CN110013768B - Rotary disc type energy recovery device - Google Patents
Rotary disc type energy recovery device Download PDFInfo
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- CN110013768B CN110013768B CN201910319891.XA CN201910319891A CN110013768B CN 110013768 B CN110013768 B CN 110013768B CN 201910319891 A CN201910319891 A CN 201910319891A CN 110013768 B CN110013768 B CN 110013768B
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- 238000011084 recovery Methods 0.000 title claims abstract description 31
- 239000007788 liquid Substances 0.000 claims abstract description 293
- 238000005096 rolling process Methods 0.000 claims abstract description 16
- 239000012530 fluid Substances 0.000 claims abstract description 14
- 230000033001 locomotion Effects 0.000 claims abstract description 12
- 238000009826 distribution Methods 0.000 claims description 32
- 238000007789 sealing Methods 0.000 claims description 25
- 238000007667 floating Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 3
- 239000011148 porous material Substances 0.000 claims description 3
- 238000005265 energy consumption Methods 0.000 abstract description 7
- 238000004064 recycling Methods 0.000 abstract description 4
- 230000003321 amplification Effects 0.000 abstract description 3
- 238000003199 nucleic acid amplification method Methods 0.000 abstract description 3
- 230000004044 response Effects 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 230000002195 synergetic effect Effects 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 description 17
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 12
- 238000001223 reverse osmosis Methods 0.000 description 7
- 239000013535 sea water Substances 0.000 description 7
- 239000012267 brine Substances 0.000 description 5
- 238000010612 desalination reaction Methods 0.000 description 5
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 5
- 239000012528 membrane Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000001050 lubricating effect Effects 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000013505 freshwater Substances 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/025—Reverse osmosis; Hyperfiltration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/06—Energy recovery
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/08—Apparatus therefor
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
- C02F1/441—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/08—Seawater, e.g. for desalination
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/10—Energy recovery
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Water Supply & Treatment (AREA)
- Nanotechnology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Organic Chemistry (AREA)
- Multiple-Way Valves (AREA)
Abstract
The invention belongs to the technical field of energy recycling, and discloses a turntable type energy recycling device, which adopts a liquid switching turntable with simple flow passage and small hydraulic driving energy consumption; the pressure liquid and the pressurized liquid are subjected to pressure exchange in a plurality of sets of pressure exchange cylinders which are connected in parallel; the slide valve plunger rod is driven by the fluid pressure in the pressure exchange cylinder to switch back and forth; the linkage movement among a plurality of slide valve units is realized through a lever movement structure constructed between the slide valve plunger rod and the balance disc; the rolling ball head structure of the slide valve plunger rod and the balance disc adopt the design key points of contact rolling movement and the like. The invention realizes continuous and efficient transmission and exchange of pressure energy between the pressure liquid and the pressurized liquid in the pressure exchange cylinder through the synergistic effect of the liquid switching turntable and the slide valve unit for pressure self-response opening and closing, and has the advantages of high energy recovery efficiency, high operation load elasticity, good engineering amplification and the like.
Description
Technical Field
The invention belongs to the technical field of energy recycling, and particularly relates to an energy recycling device for energy exchange between a pressurizing liquid and a pressurized liquid.
Background
Reverse osmosis seawater desalination is an important technology for solving the shortage of fresh water resources, and has been popularized and applied in global coastal areas. In order to obtain higher desalted water recovery rate in the technical process, the high-pressure seawater pressure at the inlet of the reverse osmosis membrane unit is usually required to be as high as 5.5-6.0MPa, so that the energy consumption for system operation is huge. Meanwhile, the pressure of the high-pressure brine discharged from the reverse osmosis membrane unit device is higher than 5.0MPa, and if the brine is discharged directly through a pressure reducing valve, the system energy is wasted greatly. After the energy recovery device is used, the pressure energy stored in the high-pressure brine discharged by the reverse osmosis membrane group device is reused and transferred to the low-pressure fresh seawater, and the operation energy consumption of the reverse osmosis seawater desalination system can be reduced by more than 50 percent according to the desalination water recovery rate estimation of 40 percent.
