CN110014208A - A kind of exchanger tubes and tubesheets inner hole overlap welding welding gun head and its assembling application method - Google Patents

A kind of exchanger tubes and tubesheets inner hole overlap welding welding gun head and its assembling application method Download PDF

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Publication number
CN110014208A
CN110014208A CN201810015777.3A CN201810015777A CN110014208A CN 110014208 A CN110014208 A CN 110014208A CN 201810015777 A CN201810015777 A CN 201810015777A CN 110014208 A CN110014208 A CN 110014208A
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CN
China
Prior art keywords
copper
tungsten electrode
pipette tips
welding
main body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810015777.3A
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Chinese (zh)
Inventor
王丛元
陶彦文
朵元才
李义民
潘静
王浩东
吕龙
梁小武
张凯翔
厚喜荣
张先亨
姚金杉
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Lanzhou LS Heavy Equipment Co Ltd
Original Assignee
Lanzhou LS Heavy Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lanzhou LS Heavy Equipment Co Ltd filed Critical Lanzhou LS Heavy Equipment Co Ltd
Priority to CN201810015777.3A priority Critical patent/CN110014208A/en
Publication of CN110014208A publication Critical patent/CN110014208A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • B23K9/167Arc welding or cutting making use of shielding gas and of a non-consumable electrode
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Resistance Welding (AREA)

Abstract

A kind of exchanger tubes and tubesheets inner hole overlap welding welding gun head and its assembling application method, belong to machine-building welding field, have filled up prior art blank.Its structure include: copper tungsten electrode folder (1), tungsten electrode (2), copper mesh (3), copper shunt cylinder (4), ceramic mouth (5), copper tungsten electrode hold out against washer (6), copper pipette tips main body (7);(8) etc. ceramics protection locating piece;Its assembling sequence are as follows: (2) tungsten electrode is inserted into copper tungsten electrode folder (1) in and adjust extension elongation → by tungsten electrode fold up copper shunt cylinder (4) in → (4) copper shunt cylinder is tightened to copper pipette tips main body (7) upper → clamping tungsten electrode (2) → (5) cotton up to mouth is screwed on copper dividing bushing 4 → (8) ceramics tongs block being inserted in copper pipette tips main body (7) → tightens hex screw and fixes.Application method: by pipette tips be installed to head (15) on, welding gun head is extend into pore, positioning welding position;Adjust the inner hole overlap welding that tube sheet and heat exchanger tube can be realized after welding parameter.The inner hole overlap welding of the exchanger tubes and tubesheets of pore suitable for diameter 19-70mm.

