CN110027103A - A kind of stirring grouting equipment of gypsum sheet material automatic production line - Google Patents
A kind of stirring grouting equipment of gypsum sheet material automatic production line Download PDFInfo
- Publication number
- CN110027103A CN110027103A CN201910428992.0A CN201910428992A CN110027103A CN 110027103 A CN110027103 A CN 110027103A CN 201910428992 A CN201910428992 A CN 201910428992A CN 110027103 A CN110027103 A CN 110027103A
- Authority
- CN
- China
- Prior art keywords
- agitating device
- stirring
- grouting
- major ingredient
- sheet material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/027—Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/38—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected both by the action of a fluid and by directly-acting driven mechanical means, e.g. stirring means ; Producing cellular concrete
- B28C5/381—Producing cellular concrete
- B28C5/386—Plants; Systems; Methods
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention discloses a kind of stirring grouting equipments of gypsum sheet material automatic production line, major ingredient storehouse lower end is equipped with rotary feeder, rotary feeder passes through pipeline, flange is connected with screw conveyor, the transfer pipeline of screw conveyor connection inclination installation, interim storage tank is equipped with below the upper end of transfer pipeline, interim storage tank upper end is equipped with sensor, interim storage tank lower end is connect with major ingredient flow controller, agitating device is installed below major ingredient flow controller, the end of agitating device, major ingredient flow controller front end is additionally provided with proportioner, the top of agitating device is equipped with former and later two foaming agent filling lines, the rear end bottom of agitating device is equipped with grouting flow electric floating ball valve, two-way control valve is rinsed in flow electric floating ball valve lower end connection grouting of being in the milk, grouting rinses two-way control valve and is respectively communicated with cleaning discharge outlet, be in the milk mouth and Viscosimeter.The present invention realizes gypsum sheet material fully-automatic production, mitigates labor intensity of workers, saves human cost.
Description
Technical field
The invention belongs to construction material production field, the stirring more particularly to a kind of gypsum sheet material automatic production line is filled
Starch equipment.
Background technique
Applicant company's gypsum sheet material technological process of production is as follows: material storage → material conveying → main and supplementary materials proportion → pipe
Road stir → be proportionally added into foaming stirring → grouting → Kun it is molded → heating ventilation accelerated solidification → cutting → convey → turn over
Turn → stacking.In this regard, saving human cost to realize fully-automatic production, mitigate labor intensity of workers, inventor devises one
The stirring grouting equipment of kind gypsum sheet material automatic production line.
Summary of the invention
The purpose of the present invention is to provide a kind of stirring grouting equipment of gypsum sheet material automatic production line, the equipment is ingenious
Ground devises major ingredient flow regulator, greatly improves flow control accuracy；And the design of stirring double-helix impeller, make to starch
Body is under the stirring of this impeller, other than doing centrifugal rotation movement, since inside and outside screw pitch is different, can also generate radial intersection fortune
Dynamic, stirring more evenly, and is integrally flowed, it can be achieved that synchronizing towards ribbon direction of rotation and is continuously stirred.
In order to achieve the above objectives, The technical solution adopted by the invention is as follows:
A kind of stirring grouting equipment of gypsum sheet material automatic production line, including transport portion and mixing part, wherein delivery section
Divide includes rotary feeder and screw conveyor；Mixing part includes major ingredient flow controller, batching controller and agitating device；
Specific connection relationship is as follows: major ingredient storehouse lower end is equipped with rotary feeder, and rotary feeder passes through pipeline, flange and screw conveyor
It is connected, screw conveyor is driven by motor；The transfer pipeline of screw conveyor connection inclination installation, the upper end lower section of transfer pipeline
Equipped with interim storage tank, interim storage tank upper end is equipped with sensor, and interim storage tank lower end is connect with major ingredient flow controller, main
Agitating device is installed below stream amount controller, agitating device includes double helix agitator arm, agitating device by stirring motor,
Belt pulley drives main axis；End, the major ingredient flow controller front end of agitating device are additionally provided with proportioner, proportioner packet
Include ingredient flushing pipeline, auxiliary material pipe, batching controller and liquid level sensor；The top of agitating device is equipped with former and later two foaming
Agent filling line, foaming agent filling line are equipped with switch electromagnetic valve；It is electronic that the rear end bottom of agitating device is equipped with grouting flow
Two-way control valve is rinsed in floating ball valve, the connection grouting of grouting flow electric floating ball valve lower end, and two-way control valve point is rinsed in grouting
Discharge outlet, grouting mouth and viscosimeter, multiple upper ends rinsed water solenoid valve and be located at agitating device Lian Tong not cleaned.
