CN110026700A - Flange branch fastener frame and flange with this frame, straight tube group are to equipment - Google Patents
Flange branch fastener frame and flange with this frame, straight tube group are to equipment Download PDFInfo
- Publication number
- CN110026700A CN110026700A CN201910174354.0A CN201910174354A CN110026700A CN 110026700 A CN110026700 A CN 110026700A CN 201910174354 A CN201910174354 A CN 201910174354A CN 110026700 A CN110026700 A CN 110026700A
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- Prior art keywords
- flange
- axis
- straight tube
- branch fastener
- head frame
- Prior art date
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- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 22
- 230000001105 regulatory effect Effects 0.000 claims description 15
- 210000000078 claw Anatomy 0.000 claims description 8
- 241000538562 Banjos Species 0.000 claims description 2
- 238000003466 welding Methods 0.000 description 24
- 238000000034 method Methods 0.000 description 19
- 238000010586 diagram Methods 0.000 description 18
- 230000033001 locomotion Effects 0.000 description 10
- 238000001514 detection method Methods 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 6
- 239000003638 chemical reducing agent Substances 0.000 description 5
- 230000005611 electricity Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 241000233855 Orchidaceae Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a kind of flange branch fastener frame and the flange with this frame, straight tube group are to equipment, and related flange branch fastener frame includes a frame ontology and is set on front side of the head frame ontology for clamping flange and keeping the flange chuck of direction before and after the flange axial line；The flange branch fastener frame also has the position adjusting mechanism for adjusting the flange position, specific structure based on flange branch fastener frame involved in the present invention, in the group of flange and straight tube in application scenarios, it can be from the positional relationship between multiple angular adjustment flanges and straight tube, to effectively ensure the assembling precision between flange and straight tube.
Description
Technical field
The present invention relates to pipe fitting assembly field more particularly to a kind of flange branch fastener framves and flange with this frame, straight
Pipe group is to equipment.
Background technique
During pipe fitting modularization is prefabricated, need to carry out positioning group pair before being welded and fixed between flange and straight tube,
Accurately positioning group is to the quality that can effectively improve pipe fitting module finished product.So in the prior art, for flange and straight tube group pair
Pipe fitting group is not high to the usual mobility of equipment, is difficult to meet high-precision fixed hyte between flange and straight tube in the specific application process
Pair demand.
In view of this, it is necessary to provide the technical solutions that one kind can be able to solve problem above.
Summary of the invention
Present invention seek to address that technical problem of the existing technology, for achieving the above object, the present invention provides
A kind of multidimensional regulating flange branch fastener frame, specific design method are as follows.
A kind of flange branch fastener frame, including head frame ontology and be set on front side of the head frame ontology for clamping flange simultaneously
Keep the flange chuck of flange axial line front and back direction；The flange branch fastener frame, which also has, adjusts the flange position
Position adjusting mechanism, the position adjusting mechanism include that front and back adjusts the Y-axis adjusting unit of the head frame body position, adjusts institute
The revolution stated the X-Z axis regulating platform of flange axle center line position and the banjo clip is driven to coil rotary shaft rotation adjusts list
Member；The X-Z axis regulating platform connects the head frame ontology and the flange chuck, and including relatively described head frame ontology or so
The X-axis for adjusting the flange position of chuck adjusts the Z axis adjusting unit of flange position of chuck described in unit and up and down adjustment, institute
Rotary shaft is stated to be overlapped with flange axial line position.
Further, the flange branch fastener frame further includes the head frame pedestal being set to below the head frame ontology, the Y-axis
Adjusting unit includes connecting the head frame ontology to lead with the head frame pedestal with limit the head frame ontology back-and-forth motion first
To component, it is set on the head frame pedestal and the first rack gear of front and back direction, is set on the head frame ontology and described
First gear and drive of the one rack gear engagement to drive the relatively described head frame pedestal of the head frame ontology to be moved forward and backward in rotation
Move the first motor of the first gear rotation.
Further, the head frame ontology has the mounting plate positioned at front side, and it is described with being connected to that the Z axis adjusts unit
The Z axis movable plate that mounting plate and the relatively described mounting plate move up and down, the X-axis adjust unit and move with the Z axis is connected to
The X axis movable plate that movable plate and the relatively described Z axis movable plate move left and right, the flange chuck are rotatablely connected mobile to the X-axis
Plate.
Further, it further includes connecting the Z axis movable plate and the mounting plate to limit the Z that the Z axis, which adjusts unit,
The second guidance set that axis movable plate moves up and down is set on the Z axis movable plate and the second rack gear of direction, setting up and down
In being engaged with second rack gear on the mounting plate to drive the opposite mounting plate of the Z axis movable plate or more in rotation
Second motor of the mobile second gear and driving second gear rotation；It further includes connection institute that the X-axis, which adjusts unit,
X axis movable plate and the Z axis movable plate are stated to limit third guidance set that the X-axis moving plate moves left and right, be set to institute
State the third rack gear of in X-axis moving plate and left and right direction, be set on the Z axis movable plate engaged with the third rack gear with
The third gear and the driving third for driving the relatively described Z axis movable plate of the X-axis moving plate to move left and right when rotation
The third motor of gear rotation.