Description

A kind of exchanger tubes and tubesheets inner hole overlap welding welding gun head and its assembling application method
Technical field
The invention belongs to machine-building welding fields, are related to the inner hole overlap joint welding of tube sheet and heat exchanger tube.
Background technique
The welding structure of exchanger tubes and tubesheets inner hole lap joint form has antivibration dynamic fatigue strength height, bearing capacity strong, anti- The advantages that corrosive power is good, quality of weld joint is high, compares inner hole butt welding, and the tubesheet holes of this kind of form is easier to process while more Material is saved, therefore the heat exchanger of this kind of type of attachment is gradually applied.The exchanger tubes and tubesheets weldering of this kind of type of attachment Welding gun need to be protruded into welding inside pore when connecing, while also requiring welding gun head alignment welding position and having centainly with welding portion Angle just can guarantee weld seam complete penetraction and fusion in welding, and pore diameter generally only has 19-70mm, and pipette tips are protruded into pore and are being seen completely not Realize that complete penetraction and fusion in welding is difficult under to pore inner case, the requirement to welding gun head is very high, is there is no at present dedicated for tube sheet The lap-welded pipette tips of inner hole.
Summary of the invention
Welding gun head when object of the present invention is to design, manufacture tube sheet and heat exchange pipe orifice overlap joint welding.
Technical solution is:
Exchanger tubes and tubesheets inner hole overlap welding welding gun head, structure include: that copper tungsten electrode presss from both sides 1, tungsten electrode 2, copper mesh 3, copper Shunt cylinder 4, ceramic mouth 5, copper tungsten electrode hold out against washer 6, copper pipette tips main body 7;Ceramics protection locating piece 8, hex screw 9;Institute The copper pipette tips main body 7 stated is the carrier of the other components of entire welding gun head, opens stomata A10 among it;The copper 1 top and bottom of tungsten electrode folder are respectively provided with "-" type seam, both ends be it is arc-shaped, withstand on copper tungsten electrode respectively and hold out against washer 6 With the groove position of copper shunt cylinder 4, tungsten electrode 2 is injected in tungsten electrode folder 1;Copper tungsten electrode folder 1 and connection copper pipette tips main body 7 pass through Copper shunt cylinder 4 is fixed together;Copper pipette tips main body 7 has the tubular slot of installation copper shunt cylinder 4, and inclined-plane is 45 °;Copper Silk screen 3 is fixed on copper shunt cylinder 4 and puts on;There are the keyway of a 2mm, keyway upper end in the intermediate position of 4 screw thread of copper shunt cylinder Portion is evenly distributed with the venthole B11 five of φ 1.0mm, lower part is evenly distributed with venthole C12 tetra- of φ 1.5mm;Ceramic mouth 5 is screwed in copper point In flow cartridge 4;There is the graduated scale of 38mm in the most long face of ceramics tongs block 8, ceramics tongs block 8 is fixed on hex screw 9 In copper pipette tips main body 7.
The assembling sequence of welding gun head are as follows: by copper tungsten electrode hold out against washer 6 be put into the fixed position of copper pipette tips main body 7 → Tungsten electrode 2 is inserted into copper tungsten electrode folder 1 and adjusts extension elongation → by the tungsten electrode installed and tungsten electrode and is folded up into copper shunt cylinder 4 In → copper shunt cylinder 4 is tightened in copper pipette tips main body 7, leading in pipette tips main body 7 can be directed at by making its keyway position just Stomata A10 → clamping tungsten electrode 2 guarantees that it is placed to the fixation of copper dividing bushing 4 horizontal by 45° angle → by copper mesh 3 Tighten two in position → cotton up to mouth 5 is screwed on copper dividing bushing 4 → ceramics tongs block 8 is inserted in copper pipette tips main body 7 → Ceramics tongs block 8 is fixed in copper pipette tips main body 7 by fastening hex screw.
The application method of exchanger tubes and tubesheets inner hole overlap welding welding gun head: adjusting the length of tungsten electrode stretching, then will Assembled pipette tips are installed on head 15, and welding gun head is extend into pore;Pipette tips are with workpiece at a distance from short transverse It is positioned by the diameter of ceramics tongs block 8;Pipette tips and workpiece distance in the horizontal direction pass through the graduated scale on ceramics tongs block 8 It realizes, welding position can be found accurately by positioning;Adjust the inner hole that tube sheet 14 Yu heat exchanger tube 13 can be realized after welding parameter Overlap welding.
The present invention has the following advantages that
1, structure of the invention it is compact, it can be achieved that exchanger tubes and tubesheets inner hole overlap welding.
2, gas shield of the present invention is uniform, and angle of the tungsten electrode at a distance from workpiece between controllable, tungsten electrode and workpiece may be implemented, Inner hole overlap welding complete penetraction and fusion in welding may be implemented, welding quality can be guaranteed.
3, the present invention is easy to assemble, and maintenance is simple, and replacement tungsten electrode is convenient.
4, it positions simple and easy when present invention welding, working efficiency can be improved.
5, the present invention is simple to manufacture, and manufacturing cost is low.
Detailed description of the invention
Fig. 1 is general assembly schematic diagram;
Fig. 2 is working principle diagram;
Fig. 3 is 7 schematic diagram of copper pipette tips main body;
Fig. 4 is 4 schematic diagram of copper shunt cylinder;
Fig. 5 is 8 schematic diagram of ceramics tongs block;
Fig. 6 is that 3 copper tungsten electrode of copper mesh presss from both sides 1 schematic diagram;
Fig. 7 is 5 schematic diagram of cotton up to mouth;
Fig. 8 is that copper tungsten electrode holds out against 6 schematic diagram of washer;
Fig. 9 is 3 schematic diagram of copper mesh;
Figure 10 is hex screw schematic diagram;