The major ingredient flow regulator includes impeller and shell, and top-open connects interim storage tank, and lower aperture connects
Agitating device is connect, clearance shaft coupling connection rotation control motor, powder is fixed to fall into regulating device internal impeller from top-open
In slot, external motor rotation speed maximum is no more than 240r/min.
The impeller of the major ingredient flow regulator is evenly distributed with 12 blades.
The double helix agitator arm is made of two external spiral ribbons and an inside spin ribbon, inside and outside ribbon screw pitch phase
Poor one times.
The agitating device is installed equipped with bracket.
It is tightly connected between each component by flange or buckle or sealing ring.
Described and stirring slurry contact the interim storage tank of component, agitating device pipeline, agitating device inner wall, stirring blade
Spray teflon coating.
Described every pipeline of foaming agent filling line sets three decanting points, and decanting point is around circumference at 120 degree of angles.
The invention has the characteristics that:
1, major ingredient flow regulator adjusts flow mainly by impeller, and top-open connects interim storage tank, lower aperture connection
Blender, clearance shaft coupling connection rotation control motor, powder fixation are fallen into controller internal impeller slot from top-open, outside
It is faster to connect motor rotation speed, major ingredient flow is bigger, and rotation speed maximum is no more than 240r/min, substantially increases control essence
Degree.
2, double helix agitator arm is made of two external spiral ribbons and an inside spin ribbon, inside and outside ribbon screw pitch difference
One times, slurry is under the stirring of this impeller, other than doing centrifugal rotation movement, since inside and outside screw pitch is different, can also generate radial direction
Crisscross motion, stirring more evenly, and are integrally flowed, it can be achieved that synchronizing towards ribbon direction of rotation and are continuously stirred.
3, method is sealed by connections such as flange, buckle, sealing rings between each component, makes to connect between all parts tight
It is close, water-tight not spillage.
4, major ingredient storage tank, transfer pipeline, stirring body inner wall, stirring blade etc. and the component of stirring slurry contact spray
Special Teflon long paint, smooth not mucilage are easy to clean.
5, the present invention realizes gypsum sheet material production stirring and grouting procedure full-automatic, and cleaning is full-automatic, mitigates worker's labor
Fatigue resistance saves human cost.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is major ingredient flow regulator schematic diagram of the present invention.
Fig. 3 is the internal rotating impeller schematic diagram of major ingredient flow regulator of the present invention.
The section view of Fig. 3 of Fig. 4.
Fig. 5 is the double helix agitator arm schematic diagram of blender of the present invention.
Fig. 6 is the partial enlarged view of Fig. 4.
In figure: 1, major ingredient storehouse, 2, rotary feeder, 3, motor, 4, screw conveyor, 5, transfer pipeline, 6, sensor,
7, interim storage tank, 8, ingredient water and rinse water route, 9, auxiliary material pipeline, 10, batching controller, 11, liquid level sensor, 12, stir
Mix device, 13, stirring motor, 14, major ingredient flow regulator, 15, foaming agent filling line, 16, switch electromagnetic valve, 17, double
Auger impeller, 18, grouting flow electric floating ball valve, 19, cleaning discharge outlet, 20, grouting flushing two-way control valve, 21,
Be in the milk mouth, 22, viscosimeter.
Specific embodiment
With reference to the accompanying drawings and embodiments to a specific embodiment of the invention, structure, feature and its effect, it is described in detail
As after.