Further, the X-Z axis regulating platform, which also has, limits the Z axis limit list that the Z axis movable plate moves up and down stroke
Member and the restriction X-axis moving plate move left and right the X-axis position-limiting unit of stroke.
Further, it includes being set on the flange chuck and using the rotary shaft as axle center that the revolution, which adjusts unit,
4th gear is set in the X-axis moving plate and is engaged with the 4th rack gear to drive the flange chuck to turn in rotation
4th motor of dynamic the 5th gear and driving the 5th gear rotation.
Further, the flange chuck include around the rotary shaft rotation chuck seat, centered on the rotary shaft
The even several claws being distributed on the chuck seat and several relatively described rotary shaft distances of the claw of synchronous adjustment are to press from both sides
Hold or unclamp the jaw adjustment mechanism of the flange.
Further, the flange branch fastener frame, which also has, is set on front side of the head frame ontology to carry out with the flange
Group pair straight tube along the rotary shaft extending direction close to the flange when incude the straight tube rear end to obtain the straight tube after
The sensor of distance between end and the flange.
Further, the flange branch fastener frame, which also has, is fixed on front side of the head frame ontology and telescopic direction and the rotation
The consistent telescopic rod of shaft extending direction, the sensor are fixed on the front end of the telescopic rod.
The present invention also provides a kind of flange, straight tube groups to equipment, which supports equipment with above-described flange
Head frame and on front side of the flange branch fastener frame to support the straight tube bracket of the straight tube.
The beneficial effects of the present invention are: the structure based on flange branch fastener frame involved in the present invention, in flange and straight tube
Group in application scenarios, can from the positional relationship between multiple angular adjustment flanges and straight tube, thus effectively ensure flange with
Assembling precision between straight tube.
Detailed description of the invention
Fig. 1 show a kind of schematic diagram of flange branch fastener frame of the present invention Yu straight tube bracket engagement；
Fig. 2 show the enlarged diagram of the part a in Fig. 1；
Fig. 3 show the schematic diagram that the sensor in structure shown in Fig. 2 is in retracted mode；
Fig. 4 show another angle schematic diagram of structure shown in Fig. 1；
Fig. 5 show the enlarged diagram of the part b in Fig. 4；
Fig. 6 show the status diagram that flange chuck is assemblied on a frame ontology mounting plate；
Fig. 7 show Z axis in Fig. 6 and adjusts a kind of implementation structural schematic diagram of unit；
Fig. 8 show X-axis in Fig. 6 and adjusts a kind of implementation structural schematic diagram of unit；
Fig. 9 show a kind of cooperation schematic diagram of flange chuck and X-axis moving plate；
Figure 10 show a kind of perspective view of the explosion of structure shown in Fig. 9；
Figure 11 show flange of the present invention, straight tube group to a kind of structural schematic diagram of equipment；
Figure 12 show the enlarged diagram of the part c in Figure 11；
Figure 13 show the enlarged diagram of the part d in Figure 12；
Figure 14 show a kind of structural schematic diagram of straight tube bracket；
Figure 15 is shown in the present invention to top formula flange, straight tube group to a kind of structural schematic diagram of equipment；
Figure 16 show the enlarged diagram of the part e in Figure 15；
Figure 17 show another angle schematic diagram of structure shown in Figure 16；
Figure 18 show the enlarged diagram of the part g in Figure 17；
Figure 19 show the enlarged diagram of the part f in Figure 15.
Specific embodiment
Below with reference to each implementation structure shown in the drawings, the present invention will be described in detail, please refers to Fig. 1 to Figure 19 institute
Show, is some preferable implementation structures of the invention.
Refering to what is shown in Fig. 1, flange branch fastener frame 100 involved in the present invention is including head frame ontology 11 and is set to a frame sheet
The flange chuck 12 for being used to clamp flange 51 and keep direction before and after 51 axial line of flange on front side of body 11；Method according to the present invention
Blue branch fastener frame 100 is also with the position adjusting mechanism of 51 position of regulating flange.
Specifically, position adjusting mechanism includes Y-axis the adjusting unit, regulating flange 51 that front and back adjusts 11 position of head frame ontology
The X-Z axis regulating platform of axle center line position and the revolution for driving flange chuck 12 to rotate around a rotary shaft adjust unit.Wherein,
X-Z axis regulating platform connector frame ontology 11 and flange chuck 12, X-Z axis regulating platform include opposite 11 left and right adjusting method of head frame ontology
The X-axis of blue 12 position of chuck adjusts unit and the Z axis of 12 position of up and down adjustment flange chuck adjusts unit, and revolution adjusts unit
Rotary shaft be overlapped with 51 axial line position of flange.