Figure 11 is tungsten electrode schematic diagram
Wherein: 1-copper tungsten electrode folder, 2-tungsten electrodes, 3-copper mesh, 4-copper shunt cylinders, 5-ceramic mouths, 6-copper tungsten electrodes Hold out against washer, 7-copper pipette tips main bodys, 8-ceramics tongs blocks, 9-hex screws, 10-venthole A, 11-venthole B, 12-venthole C, 13-heat exchanger tubes, 14-tube sheets, 15-heads.
Specific embodiment
Specific embodiments of the present invention will be described in further detail with reference to the accompanying drawing.
As shown in Figure 1, exchanger tubes and tubesheets inner hole overlap welding welding gun head, structure includes: that copper tungsten electrode presss from both sides 1, tungsten electrode 2, copper mesh 3, copper shunt cylinder 4, ceramic mouth 5, copper tungsten electrode hold out against washer 6, copper pipette tips main body 7;Ceramics protection locating piece 8, hex screw 9.Above-mentioned copper pipette tips main body 7 is the carrier of the other components of entire welding gun head, by other components by suitable Sequence is assembled into copper pipette tips main body 7, and the function of welding gun head, copper pipette tips master are realized by the mutual cooperation of these components The cylinder slot inclined-plane that body 7 is connect with copper shunt cylinder 4 is 45 °.Wherein tungsten electrode 2 rises in the welding process occurs arc-melting and penetrates The effect of workpiece;1 top and bottom of copper tungsten electrode folder are respectively provided with "-" type seam, both ends be it is arc-shaped, withstand on copper respectively Tungsten electrode processed holds out against the groove position of washer 6 and copper shunt cylinder 4, by tightening copper shunt cylinder 4, that is, it is long to can reach adjustment tungsten electrode The effect of short and fixed tungsten electrode;There is the keyway of a 2mm at the intermediate position of 4 screw thread of copper shunt cylinder, and keyway upper end is evenly distributed with φ The venthole B11 five of 1.0mm, lower part are evenly distributed with venthole C12 tetra- of φ 1.5mm;After tightening copper shunt cylinder 4, keyway portion Position can just be directed at the venthole A10 in pipette tips main body 7, and protective gas enters copper shunt cylinder 4 by venthole A10, then leads to The venthole for crossing copper shunt cylinder 4 once shunts the protection gas being passed through, while copper shunt cylinder 4 also acts as positioning copper The effect of tungsten electrode folder 1 and connection copper pipette tips main body 7 and copper tungsten electrode folder 1;Copper mesh 3 carries out second diffluence to protective gas, Protective gas is evenly distributed on around tungsten electrode 2, to weld seam gold in the stabilization and welding process to guarantee welding process The good protection of category;Ceramic mouth 5, which is screwed on copper shunt cylinder 4, plays heat-insulated and insulating effect, and copper in welding process is avoided to shunt Cylinder 4 overheats, while preventing copper shunt cylinder 4 from contacting with workpiece and generating electrical arc erosion copper shunt cylinder 4;Ceramics tongs block 8 rises Protect copper pipette tips main body 7 and positioning action;On the one hand prevent copper pipette tips main body 7 from contacting generation with workpiece in the welding process On the other hand it is fixed can to guarantee that pipette tips play at a distance from height and horizontal direction with workpiece for electrical arc erosion copper pipette tips main body 7 Position effect, due to being blind weldering, pipette tips and in the horizontal direction position of workpiece also need locating piece to complete;Pipette tips and workpiece are in height The distance in direction is positioned by the diameter of ceramics tongs block 8;Pipette tips and workpiece distance in the horizontal direction are to pass through ceramics What the graduated scale on locating piece 8 was realized, there is the graduated scale of 38mm in ceramics tongs block most long face, welding can be found accurately by positioning Position;Tungsten electrode is directed at weld seam, while can also prevent from influencing weldering because tungsten electrode and workpiece distance height are uneven in welding process The continuity and welding quality of termination process;Hex screw 9 plays fixed ceramics tongs block 8.
As shown in Figure 1, the assembling sequence of exchanger tubes and tubesheets inner hole overlap welding welding gun head are as follows: by copper tungsten electrode fixed supporter Circle 6 be put into the fixed position of copper pipette tips main body 7 → tungsten electrode 2 be inserted into copper tungsten electrode folder 1 and adjust extension elongation → general The tungsten electrode and tungsten electrode installed folds up in copper shunt cylinder 4 → copper shunt cylinder 4 is tightened in copper pipette tips main body 7, makes it Keyway position can just be directed at venthole A10 → clamping tungsten electrode 2 in pipette tips main body 7, guarantee it horizontal by 45° angle → general Copper mesh 3, which is placed to the fixation position of copper dividing bushing 4 → cotton up to mouth 5 is screwed on copper dividing bushing 4 →, determines ceramics Position block 8 is inserted in copper pipette tips main body 7 → tighten two fastening hex screws and ceramics tongs block 8 is fixed on copper pipette tips main body 7 On.
As shown in Fig. 2, the application method of exchanger tubes and tubesheets inner hole overlap welding welding gun head: assembling welding gun head, adjust Pipette tips, are then installed on head 15, welding gun head are extend into pore by the length that whole good tungsten electrode stretches out;Pipette tips and workpiece It is positioned in the distance of short transverse by the diameter of ceramics tongs block 8;Pipette tips and workpiece distance in the horizontal direction pass through ceramics Graduated scale on locating piece 8 is realized, can find welding position accurately by positioning;Tube sheet 14 can be realized after adjusting welding parameter With the inner hole overlap welding of heat exchanger tube 13.
For diameter 19-70mm pore, the inner hole overlap welding of exchanger tubes and tubesheets is can be achieved in the present invention, and welding quality is protected Card, work efficiency is high.