Referring to Fig. 1-5, a kind of stirring grouting equipment of gypsum sheet material automatic production line, including transport portion and mixing part
Point, wherein transport portion includes rotary feeder 2 and screw conveyor 4；Mixing part includes major ingredient flow controller 14, ingredient
Controller 10 and agitating device 12；Specific connection relationship is as follows: 1 lower end of major ingredient storehouse is equipped with rotary feeder 2, rotary feeder 2
It is connected by pipeline, flange with screw conveyor 4, screw conveyor 4 is driven by motor 3；The connection inclination installation of screw conveyor 4
Transfer pipeline 5, be equipped with interim storage tank 7 below the upper end of transfer pipeline 5, interim 7 upper end of storage tank is equipped with sensor 6, faces
When 7 lower end of storage tank connect with major ingredient flow controller 14, below major ingredient flow controller 14 install agitating device 12, stirring dress
Setting 12 includes double helix agitator arm 17, and agitating device 12 drives main axis by stirring motor 13, belt pulley；Stirring dress
Set 12 end, 14 front end of major ingredient flow controller is additionally provided with proportioner, proportioner includes ingredient flushing pipeline 8, auxiliary material
Pipe 9, batching controller 10 and liquid level sensor 11；The top of agitating device 12 is equipped with former and later two foaming agent filling lines
15, foaming agent filling line 15 is equipped with switch electromagnetic valve 16；The rear end bottom of agitating device 12 is equipped with grouting flow electric floating
Two-way control valve 20 is rinsed in dynamic ball valve 18, the connection grouting of grouting 18 lower end of flow electric floating ball valve, and two-way control is rinsed in grouting
Valve 20 is respectively communicated with cleaning discharge outlet 19, grouting mouth 21 and viscosimeter 22, multiple flushing water solenoid valves and is located at agitating device 12
Upper end.
The major ingredient flow regulator 14 includes impeller and shell, and top-open connects interim storage tank 7, lower aperture
Agitating device 12, clearance shaft coupling connection rotation control motor are connected, powder fixation is fallen into inside regulating device from top-open
In impeller slot, external motor rotation speed maximum is no more than 240r/min.
The impeller of the major ingredient flow regulator 14 is evenly distributed with 12 blades.
The double helix agitator arm 17 is made of two external spiral ribbons and an inside spin ribbon, inside and outside ribbon screw pitch
One times of difference.
The agitating device 12 is installed equipped with bracket.
It is tightly connected between each component by flange or buckle or sealing ring.
Described and stirring slurry contact the interim storage tank of component, agitating device pipeline, agitating device inner wall, stirring blade
Spray teflon coating.
15 every pipeline of foaming agent filling line sets three decanting points, and decanting point is around circumference at 120 degree of angles.
Workflow of the invention:
Execute startup self-detection program → system alarm free → execution pre-cleaning recipes → injection first time ingredient water → starting major ingredient
Sensor activation → stopping major ingredient screw conveyor → injection on screw conveyor → starting agitating device → interim major ingredient tank
Main ingredient → injection foaming agent → switches to grouting pipeline → grouting flow regulator and starts controlled grouting → major ingredient for the first time
Flow regulator starting → major ingredient screw conveyor starting → batching controller starting automatic blending → starting viscosimeter feedback
Control loop → batching controller receives feedback data → realization automatic blending and synchronous stirring grouting.
The invention has the characteristics that:
1, major ingredient flow regulator adjusts flow mainly by impeller, and top-open connects interim storage tank, lower aperture connection
Blender, clearance shaft coupling connection rotation control motor, powder fixation are fallen into controller internal impeller slot from top-open, outside
It is faster to connect motor rotation speed, major ingredient flow is bigger, and rotation speed maximum is no more than 240r/min, substantially increases control essence
Degree.
2, double helix agitator arm is made of two external spiral ribbons and an inside spin ribbon, inside and outside ribbon screw pitch difference
One times, slurry is under the stirring of this impeller, other than doing centrifugal rotation movement, since inside and outside screw pitch is different, can also generate radial direction
Crisscross motion, stirring more evenly, and are integrally flowed, it can be achieved that synchronizing towards ribbon direction of rotation and are continuously stirred.