Based on the implementation structure of flange branch fastener frame 100 provided by the present invention, behaviour can be moved up and down to flange 51
Make, move left and right operation, be moved forward and backward operation and rotation process to realize the multidimensional adjustment of flange position；Refering to what is shown in Fig. 1,
In the group for being applied particularly to flange 51 and straight tube 52 in scene, provided flange branch fastener frame 100 is to flange through the invention
Multidimensional adjustment enable between flange 30 and straight tube 10 to have before being welded and fixed more accurately group to relationship, Jin Erbao
Hinder the subsequent welding quality that link is welded and fixed.
The specific structure of involved flange branch fastener frame 100 for a better understanding of the present invention below carries out it more detailed
Thin description.
Flange branch fastener frame 100 in the present embodiment further includes the head frame pedestal 13 for being set to 11 lower section of a frame ontology.Knot
It closes shown in Fig. 1, Fig. 2, Fig. 4, Fig. 5, it includes connector frame ontology 11 and head frame pedestal 13 to limit head frame ontology that Y-axis, which adjusts unit,
11 be moved forward and backward the first guidance set, be set on a frame pedestal 13 and the first rack gear 142 of front and back direction, be set to a frame
It engages on ontology 11 with the first rack gear 142 with first of 11 opposite back-and-forth motions of frame pedestals 13 of driving head frame ontology in rotation
The first motor 144 that gear 143 and driving first gear 143 rotate.Unit setting is adjusted based on Y axis, works as first motor
144 operation when, it can be achieved that head frame ontology 11 back-and-forth motion, and then realize 12 upper flange 51 of flange chuck back-and-forth motion.
Specifically in this present embodiment, head frame ontology 11 has the bottom plate 110 positioned at bottom, and the first guidance set includes fixing
In on head frame pedestal 13 and the first guide rail 141 of front and back direction and being fixed on 110 bottom of bottom plate and along 141 length of the first guide rail
Direction is snug fit at the first sliding block (not showing in figure) on the first guide rail 141.In the specific implementation process, the first guide rail
141 may include two be set side by side, and the quantity of the first sliding block can be adjusted according to actual needs；First motor 144 is solid
Due on bottom plate 110, the output shaft of first gear 143 and first motor 144 links；In general, first motor 144 is servo electricity
Machine is additionally provided with speed reducer between first motor 144 and first gear 143, do not make specifically to be unfolded herein.
In conjunction with shown in Fig. 1, Fig. 6, head frame ontology 11 has the mounting plate 111 positioned at front side, Z axis involved in the present invention
Adjusting unit has the Z axis movable plate 151 for being connected to that mounting plate 111 and opposite mounting plate 111 move up and down, and X-axis adjusts unit
With the X-axis moving plate 161 for being connected to Z axis movable plate 151 and opposite Z axis movable plate 151 and moving left and right, 12 turns of flange chuck
It is dynamic to be connected to X axis movable plate 161.Unit is adjusted by Z axis and X-axis adjusts the cooperation of unit, and flange chuck 12 may be implemented
Up and down and left and right movement, and then realize 12 upper flange 51 of flange chuck up and down, move left and right.
Specifically in this present embodiment, in conjunction with shown in Fig. 6, Fig. 7, Z axis adjust unit further include connection Z axis movable plate 151 with
Mounting plate 111 is to limit the second guidance set that Z axis movable plate 151 moves up and down, be set on Z axis movable plate 151 and up and down
Second rack gear 154 of direction is set on mounting plate 111 and is engaged with the second rack gear 154 to drive Z axis movable plate in rotation
Second electricity of the 151 second gear (not shown)s and driving second gear rotation moved up and down relative to mounting plate 111
Machine 155.
The second guidance set in the present embodiment include be fixed on Z axis movable plate 151 and up and down direction the second guide rail
152 and it is fixed on second sliding block 153 of the mounting plate 111 towards 151 side of Z axis movable plate, the second sliding block 153 is along the second guide rail
152 length directions are snug fit on the second guide rail 152.In the specific implementation process, the second guide rail 152 may include arranged side by side
The quantity of two be arranged, the second sliding block 153 can be adjusted according to actual needs；Second motor 155 is fixed on mounting plate 111
On, the output shaft of second gear and the second motor 155 links；In general, the second motor 155 is servo motor, the second motor 155 with
It is additionally provided with speed reducer between second gear, does not make specifically to be unfolded herein.