Claims (3)

1. exchanger tubes and tubesheets inner hole overlap welding welding gun head, it is characterized in that: its structure include copper tungsten electrode folder (1), tungsten electrode (2), Copper mesh (3), copper shunt cylinder (4), ceramic mouth (5), copper tungsten electrode hold out against washer (6), copper pipette tips main body (7);Ceramics protection positioning Block (8), hex screw (9);(7) the copper pipette tips main body is the carrier of the other components of entire welding gun head, open-minded among it Stomata A is (10);(1) top and bottom are respectively provided with a "-" type seam to the described copper tungsten electrode folder, both ends be it is arc-shaped, push up respectively Groove position of the washer (6) with copper shunt cylinder (4) is held out against in copper tungsten electrode, (2) tungsten electrode injects tungsten electrode and presss from both sides in (1);Copper tungsten electrode folder (1) (7) pass through copper shunt cylinder with connection copper pipette tips main body to be (4) fixed together;(7) copper pipette tips main body has installation copper The tubular slot of shunt cylinder (4), inclined-plane are 45 °;(3) copper mesh is fixed on copper shunt cylinder and (4) puts on;Copper shunt cylinder (4) screw thread There is the keyway of a 2mm at intermediate position, and keyway upper end is evenly distributed with the venthole B (11) five of φ 1.0mm, lower part is evenly distributed with φ 1.5mm Venthole C (12) four;Ceramic mouth be (5) screwed in copper shunt cylinder (4) on;(8) the ceramics tongs block has 38mm's in most long face Graduated scale, ceramics tongs block be (8) (9) fixed on hex screw copper pipette tips main body (7) on.
2. the assembling sequence of exchanger tubes and tubesheets inner hole overlap welding welding gun head described in claim 1, it is characterized in that: by copper Tungsten electrode hold out against washer be (6) put into copper pipette tips main body (7) fix position in → (2) tungsten electrode is inserted into copper tungsten electrode folder (1) in and adjust Good extension elongation → by tungsten electrode folder be (1) put into copper shunt cylinder (4) in → (4) (7) copper shunt cylinder is tightened to copper pipette tips main body On, make its keyway position alignment pipette tips main body (7) on venthole A (10) → clamp tungsten electrode (2), guarantee it horizontal by 45° angle → (3) copper mesh is placed to copper dividing bushing fixation position (4) → by cotton up to mouth be (5) screwed into copper dividing bushing it is (4) upper → (8) ceramics tongs block is inserted in copper pipette tips main body (7) → tighten two fastening hex screws (8) ceramics tongs block be fixed on copper Pipette tips main body processed (7) on.
3. the application method of exchanger tubes and tubesheets inner hole overlap welding welding gun head described in claim 1, it is characterized in that: adjusting Tungsten electrode stretch out length, then by assembled pipette tips be installed to head (15) on, welding gun head is extend into pore;Pipette tips with Workpiece is positioned in the distance of short transverse by the diameter of ceramics tongs block (8);Pipette tips pass through with workpiece distance in the horizontal direction Ceramics tongs block (8) on graduated scale realize, by positioning can find welding position accurately;It can be realized after adjusting welding parameter The tube sheet (14) inner hole overlap welding with heat exchanger tube (13).
CN201810015777.3A 2018-01-08 2018-01-08 A kind of exchanger tubes and tubesheets inner hole overlap welding welding gun head and its assembling application method Pending CN110014208A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810015777.3A CN110014208A (en) 2018-01-08 2018-01-08 A kind of exchanger tubes and tubesheets inner hole overlap welding welding gun head and its assembling application method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810015777.3A CN110014208A (en) 2018-01-08 2018-01-08 A kind of exchanger tubes and tubesheets inner hole overlap welding welding gun head and its assembling application method

