steps:
When No. 1 switch 1 detects aluminum guide 5, there are signals to be sent to PLC controller, and PLC controller forbids the aluminium of front end
Guide rod 5 enters brusher, and is clamped aluminum guide 5 by fixture 4；No. 3 switches 3 detect that 4 shutdown signal of fixture is sent to PLC
Controller, and signal will be present and be sent to PLC controller, PLC controller controls No. 2 cylinders 16 and is pushed into guide post 13 to clean position with water
It sets；No. 6 switches 12 detect that guide post 13 reaches and clean the signal of position with water and be sent to PLC controller, and PLC controller controls dust suction
Device 6 and motor 8 start, and No. 4 switch 10 and No. 5 switches 11 detect that No. 1 14 piston rod of cylinder is stretched, is reduced to a signal transmission
To PLC controller, PLC controller controls No. 1 14 piston rod of cylinder and moves back and forth；After being repeated several times, when No. 5 switches 11 detect
The last retraction of the piston rod of No. 1 cylinder 14 in place signal by signal, PLC controller, and PLC controller controls 6 He of dust exhaust apparatus
Motor 8 stops working, and controls No. 2 cylinders 16 and guide post 13 is retracted home position；No. 7 switches 15 detect guide post 13
The signal in home position is pulled to PLC controller, PLC controller controls fixture 4 and opens；No. 2 switches 2 detect that fixture 4 is beaten
The signal opened leaves the signal of brusher to PLC controller, PLC controller control aluminum guide 5, and delay a period of time allows front end
Aluminum guide 5 can enter clean station with water.
Claims (6)
1. a kind of control system of automatic cleaning aluminum guide characterized by comprising No. 1 switch, No. 2 switches, No. 3 switches, folder
Tool, aluminum guide, dust exhaust apparatus, clean with water wheel, motor, support, No. 4 switches, No. 5 switches, No. 6 switches, guide post, No. 1 cylinder,
No. 7 switches, No. 2 cylinders and PLC controller, specific structure are as follows:
The lower end of No. 1 cylinder and support are hinged, and the upper end of No. 1 cylinder is installed by hinged mode；Guide post is plugged in support
One end, the upper end of guide post installed by hinged mode, and one end of No. 2 cylinders and guide post upper side are hinged；Support
Upper setting motor, the output end of motor are sequentially connected with wheel is cleaned with water, and the side for cleaning wheel with water is corresponding with dust exhaust apparatus, and aluminium is led
Bar is arranged in fixture, and the side of aluminum guide is corresponding with wheel is cleaned with water；
No. 1 switch is corresponding with the position of aluminum guide, and No. 2 switches and No. 3 switches are corresponding with the opened and closed positions of fixture, and 4
Number switch and No. 5 switches it is corresponding with the position of support, No. 6 switch and No. 7 switches it is opposite with the position of guide post
Answer, No. 1 switch, No. 2 switch, No. 3 switch, No. 4 switch, No. 5 switch, No. 6 switch and No. 7 switch output ends respectively with PLC
The input terminal of controller connects.
2. the control system of automatic cleaning aluminum guide described in accordance with the claim 1, which is characterized in that No. 1 switch detects aluminium
Guide rod, which whether there is and signal will be present, is sent to PLC controller；No. 2 switches and No. 3 switches, detect fixture opening and closing signal, and
Signal will be present and be sent to PLC controller；No. 4 switches and No. 5 switches, the position signal for detecting support are sent to PLC controller；
No. 6 switches and No. 7 switches, detection guide post position signal are sent to PLC controller.
3. the control system of automatic cleaning aluminum guide described in accordance with the claim 1, which is characterized in that No. 1 switch, No. 2 switch,
No. 3 switches, No. 4 switches, No. 5 switches, No. 6 switches and No. 7 switches are inductive proximity switch, photoswitc or mechanical stroke
One kind or combination of switch.
4. the control system of automatic cleaning aluminum guide described in accordance with the claim 1, which is characterized in that No. 1 switch is arranged in aluminium
The left side of fixture is arranged in the left side of guide rod position upper end, No. 2 switches, No. 3 switches, and No. 4 switches, No. 5 switches are arranged 1
The both ends of number cylinder piston throw of lever, No. 6 switches and No. 7 switch the left side that guide post is arranged in.