In conjunction with shown in Fig. 7, Fig. 8, it further includes connection X-axis moving plate 161 and Z axis movable plate 151 to limit that X-axis, which adjusts unit,
Determine third guidance set that X-axis moving plate 161 moves left and right, be set on X axis movable plate 161 and the third tooth of left and right direction
Item 164 is set on Z axis movable plate 151 and is engaged with third rack gear 164 with the opposite Z axis of driving X-axis moving plate 161 in rotation
The third motor 165 of third gear (not shown in figure) and driving third gear rotation that movable plate 151 moves left and right.
Third guidance set in the present embodiment includes being fixed on Z axis movable plate 151 and the third guide rail of left and right direction
162 and X-axis moving plate 161 is fixed on towards the third sliding block 153 of 151 side of Z axis movable plate, third sliding block 153 is along third
162 length direction of guide rail is snug fit on third guide rail 162.In the specific implementation process, third guide rail 162 may include
The quantity of two be set side by side, third sliding block 153 can be adjusted according to actual needs；Third motor 165 is fixed on Z axis shifting
On movable plate 151, the output shaft of third gear and third motor 165 links；In general, third motor 165 is servo motor, third
It is additionally provided with speed reducer between motor 165 and third gear, does not make specifically to be unfolded herein.
It is understood that the first guidance set, the second guidance set, third guidance set are respectively used to limit in the present invention
The front and back of preparation method orchid chuck 12, up and down and move left and right.In the specific implementation process, the first guide rail of the first guidance set is constituted
141 can be interchanged with the setting position of the first sliding block, i.e., the first guide rail 141 is fixed on 110 bottom of bottom plate, and the first sliding block is fixed on
On head frame pedestal 13, the back-and-forth motion setting of a frame ontology 11 can also be so realized.Similarly, the of the second guidance set is constituted
The setting position of two guide rails 152 and the second sliding block 153 can be interchanged；Constitute the third guide rail 162 and third of third guidance set
The setting position of sliding block 163 also can be interchanged.
As a kind of preferred embodiment of the invention, X-Z axis regulating platform also has to limit to be moved down on Z axis movable plate 151
The Z axis position-limiting unit and restriction X-axis moving plate 161 of dynamic stroke move left and right the X-axis position-limiting unit of stroke.
Specifically in this present embodiment, in conjunction with shown in Fig. 6, Fig. 7, Z axis position-limiting unit includes mobile every being fixed on Z axis between the upper and lower
A pair of of first baffle 156 on plate 151 and between the upper and lower every the first trigger switch of a pair 157 being fixed on mounting plate 111, one
First trigger switch 157 is located between a pair of of first baffle 156.When Z axis movable plate 151 is moved upward to downside first baffle
When 156 abuttings to the first trigger switch 157 of downside, Z axis movable plate 151 stops continuing to move up；When Z axis movable plate 151
When being moved downward to the upside abutting of first baffle 156 to the first trigger switch 157 of upside, Z axis movable plate 151 stops continuing
It moves down.
In conjunction with shown in Fig. 7, Fig. 8, X-axis position-limiting unit includes between left and right every a pair of the be fixed in X-axis moving plate 161
Two baffles 166 and between left and right every the second trigger switch of a pair 167 being fixed on Z axis movable plate 151, the second triggering of a pair is opened
167 are closed to be located between a pair of of second baffle 166.It abuts when X-axis moving plate 161 is moved to the left right side second baffle 166 to the right side
When the second trigger switch 167 of side, X-axis moving plate 161 stops continuing to be moved to the left；When X-axis moving plate 161 move right to
When the abutting of left side second baffle 166 to the second trigger switch 167 of left side, X-axis moving plate 161 stops continuing to move right.
In other embodiments of the invention, the specific structure of Z axis position-limiting unit and X-axis position-limiting unit is also not limited to figure
6, structure shown in Fig. 7, Fig. 8.
In conjunction with shown in Fig. 9, Figure 10, it includes being set on flange chuck 12 simultaneously that revolution involved in the present invention, which adjusts unit,
Using rotary shaft as the 4th gear 171 in axle center, it is set in X-axis moving plate 161 and is engaged with the 4th rack gear 171 in rotation
4th motor 173 of the 5th gear 172 and driving the 5th gear 172 rotation that driving flange chuck 12 rotates.
More specifically, refering to what is shown in Fig. 10, the rotation of the 4th gear 171 is matched on rotational support seat 170, rotation branch
It supports seat 170 to cooperate by bolt 1700 and the screw hole 1610 of X-axis moving plate 161 to be fixed in X-axis moving plate 161, the 4th electricity
Machine 173 is servo motor, and speed reducer is additionally provided between the 4th motor 173 and the 5th gear 172, does not make specifically to be unfolded herein.