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CN110014208A true CN110014208A (en) 2019-07-16

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10263824A (en) * 1997-03-25 1998-10-06 Uerumetsuku Syst:Kk Electrode installing structure in tig welding machine
CN2353479Y (en) * 1998-10-06 1999-12-15 中国石化齐鲁石油化工公司 Automatic angle-welding welding-gun for inner hole of pipe and pipe plate,and gun head thereof
EP2008750A1 (en) * 2007-06-28 2008-12-31 EWM Hightec Welding GmbH TIG welding torch
CN202607057U (en) * 2012-05-14 2012-12-19 兰州长征机械有限公司 Deep-hole welder welding gun for pipes of air cooler
CN202667894U (en) * 2012-06-19 2013-01-16 中国石油化工股份有限公司 Structure of argon arc welding gun
CN206029054U (en) * 2016-06-27 2017-03-22 平安煤炭开采工程技术研究院有限责任公司 Welding set
CN206169521U (en) * 2016-10-20 2017-05-17 青岛兰石重型机械设备有限公司 Half automatic surfacing welding device of nozzle inner wall
CN207746527U (en) * 2018-01-08 2018-08-21 兰州兰石重型装备股份有限公司 A kind of exchanger tubes and tubesheets endoporus overlap welding welding gun head

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10263824A (en) * 1997-03-25 1998-10-06 Uerumetsuku Syst:Kk Electrode installing structure in tig welding machine
CN2353479Y (en) * 1998-10-06 1999-12-15 中国石化齐鲁石油化工公司 Automatic angle-welding welding-gun for inner hole of pipe and pipe plate,and gun head thereof
EP2008750A1 (en) * 2007-06-28 2008-12-31 EWM Hightec Welding GmbH TIG welding torch
CN202607057U (en) * 2012-05-14 2012-12-19 兰州长征机械有限公司 Deep-hole welder welding gun for pipes of air cooler
CN202667894U (en) * 2012-06-19 2013-01-16 中国石油化工股份有限公司 Structure of argon arc welding gun
CN206029054U (en) * 2016-06-27 2017-03-22 平安煤炭开采工程技术研究院有限责任公司 Welding set
CN206169521U (en) * 2016-10-20 2017-05-17 青岛兰石重型机械设备有限公司 Half automatic surfacing welding device of nozzle inner wall
CN207746527U (en) * 2018-01-08 2018-08-21 兰州兰石重型装备股份有限公司 A kind of exchanger tubes and tubesheets endoporus overlap welding welding gun head

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Application publication date: 20190716

RJ01 Rejection of invention patent application after publication