3, method is sealed by connections such as flange, buckle, sealing rings between each component, makes to connect between all parts tight
It is close, water-tight not spillage.
4, major ingredient storage tank, transfer pipeline, stirring body inner wall, stirring blade etc. and the component of stirring slurry contact spray
Teflon coating, smooth not mucilage are easy to clean.
5, the present invention realizes gypsum sheet material production stirring and grouting procedure full-automatic, and cleaning is full-automatic, mitigates worker's labor
Fatigue resistance saves human cost.
Undeclared part involved in the present invention is same as the prior art or is realized using the prior art.
Claims (8)
1. a kind of stirring grouting equipment of gypsum sheet material automatic production line, including transport portion and mixing part, feature exist
In: transport portion includes rotary feeder (2) and screw conveyor (4)；Mixing part includes major ingredient flow controller (14), matches
Expect controller (10) and agitating device (12)；Specific connection relationship is as follows: major ingredient storehouse (1) lower end is equipped with rotary feeder (2), rotation
Turn batcher (2) to be connected by pipeline, flange with screw conveyor (4), screw conveyor (4) is driven by motor (3)；Spiral transferring
The transfer pipeline (5) of machine (4) connection inclination installation is sent, is equipped with interim storage tank (7) below the upper end of transfer pipeline (5), temporarily
Storage tank (7) upper end is equipped with sensor (6), and interim storage tank (7) lower end is connect with major ingredient flow controller (14), major ingredient flow
Agitating device (12) are installed below controller (14), agitating device (12) includes double helix agitator arm (17), agitating device (12)
Main axis is driven by stirring motor (13), belt pulley；End, major ingredient flow controller (14) front end of agitating device (12)
It is additionally provided with proportioner, proportioner includes that ingredient flushing pipeline (8), auxiliary material pipe (9), batching controller (10) and liquid level pass
Sensor (11)；The top of agitating device (12) is equipped with former and later two foaming agent filling lines (15), foaming agent filling line (15)
It is equipped with switch electromagnetic valve (16)；The rear end bottom of agitating device (12) is equipped with grouting flow electric floating ball valve (18), grouting
Two-way control valve (20) are rinsed in the connection grouting of flow electric floating ball valve (18) lower end, and grouting rinses two-way control valve (20) respectively
Connection cleaning discharge outlet (19), grouting mouth (21) and viscosimeter (22), multiple flushing water solenoid valves are located at agitating device (12)
Upper end.
2. a kind of stirring grouting equipment of gypsum sheet material automatic production line as described in claim 1, it is characterised in that: described
Major ingredient flow regulator (14) includes impeller and shell, and top-open connects interim storage tank (7), lower aperture connection stirring
Device (12), clearance shaft coupling connection rotation control motor, powder is fixed to fall into regulating device internal impeller slot from top-open
Interior, external motor rotation speed maximum is no more than 240r/min.
3. a kind of stirring grouting equipment of gypsum sheet material automatic production line as described in claim 1, it is characterised in that: described
The impeller of major ingredient flow regulator (14) is evenly distributed with 12 blades.
4. a kind of stirring grouting equipment of gypsum sheet material automatic production line as described in claim 1, it is characterised in that: described
Double helix agitator arm (17) is made of two external spiral ribbons and an inside spin ribbon, and inside and outside ribbon screw pitch differs one times.
5. a kind of stirring grouting equipment of gypsum sheet material automatic production line as described in claim 1, it is characterised in that: described
Agitating device (12) is installed equipped with bracket.
6. a kind of stirring grouting equipment of gypsum sheet material automatic production line as described in claim 1, it is characterised in that: described
It is tightly connected between each component by flange or buckle or sealing ring.
7. a kind of stirring grouting equipment of gypsum sheet material automatic production line as described in claim 1, it is characterised in that: described
Polytetrafluoro is sprayed with the interim storage tank of component, agitating device pipeline, agitating device inner wall, the stirring blade of stirring slurry contact
Ethylene coating.