Further combined with shown in Fig. 9, Figure 10, flange chuck 12 includes around the chuck 120 of rotary shaft rotation, with rotary shaft
Centered on be uniformly distributed in several claws 121 on chuck seat 120 and be adjusted in synchronism several 121 relative rotation wheelbases of claw
From the jaw adjustment mechanism to clamp or unclamp flange 51.Specifically in this present embodiment, jaw adjustment mechanism is provided with power
Component, it includes that setting is rotated relative to the 4th gear 171 to adjust 121 relative rotation axi of claw in rotation which, which provides component,
6th gear 125 of distance, the 7th gear 124 engaged with the 6th gear 125 and driving the 7th gear 124 rotation the
Six motors 122.There is clutch 123, when clutch 123 is in bonding state between 6th motor 122 and the 7th gear 124
When, the 6th motor 122 can drive the 7th gear 124 to rotate；And when clutch 123 is in discrete state, the 6th motor 122
Output end is disconnected with the 7th gear 124, and the 6th gear 125 and the 4th gear 171 rotate synchronously.
Jaw adjustment mechanism in this specific embodiment, which also has, manually adjusts manually adjusting for 121 position of claw for user
Component, with reference to shown in Fig. 9, Figure 10, this manually adjusts component and includes the eighth gear 126 engaged with the 6th gear 125 and supply
The rotating bar 127 of eighth gear 126 is rotated, the rotating bar 127 rotation is set in X-axis moving plate 161.
With reference to shown in Fig. 1, Fig. 2, flange branch fastener frame 100 involved in the present invention, which also has, is set to a frame ontology
100 front side in the straight tube 52 being grouped with flange 51 along rotary shaft extending direction close to flange 51 when incude 51 rear end of straight tube
To obtain the sensor 191 of distance between 51 rear end of straight tube and flange 51.During flange 51 and straight tube 52 are grouped, work as method
When blue branch fastener frame 100 drives flange 51 to reach a certain specific range close to straight tube 52, after sensor 191 can incude straight tube 52
End, the positional relationship in the Y-axis direction etc. of thickness, flange chuck 12 and sensor 191 based on flange are available current
The distance between flange 51 and 52 rear end of straight tube, and then the movement that unit can be adjusted by control Y-axis accurately controls flange 51
Moving distance in the Y-axis direction, so that flange 51 and straight tube 52 have suitable positional relationship in group clock synchronization.
As a kind of preferred embodiment of the invention, with reference to shown in Fig. 2, Fig. 3, flange branch fastener frame 100 also has solid
Due to 11 front side of head frame ontology and telescopic direction and the consistent telescopic rod 192 of rotary shaft extending direction, sensor 191, which is fixed on, to be stretched
The front end of contracting bar 192.Based on the set-up mode, 51 rear end of straight tube is incuded in sensor 191 and obtains forward flange 51 and straight tube 52
Behind the distance between rear end, 192 regracting of telescopic rod, to avoid the further movement of a frame ontology 11 or other operations to sensing
Device 191 causes to damage.
In conjunction with shown in Fig. 1, Figure 11, the present invention also provides a kind of flange, straight tube groups to equipment, the group to equipment have with
On flange branch fastener frame 100 and straight tube bracket 200 positioned at the front side of flange branch fastener frame 100 to support straight tube 52.
More specifically, the straight tube bracket 200 in the present invention can limit 52 front and back direction of straight tube, and Y axis is adjusted before and after unit
Adjusting 11 position of head frame ontology can make a frame ontology 11 close to or far from straight tube bracket 200, and X-Z axis regulating platform is to 51 axle center of flange
The adjusting of line position can make group 52 axial line of clock synchronization flange be overlapped with 51 axial line of straight tube.
With reference to shown in Figure 11, there are two intervals to be arranged to carry straight tube 52 jointly simultaneously to equipment tool for group in this specific embodiment
Limit the straight tube bracket 200 of 52 front and back direction of straight tube.In conjunction with shown in Figure 14, each straight tube bracket 200 include bearer carrier 21 and
Left and right is relatively arranged on 21 top of bearer carrier to abut a pair of of support wheel of 52 outer wall different location of straight tube when carrying straight tube 52
22, as shown in Figure 14, a pair of of support wheel 22 includes the first support wheel 221 and the second support wheel 222, the first support wheel 221 and
Second support wheel 222 is rotating around the rotation axis rotation setting of a front and back direction to drive straight tube 52 around 52 axle center of straight tube in rotation
Line rolls.
In the specific implementation process, the support wheel 22 at least one straight tube bracket 200 is connected with drive it to rotate the
Five motors (do not show) in figure, the setting based on the 5th motor, it can be achieved that on straight tube bracket 200 straight tube 52 active rotation.