The hydraulic turbine device is an energy recovery device product which is firstly applied to a reverse osmosis sea water desalination system, the engineering amplification performance of the device product is good, the single-machine treatment amount is up to hundreds of tons per hour, and the greatest disadvantage is that the energy conversion process needs to be subjected to two steps of pressure energy-shaft work-pressure energy, and the comprehensive energy recovery efficiency of the device is relatively low and is only 50-80%. The positive displacement energy recovery device, especially the rotor energy recovery device product, has been rapidly applied in sea water desalination engineering for more than ten years, which uses pascal isopiestic principle to directly transfer the pressure energy in the high pressure brine discharged by reverse osmosis membrane device to low pressure fresh sea water, the energy recovery efficiency of the device is up to more than 94%, and the device becomes the key product for domestic research and popularization and application.
However, in the disclosed rotor type energy recovery device, hydraulic force is required to drive the rotor member to rotate, and fluid subjected to pressure exchange in the rotor duct is also driven to rotate, which results in high hydraulic drive energy consumption. The device can be regulated only in a narrow operating load to ensure higher efficiency of the device due to the limitation of the rotation speed of the rotor and the mixing degree of the brine in the pore canal. Engineering magnification will increase rotor rotational instability and complexity of hydraulic drive, and current rotor energy recovery devices have low single machine throughput.
Disclosure of Invention
The invention provides a rotary disc type energy recovery device, which mainly solves the problems of high hydraulic driving energy consumption, small device operation load change range, difficult engineering amplification and the like of the conventional rotary disc type energy recovery device.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the rotary disc type energy recovery device comprises a cylinder (1), wherein the cylinder (1) is provided with a pressure liquid outlet (13), a pressure liquid inlet (4), a pressure liquid inlet (19) and a pressure liquid outlet (8); the inner cavity of the cylinder body (1) forms a seal except the pressure liquid outlet (13), the pressure liquid inlet (4), the pressure liquid inlet (19) and the pressure liquid outlet (8);
an upper end disc (15) and a lower end disc (18) are fixedly arranged in the inner cavity of the cylinder body (1), a liquid switching rotary disc (16) and a cylindrical sleeve (17) are arranged between the upper end disc (15) and the lower end disc (18), and the cylindrical sleeve (17) is arranged outside the liquid switching rotary disc (16) in the circumferential direction and is fixed with the upper end disc (15) and the lower end disc (18);
the upper end disc (15) is provided with a pressure liquid outlet hole (15-1), and the pressure liquid outlet hole (15-1) is communicated with the pressure liquid outlet (13) through a pressure liquid outlet cavity arranged in the inner cavity of the cylinder body (1); the central position of the outer circumference of the cylindrical sleeve (17) is provided with a pressure liquid inlet hole (17-1) communicated with the pressure liquid inlet (4), and the pore canal edge of the pressure liquid inlet hole (17-1) is arranged along the tangential direction of the inner cylindrical surface of the cylindrical sleeve (17); the lower end disc (18) is radially and uniformly provided with n identical overflow channels (18-1);
the liquid switching turntable (16) is in sliding fit with the upper end disc (15), the cylindrical sleeve (17) and the lower end disc (18), so that the liquid switching turntable (16) realizes shaftless full-floating self-balancing rotation in a cylindrical space formed by the upper end disc (15), the cylindrical sleeve (17) and the lower end disc (18); the liquid switching turntable (16) is provided with a central hole (16-1) communicated with the pressurizing liquid outlet hole (15-1); a pressurizing liquid inflow annular groove (16-2) is formed in the center of the outer circumference of the liquid switching turntable (16), and the pressurizing liquid inflow annular groove (16-2) is matched with the inner cylindrical surface of the cylindrical sleeve (17) to form a pressurizing liquid inflow annular cavity communicated with the pressurizing liquid inflow hole (17-1); the lower end face of the liquid switching turntable (16) is symmetrically provided with a semicircular pressure liquid inflow distribution groove (16-3) and a pressure liquid outflow collection groove (16-4), and a micro-gap sealing area is arranged between the pressure liquid