8. a kind of stirring grouting equipment of gypsum sheet material automatic production line as described in claim 1, it is characterised in that: described
Foaming agent filling line (15) every pipeline sets three decanting points, and decanting point is around circumference at 120 degree of angles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910428992.0A CN110027103A (en) | 2019-05-22 | 2019-05-22 | A kind of stirring grouting equipment of gypsum sheet material automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910428992.0A CN110027103A (en) | 2019-05-22 | 2019-05-22 | A kind of stirring grouting equipment of gypsum sheet material automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110027103A true CN110027103A (en) | 2019-07-19 |
Family
ID=67243055
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910428992.0A Pending CN110027103A (en) | 2019-05-22 | 2019-05-22 | A kind of stirring grouting equipment of gypsum sheet material automatic production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110027103A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112606189A (en) * | 2020-12-15 | 2021-04-06 | 安徽晶宫绿建集团有限公司 | Processing device of prefab |
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|---|---|---|---|---|
| CA292945A (en) * | 1929-09-10 | Anton Waschatz Otto | Plaster sheet manufacture | |
| JPH08216131A (en) * | 1995-02-09 | 1996-08-27 | Mitsubishi Materials Corp | Manufacture of gypsum board |
| CN1583382A (en) * | 2003-08-19 | 2005-02-23 | 北京清华建筑工程咨询公司 | Multifunctional production line of light gypsum panel |
| CN101342764A (en) * | 2008-08-25 | 2009-01-14 | 罗国军 | Continuous pouring product line for multifunctional wall combined large plate and fibrous gypsum plate |
| CN101456209A (en) * | 2008-12-31 | 2009-06-17 | 谢向荣 | Conveyer-belt type block molding device for continuous producing gypsum block |
| CN102009430A (en) * | 2010-09-29 | 2011-04-13 | 宁俊岭 | Continuous production equipment of embossed gypsum ceiling |
| CN202264297U (en) * | 2011-10-31 | 2012-06-06 | 穆治宇 | Gypsum hollow wallboard production line |
| CN205185062U (en) * | 2015-12-03 | 2016-04-27 | 张永波 | Relief (sculpture) gypsum ceiling continuous production equipment |
| CN107160548A (en) * | 2017-07-05 | 2017-09-15 | 四川省高宇新型建材有限公司 | Thistle board Sheetmaking systems |
| CN108724435A (en) * | 2017-04-24 | 2018-11-02 | 北新集团建材股份有限公司 | A kind of control method of plasterboard formation system |
| CN109203213A (en) * | 2018-10-16 | 2019-01-15 | 四川科筑科技有限公司 | Building plasterboard automated production equipment |
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2019
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| CN1583382A (en) * | 2003-08-19 | 2005-02-23 | 北京清华建筑工程咨询公司 | Multifunctional production line of light gypsum panel |
| CN101342764A (en) * | 2008-08-25 | 2009-01-14 | 罗国军 | Continuous pouring product line for multifunctional wall combined large plate and fibrous gypsum plate |
| CN101456209A (en) * | 2008-12-31 | 2009-06-17 | 谢向荣 | Conveyer-belt type block molding device for continuous producing gypsum block |
| CN102009430A (en) * | 2010-09-29 | 2011-04-13 | 宁俊岭 | Continuous production equipment of embossed gypsum ceiling |
| CN202264297U (en) * | 2011-10-31 | 2012-06-06 | 穆治宇 | Gypsum hollow wallboard production line |
| CN205185062U (en) * | 2015-12-03 | 2016-04-27 | 张永波 | Relief (sculpture) gypsum ceiling continuous production equipment |
| CN108724435A (en) * | 2017-04-24 | 2018-11-02 | 北新集团建材股份有限公司 | A kind of control method of plasterboard formation system |
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| CN109203213A (en) * | 2018-10-16 | 2019-01-15 | 四川科筑科技有限公司 | Building plasterboard automated production equipment |
| CN210132630U (en) * | 2019-05-22 | 2020-03-10 | 六盘水恒帆建筑材料有限公司 | Gypsum board stirring grouting equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112606189A (en) * | 2020-12-15 | 2021-04-06 | 安徽晶宫绿建集团有限公司 | Processing device of prefab |
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