Flange according to the present invention, straight tube group further include axis to detect 52 axial line position of straight tube to equipment
Heart line detection unit, with reference to shown in Figure 12, Figure 13, axial line detection unit includes first that opposite head frame ontology 11 is fixedly installed
Bracket 31 and opposite first support 31 move up and down setting and are located at the 2D laser displacement sensing of 12 front side top of flange chuck
Device 32.
Specifically in this present embodiment, group has the carrier 30 being fixed on bottom plate 110 to equipment, and first support 31 is fixed on
Extend on carrier 30 and towards 12 front side top of flange chuck, the front end of first support 31 moves up and down to be provided with swashs for fixing 2D
First fixed link 320 of Optical displacement sensor 32.
In the specific application process, the axial line detection process of straight tube 52 are as follows: straight tube 52 is carried on straight tube bracket 200,
Head frame ontology 11 drives carrier 30 mobile towards 200 direction of straight tube bracket until sensor 191 senses 52 end of straight tube, and Y-axis is moved
Moving cell stopping movement, 52 end of straight tube is located in the detection range of 2D laser displacement sensor 32 at this time, straight tube bracket 200
On support wheel 22 drive straight tube 52 rotate one week, 2D laser displacement sensor 32 is obtained according to the profile measurement data of straight tube 52
To the axial line of straight tube 52.According to 52 axial line of straight tube detected of 2D laser displacement sensor 32, flange branch fastener frame 100
X-Z axis regulating platform is adjusted up 12 position of flange chuck up to the axial line and straight tube 52 of flange 51 in vertical direction and right and left
Axial line be overlapped.At specific group in the process, adjusted by the revolution that revolution adjusts unit, it is also possible that flange 51 with
52 groups of straight tube can turn to suitable angle around 51 axial line of flange to before.
Further combined with shown in Figure 12, Figure 13, group involved in the present invention also has equipment in flange 51, straight tube 52
The welding unit that group welds the rear gap between flange 51, straight tube 52, welding unit include that opposite head frame ontology 11 is solid
Surely the second support 41 that is arranged and with respect to second support 41 move up and down setting in flange 51,52 groups of straight tube to rear difference
In the first welding gun 42, the second welding gun 43 that gap is welded in 51 two sides of flange.
In the specific implementation process, second support 41 is also fixed on carrier 30 and prolongs towards 12 front side top of flange chuck
It stretches, the second fixed link 420, the third fixed link 430 moved up and down, the weldering of the first welding gun 42, second is provided in second support 41
Rifle 43 is assemblied in the second fixed link 420, third fixed link 430 by the first cross balladeur train 421, the second cross balladeur train 431 respectively
On；In this specific embodiment, the first welding gun 42, the second welding gun 43 are set to 32 front side of 2D laser displacement sensor and time interval
Setting.
In the specific application process, the various dimensions adjusting of 51 position of flange can be made by flange branch fastener frame 100
Have between flange 51 and straight tube 52 suitably to positional relationship, after flange 51 and straight tube 52 reach suitable positional relationship,
Group between the two can be completed by way of manually local spot welding to fixation；After the completion of group is to fixation therebetween
It also needs to weld the gap formed between the two comprehensively, at this point, flange chuck 12 discharges flange 51, Y-axis mobile unit
Driving bottom plate 110 is mobile towards the direction far from straight tube bracket 200 until the first welding gun 42, the second welding gun 43 are located at flange
51 two upper sides.Then, the second fixed link 420, the first cross balladeur train 421 cooperation under, the first welding gun 42 is movable to
First welding position of 51 side of flange to be welded in the side between gap flange 51, straight tube 52；In third fixed link
430, under the cooperation of the second cross balladeur train 431, the second welding gun 43 be movable to 51 other side of flange in the side to flange 51, straight
The second welding position that 52 gaps of pipe are welded.When between gap is welded flange 51, straight tube 52, straight tube bracket
Support wheel 22 on 200 drives straight tube 52 to rotate, the first welding gun 42, the second welding gun 43 respectively 52 two sides of flange to flange 51,
It is continuously welded in the gap of straight tube 52 between the two.In actual application, the first cross balladeur train 421, the second cross are sliding
Frame 431 all has elasticity and abuts flange sidewalls and/or straight tube outer wall so that the first welding gun 42, the second welding gun in the welding process
43 lean on membrane module in suitable welding position always, do not further spread out herein specifically.
As a kind of more preferably embodiment of the invention, the present invention also provides one kind to top formula flange, straight tube
Group is to equipment.With reference to shown in Figure 15, this includes that two time intervals are arranged and to carry to equipment to top formula flange, straight tube group
It the flange branch fastener frame 100 of flange 51 and is set between two flange branch fastener framves 100 to carry straight tube 52 and limit straight tube
The straight tube bracket 200 of 52 front and back directions.To top formula flange, straight tube group to equipment flange shown in Figure 11, straight in present embodiment
Pipe group, can based on the flange branch fastener frame 100 added to a flange branch fastener frame 100 is added on the basis of device structure
Group is carried out from different flanges 51 simultaneously to meet 52 both ends of straight tube, and then effectively improves the group of flange 51 and straight tube 52 to efficiency.