inflow distribution groove (16-3) and the pressure liquid outflow collection groove (16-4); the liquid switching turntable (16) is provided with a hydraulic driving flow passage (16-5) between the pressure liquid inflow distribution groove (16-3) and the pressure liquid inflow annular groove (16-2), the hydraulic driving flow passage (16-5) is used for communicating the pressure liquid inflow distribution groove (16-3) with the pressure liquid inflow annular groove (16-2), and meanwhile, the hydraulic driving flow passage (16-5) is not communicated with the central hole (16-1); the liquid momentum flowing from the pressurizing liquid inlet hole (17-1) to the hydraulic driving flow channel (16-5) drives the liquid switching turntable (16) to rotate; the liquid switching turntable (16) is provided with a pressure liquid outflow channel (16-6) between the pressure liquid outflow collecting tank (16-4) and the central hole (16-1), the pressure liquid outflow channel (16-6) communicates the pressure liquid outflow collecting tank (16-4) with the central hole (16-1), and the pressure liquid outflow channel (16-6) is not communicated with the pressure liquid inflow annular groove (16-2);
the pressurizing liquid inflow distribution groove (16-3) and the pressurizing liquid outflow collection groove (16-4) on the lower end face of the liquid switching turntable (16) respectively cover (n-2)/2 continuous overflow flow channels (18-1) of the lower end disc (18), and the remaining 2 overflow flow channels (18-1) of the lower end disc (18) are respectively covered by micro gap sealing areas between the pressurizing liquid inflow distribution groove (16-3) and the pressurizing liquid outflow collection groove (16-4) of the liquid switching turntable (16);
the lower end of each overflow channel (18-1) of the lower end disc (18) is connected with a pressure exchange cylinder (20) in a sealing way; the lower end of the pressure exchange cylinder (20) is provided with a slide valve guide pipe (21) in a sealing way; an upper circulation window (21-1) and a lower circulation window (21-2) are arranged at the same position of each slide valve guide pipe (21); a slide valve plunger rod (22) which is in sliding fit with each slide valve guide pipe (21) is arranged in each slide valve guide pipe; the slide valve plunger rod (22) is of a hollow structure with an open top end and a closed bottom end, the slide valve plunger rod (22) is provided with a circulation window (22-1), and the circulation window (22-1) is alternately communicated with the upper circulation window (21-1) and the lower circulation window (21-2) of the slide valve guide pipe (21) through up-down reciprocating motion of the slide valve plunger rod (22); the upper part and the lower part of the flow window (22-1) of the slide valve plunger rod (22) are respectively provided with a wear-resistant sealing compound layer which forms sliding seal with the slide valve guide pipe (21);
the upper circulation window (21-1) is communicated with a pressurized liquid inflow cavity arranged in the inner cavity of the cylinder (1), and the pressurized liquid inflow cavity is communicated with the pressurized liquid inlet (19); the lower circulation window (21-2) is communicated with a pressurized liquid outflow cavity arranged in the inner cavity of the cylinder (1), and the pressurized liquid outflow cavity is communicated with the pressurized liquid outlet (8);
the lower end of the slide valve plunger rod (22) is provided with a rolling ball head structure, the rolling ball head structure is contacted with a balance disc (23) with a ball seat cavity arranged in the center, and projections of the rolling ball head structure of n slide valve plunger rods (22) on the balance disc (23) are uniformly distributed on the balance disc (23) in concentric circles; the ball seat cavity of the balance disc (23) is connected with the ball seat (24) supported below the balance disc (23) in a sliding fit manner.
Further, the pressure liquid outlet (13) is arranged at the center of the top of the cylinder (1), the pressure liquid inlet (4) is arranged at the upper part of the side wall of the cylinder (1), the pressure liquid inlet (19) is arranged at the middle part of the side wall of the cylinder (1), and the pressure liquid outlet (8) is arranged at the lower part of the side wall of the cylinder (1).
Further, the upper end and the lower end of the inner cavity of the cylinder body (1) are respectively and fixedly provided with a cylinder body upper end cover (14) and a cylinder body lower end cover (11), and the cylinder body upper end cover (14) and the cylinder body lower end cover (11) are sealed with the cylinder body (1); the cylinder upper end cover (14) is provided with a central hole which is communicated with the pressurizing liquid outlet (13) in a sealing way.