5. the control system of automatic cleaning aluminum guide described in accordance with the claim 1, which is characterized in that PLC controller receives No. 1
There are signals for the aluminum guide of switch detection, and send instructions and the aluminum guide of front end is forbidden to enter brusher, and fixture clamps aluminum guide；
PLC controller receives No. 3 and switchs the signal for clamping aluminum guide, and guide post is pushed into clean position with water by No. 2 cylinders that send instructions；
The guide post that PLC controller receives No. 6 switches reaches the signal for cleaning position with water, and send instructions dust exhaust apparatus and motor start-up,
And the piston rod of No. 1 cylinder stretches out, No. 4 switches detect that the piston rod of No. 1 cylinder stretches out signal in place and transmits to PLC controller
Number, PLC controller send instructions No. 1 cylinder piston rod retract, No. 5 switch detect No. 1 cylinder piston rod retraction believes in place
Number, PLC controller is signaled, and the piston rod of PLC controller instruction, No. 1 cylinder stretches out；When No. 5 switches detect No. 1 cylinder
Piston rod retracts signal in place, and PLC controller is signaled, PLC controller instruction, dust exhaust apparatus and motor stall, clearly
Swiped through journey terminates；No. 1 cylinder piston rod that PLC controller receives No. 5 switches retracts signal in place, and No. 2 cylinders that send instructions will
Guide post retracts home position；PLC controller receives No. 7 switches and detects that guide post is pulled the signal in home position, concurrently
Fixture is instructed to open；PLC controller receives the signal that the fixture of No. 2 switches is opened, and the aluminum guide that sends instructions leaves brusher
Signal, delay a period of time send instructions again, and the aluminum guide of front end, which enters, cleans station with water.
6. a kind of control method of the automatic cleaning aluminum guide using control system described in one of claim 1 to 5, feature exist
In including the following steps:
When No. 1 switch detects that aluminum guide is sent to PLC controller there are signal, PLC controller forbid the aluminum guide of front end into
Enter brusher, and is clamped aluminum guide by fixture；No. 3 switches detect that fixture shutdown signal is sent to PLC controller, and will
There are signals to be sent to PLC controller, and PLC controller controls No. 2 cylinders and is pushed into guide post to clean position with water；No. 6 switch detections
It being reached to guide post and cleans the signal of position with water and be sent to PLC controller, PLC controller controls dust exhaust apparatus and motor start-up, and 4
Number switch and No. 5 switches detect that No. 1 cylinder piston rod is stretched, is reduced to a signal and is sent to PLC controller, PLC controller control 1
Number cylinder piston rod moves back and forth；When No. 5 switches detect the last retraction of the piston rod of No. 1 cylinder signal in place, PLC control
Device signals, and PLC controller controls dust exhaust apparatus and motor stall, and control No. 2 cylinders guide post is retracted it is original
Position；No. 7 switches detect that guide post is pulled the signal in home position to PLC controller, and PLC controller control fixture is beaten
It opens；No. 2 switches detect the signal of fixture opening to PLC controller, and PLC controller control aluminum guide leaves the letter of brusher
Number, the aluminum guide of delay a period of time permission front end, which can enter, cleans station with water.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811063891.XA CN110032133A (en) | 2018-09-12 | 2018-09-12 | A kind of control system and its control method of automatic cleaning aluminum guide |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811063891.XA CN110032133A (en) | 2018-09-12 | 2018-09-12 | A kind of control system and its control method of automatic cleaning aluminum guide |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110032133A true CN110032133A (en) | 2019-07-19 |
Family
ID=67234934
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811063891.XA Pending CN110032133A (en) | 2018-09-12 | 2018-09-12 | A kind of control system and its control method of automatic cleaning aluminum guide |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110032133A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112301378A (en) * | 2019-07-30 | 2021-02-02 | 沈阳铝镁设计研究院有限公司 | Control system and control method for ferrophosphorus ring pressure-disengaging machine |
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| CN205205243U (en) * | 2015-11-23 | 2016-05-04 | 云南云铝润鑫铝业有限公司 | Automatic descaling machine of aluminium electroloysis anode rod |
| CN108188869A (en) * | 2017-12-13 | 2018-06-22 | 贵阳振兴铝镁科技产业发展有限公司 | A kind of guide rod grinding apparatus and its control method |
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| CN202555556U (en) * | 2012-01-18 | 2012-11-28 | 河北工业大学 | Full-automatic solar cell panel cleaning device |
| CN203448353U (en) * | 2013-08-30 | 2014-02-26 | 西安海联石化科技有限公司 | Crucible sweeper |
| CN104624560A (en) * | 2015-01-13 | 2015-05-20 | 国家电网公司 | Photovoltaic array self-cleaning system |
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| CN112301378A (en) * | 2019-07-30 | 2021-02-02 | 沈阳铝镁设计研究院有限公司 | Control system and control method for ferrophosphorus ring pressure-disengaging machine |
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Application publication date: 20190719 |