To adapt to the group pair between 52 both ends of different length straight tube and flange 51, to top formula flange, straight tube in the present embodiment
Also there is group the spacing for adjusting distance between both ends frame pedestal 13 to adjust unit to equipment.
In conjunction with shown in Figure 16, Figure 17, Figure 18 and Fig. 4, it includes being set to 13 bottom of a head frame pedestal which, which adjusts unit,
Portion with limit the guide rail 32 that corresponding head frame pedestal 13 is moved forward and backward, the fixed setting of opposite rail 32 and with 32 extending direction of guide rail
Consistent rack gear 34 is set on corresponding head frame pedestal 13 and engages to rack gear 34 to drive corresponding head frame pedestal 13 in rotation
The motor 36 that the gear 35 and driving gear 35 of back-and-forth motion rotate.
Specifically in this present embodiment, there is mounting seat 31, a pair of parallel and front and back to equipment to top formula flange, straight tube group
The track 32 of direction is fixed in the mounting seat 31, and the bottom of head frame pedestal 13 is snug fit at track 32 by sliding block 33
On, motor 36 is fixed on a frame pedestal 13, and the output shaft of gear 35 and motor 36 links；In general, motor 36 is servo motor,
It is additionally provided with speed reducer between motor 36 and gear 35, does not make specifically to be unfolded herein.
In other of the invention embodiments, constitute to top formula flange, straight tube group to two flange branch fastener framves of equipment
100, which adjust unit by spacing referred to above, is assemblied in mounting seat 31.
To top formula flange, straight tube group, to equipment tool, there are two respectively close to front and rear sides flange branch fastener frame shown in Figure 11
100 to carry straight tube 52 jointly and limit the straight tube bracket 200 of 52 front and back direction of straight tube, preferably, each straight tube bracket
200 are fixedly installed with respect to the head frame pedestal 13 of corresponding side flange branch fastener frame 100.In conjunction with shown in Figure 16, Figure 17, close to the side
The straight tube bracket 200 of flange branch fastener frame 100 is fixed on a frame pedestal 13, is based on this, and two for carrying straight tube 52 are straight
Spacing is adjustable between pipe carrier 200, to adapt to the support of different length straight tube 52.
It is understood that for, to formula flange, straight tube group is pushed up for equipment, rear and front end is all provided with shown in Figure 11
Be equipped with to 52 rear and front end of straight tube detect and obtain 52 axial line position of straight tube axial line detection unit and
Flange 51,52 groups of the straight tube welding units being subjected to after respectively at 52 rear and front end of straight tube.Axial line detection unit
It can refer to above description with the specific design structure of welding unit.
In conjunction with shown in Figure 15, Figure 19, also there is group involved in the present invention cooperation straight tube bracket 200 to hold jointly to equipment
The auxiliary bracket 24 of straight tube 52 is carried, which is set between two straight tube brackets 200 with when 52 length of straight tube is excessive pair
Straight tube 52 forms support.Specifically in this present embodiment, what auxiliary bracket 24 was overturn is set in mounting seat 31, auxiliary bracket 24
With the lying status to support the upright state of straight tube 52 and be contained in mounting seat 31.
With reference to shown in Figure 16, in the specific implementation process, the present invention involved in group also have to equipment for realizing
The control cabinet 600 that the material unit up and down 400 of blanking and realization group control equipment operation after 52 feeding of straight tube and welding
Etc. structures, do not further spread out herein specifically.
It should be appreciated that although this specification is described in terms of embodiments, but not each embodiment only includes one
A independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should will say
As a whole, the technical solution in each embodiment may also be suitably combined to form those skilled in the art can for bright book
With the other embodiments of understanding.
The series of detailed descriptions listed above only for feasible embodiment of the invention specifically
Protection scope bright, that they are not intended to limit the invention, it is all without departing from equivalent implementations made by technical spirit of the present invention
Or change should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of flange branch fastener frame, which is characterized in that be used for including head frame ontology and being set on front side of the head frame ontology
Clamping flange and the flange chuck for keeping direction before and after the flange axial line；The flange branch fastener frame also has described in adjusting
The position adjusting mechanism of flange position, the position adjusting mechanism include the Y-axis adjusting that front and back adjusts the head frame body position
Unit, the X-Z axis regulating platform for adjusting flange axle center line position and the banjo clip is driven to coil rotary shaft rotation
Revolution adjusts unit；The X-Z axis regulating platform connects the head frame ontology and the flange chuck, and including the relatively described head frame
The X-axis of flange position of chuck described in ontology left and right adjusting adjusts the Z axis tune of flange position of chuck described in unit and up and down adjustment
Unit is saved, the rotary shaft is overlapped with flange axial line position.