Further, the cylinder upper end cover (14) is arranged above the upper end disc (15), a cylindrical cavity is formed by splicing the cylinder upper end cover (14) and the upper end disc (15), a central connecting pipe (3) is arranged in the cylindrical cavity, and the central connecting pipe (3) forms a seal with the cylinder upper end cover (14) and the upper end disc (15) respectively; the upper end cover (14) of the cylinder body, the central connecting pipe (3) and the upper end disc (15) form the pressurizing liquid outflow cavity;
the ball seat (24) is arranged at the center of the lower end cover (11) of the cylinder body.
Further, the value of n is an even number ranging from 4 to 40.
Further, an inflow driving rib plate (16-7) is arranged in the pressurizing liquid inflow distribution groove (16-3), and an outflow guide rib plate (16-8) is arranged in the pressurizing liquid outflow collection groove (16-4); the number of the inflow driving rib plates (16-7) and the number of the outflow air guide rib plates (16-8) are the same.
Further, the central angle formed by the outermost ends of the two sides of the pressurizing liquid inflow distribution groove (16-3) and the axis of the liquid switching turntable (16) ranges from 90 degrees to 180 degrees.
Further, a first annular liquid groove (15-2) is formed in the lower working end face of the upper end disc (15), and a second annular liquid groove (18-2) is formed in the upper working end face of the lower end disc (18).
Further, the slide valve guide pipe (21) penetrates through a slide valve upper fixing plate (6) and a slide valve lower fixing plate (9) which are supported and fixed on the slide valve guide pipe, a slide valve sleeve (7) is arranged between the slide valve upper fixing plate (6) and the slide valve lower fixing plate (9), and a through hole penetrating through the pressurized liquid outlet (8) is formed in the circumference of the slide valve sleeve (7); the slide valve upper fixing plate (6) is fixed on the cylinder body (1) and forms a seal with the cylinder body (1); the slide valve lower fixing plate (9) is fixed on the cylinder body (1) and forms a seal with the cylinder body (1); the upper flow window (21-1) and the lower flow window (21-2) of the slide valve duct (21) are separated by the slide valve upper fixing plate (6), and the slide valve duct (21) forms a seal with the slide valve upper fixing plate (6); the slide valve lower fixing plate (9) limits the lower end of the slide valve guide pipe (21) and forms a seal with the slide valve guide pipe (21); the upper fixing plate (6) of the slide valve, the lower end disc (18) and the inner cavity of the cylinder body (1) form the pressurized liquid inflow cavity, and the upper fixing plate (6) of the slide valve, the slide valve sleeve (7) and the lower fixing plate (9) of the slide valve form the pressurized liquid outflow cavity.
Further, the maximum working inclination angle of the balance disc (23) is in the range of 5-50 degrees.
The beneficial effects of the invention are as follows:
the turntable type energy recovery device is an energy recovery device based on a positive displacement principle, realizes continuous and efficient transmission and exchange of pressure energy between a pressurizing liquid and a pressurized liquid through the synergistic effect of a hydraulic drive liquid switching turntable and a slide valve unit for pressure self-response opening and closing, and has the advantages of low hydraulic drive energy consumption, high operation load elasticity, high comprehensive efficiency, good engineering magnification and the like.
Compared with the prior art, the invention has the advantages that:
the liquid switching turntable structure with simpler flow channel structure and smaller hydraulic driving energy consumption is adopted, so that the manufacturing cost of the device is reduced, and the comprehensive energy efficiency of the device is improved;
the pressure exchange process between the pressure liquid and the pressure liquid is carried out in a plurality of sets of pressure exchange cylinders which are connected in parallel, the pressure exchange cylinders are fixed, a stable environment for fluid pressure exchange is constructed, and the high efficiency and low mixing degree index of the pressure exchange process are ensured;
the reciprocating switching action of the slide valve plunger rod is driven and controlled only by the fluid pressure in the pressure exchange cylinders, so that the synchronism of the reciprocating switching of the slide valve plunger rod at the two ends of each pressure exchange cylinder and the rotary switching of the liquid switching turntable is realized;
the linkage movement of the spool rod in the pressurizing state and the spool rod in the pressure releasing state is realized through a lever movement structure constructed between the rolling ball head structure and the balance disc, so that the synchronous equivalent characteristic and the periodic circulation rule of the spool rod response at different positions are ensured;
and fifthly, the rolling ball head structure of the plunger rod of the slide valve and the balance disc adopt contact rolling movement, so that the mechanical connection of parts is avoided, and the installation process of the device is simplified.