2. flange branch fastener frame according to claim 1, which is characterized in that the flange branch fastener frame further includes being set to
Head frame pedestal below the head frame ontology, it includes connecting the head frame ontology and the head frame pedestal that the Y-axis, which adjusts unit,
With limit the first guidance set that the head frame ontology is moved forward and backward, be set on the head frame pedestal and front and back direction first
Rack gear is set on the head frame ontology and engages with first rack gear to drive the head frame ontology opposite described in rotation
The first motor of the first gear and driving that head frame pedestal is moved forward and backward the first gear rotation.
3. flange branch fastener frame according to claim 1, which is characterized in that the head frame ontology has the peace positioned at front side
Loading board, the Z axis adjusting unit, which has, is connected to the Z axis movable plate that the mounting plate and the relatively described mounting plate move up and down,
The X-axis adjusting unit, which has, is connected to the X-axis moving plate that the Z axis movable plate and the relatively described Z axis movable plate move left and right,
The flange chuck is rotatablely connected to the X-axis moving plate.
4. flange branch fastener frame according to claim 3, which is characterized in that it further includes connection institute that the Z axis, which adjusts unit,
Z axis movable plate and the mounting plate are stated to limit the second guidance set that the Z axis movable plate moves up and down, be set to the Z
On axis movable plate and up and down direction the second rack gear, be set on the mounting plate engage with second rack gear with rotate when
The second gear and driving for driving the Z axis movable plate to move up and down relative to the mounting plate second gear rotation
Second motor；It further includes connecting the X-axis moving plate and the Z axis movable plate to move to limit the X-axis that the X-axis, which adjusts unit,
Third guidance set that movable plate moves left and right is set in the X-axis moving plate and the third rack gear of left and right direction, is set to institute
It states on Z axis movable plate and is engaged with the third rack gear to drive the opposite Z axis movable plate of the X-axis moving plate left in rotation
The third motor of the third gear and driving moved right the third gear rotation.
5. flange branch fastener frame according to claim 3 or 4, which is characterized in that the X-Z axis regulating platform also has restriction
The Z axis movable plate moves up and down the Z axis position-limiting unit of stroke and limits the X-axis that the X-axis moving plate moves left and right stroke
Position-limiting unit.
6. flange branch fastener frame according to claim 3 or 4, which is characterized in that it includes setting that the revolution, which adjusts unit,
In on the flange chuck and using the rotary shaft as the 4th gear in axle center, be set in the X-axis moving plate and described
The engagement of four rack gears is to drive the 5th gear of the flange chuck rotation in rotation and drive the 5th gear rotation
4th motor.
7. flange branch fastener frame according to claim 1,2 or 3, which is characterized in that the flange chuck includes around described
The chuck seat of rotary shaft rotation, several claws, the Yi Jitong being uniformly distributed in centered on the rotary shaft on the chuck seat
The relatively described rotary shaft distance of several claws of step section is to clamp or unclamp the jaw adjustment mechanism of the flange.
8. flange branch fastener frame according to claim 1,2 or 3, which is characterized in that the flange branch fastener frame also has
Be set on front side of the head frame ontology in the straight tube being grouped with the flange along the rotary shaft extending direction close to institute
The straight tube rear end is incuded when stating flange to obtain the sensor of distance between the straight tube rear end and the flange.
9. flange branch fastener frame according to claim 8, which is characterized in that the flange branch fastener frame, which also has, to be fixed on
On front side of the head frame ontology and telescopic direction and the consistent telescopic rod of rotary shaft extending direction, the sensor are fixed on institute
State the front end of telescopic rod.
10. a kind of flange, straight tube group are to equipment, which is characterized in that described group has claim 1-8 any one institute to equipment
The flange branch fastener frame stated and the straight tube bracket positioned at the flange branch fastener frame front side to support the straight tube.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910174354.0A CN110026700A (en) | 2019-03-08 | 2019-03-08 | Flange branch fastener frame and flange with this frame, straight tube group are to equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910174354.0A CN110026700A (en) | 2019-03-08 | 2019-03-08 | Flange branch fastener frame and flange with this frame, straight tube group are to equipment |
Publications (1)
| Publication Number | Publication Date |
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| CN110026700A true CN110026700A (en) | 2019-07-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910174354.0A Pending CN110026700A (en) | 2019-03-08 | 2019-03-08 | Flange branch fastener frame and flange with this frame, straight tube group are to equipment |
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| Country | Link |
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| CN (1) | CN110026700A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115070289A (en) * | 2022-08-05 | 2022-09-20 | 芜湖行健智能机器人有限公司 | Intelligent short straight pipe flange welding system and method |
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