Drawings
FIG. 1 (a) is a schematic diagram of a rotary disc type energy recovery device according to the present invention;
FIG. 1 (b) is a cross-sectional view A-A of FIG. 1 (a);
FIG. 2 (a) is a schematic view of the structure of the upper end plate of FIG. 1;
fig. 2 (b) is a bottom view of fig. 2 (a);
FIG. 3 (a) is a schematic view of the cylindrical sleeve of FIG. 1;
FIG. 3 (B) is a section B-B of FIG. 3 (a);
FIG. 4 (a) is a schematic view of the structure of the lower end plate of FIG. 1;
fig. 4 (b) is a top view of fig. 4 (a);
FIG. 5 (a) is a bottom view of the liquid switching dial of FIG. 1;
FIG. 5 (b) is a schematic view of the liquid switching dial of FIG. 1;
FIG. 5 (C) is a C-C cross-sectional view of FIG. 5 (b);
FIG. 6 (a) is a schematic illustration of the spool valve conduit of FIG. 1;
FIG. 6 (b) is a D-D section of FIG. 6 (a);
fig. 7 (a) is a schematic view of the construction of the spool plunger rod of fig. 1;
FIG. 7 (b) is a section E-E of FIG. 7 (a);
fig. 8 is an expanded schematic view of the various communication positions of the 12 spool plunger rods relative to the spool guide.
In the above figures: 1. a cylinder; 2. a stop block on the cylinder body; 3. a center connecting pipe; 4. a pressurizing liquid inlet, 5, fastening bolts; 6. a slide valve upper fixing plate; 7. a spool valve sleeve; 8. a pressurized liquid outlet; 9. a slide valve lower fixing plate; 10. a balance disc sleeve; 11. a cylinder lower end cover, 12 and a cylinder lower stop block; 13. a pressurized liquid outlet; 14. a cylinder upper end cover; 15. an upper end plate; 15-1, a pressurized liquid outflow hole; 15-2, a first annular liquid bath; 16. a liquid switching dial; 16-1, a central hole; 16-2, pressurizing the liquid into the annular groove; 16-3, a pressurized liquid inflow distribution groove; 16-4, a pressurized liquid outflow collecting tank; 16-5, hydraulically driving the flow passage; 16-6, a pressurized liquid outflow channel; 16-7, an inflow driving rib plate; 16-8, outflow guide rib plates; 17. a cylindrical sleeve; 17-1, a pressurizing liquid inflow hole; 18. a lower end plate; 18-1, an overflow orifice; 18-2, a second annular fluid bath; 19. a pressurized liquid inlet; 20. a pressure exchange cylinder; 21. a spool valve conduit; 21-1, an upper flow-through window; 21-2, a lower flow-through window; 22. a spool plunger rod; 22-1, a flow-through window; 23. a balancing disk; 24. ball seat.
Detailed Description
For further understanding of the invention, the following examples are set forth to illustrate, together with the drawings, the detailed description of which follows:
as shown in fig. 1 (a) and 1 (b), the present embodiment discloses a rotary disc type energy recovery device, which mainly includes a cylinder 1, the cylinder 1 being made of glass fiber reinforced plastic material; the center of the top of the cylinder body 1 is provided with a pressure liquid outlet 13, the upper part of the side wall of the cylinder body 1 is provided with a pressure liquid inlet 4, the middle part is provided with a pressure liquid inlet 19, the lower part is provided with a pressure liquid outlet 8, and the pressure liquid inlet 4, the pressure liquid outlet 8 and the pressure liquid inlet 19 are respectively sealed with the cylinder body 1 through O-shaped rings arranged on the outer circumference. The inner cavity of the cylinder 1 is provided with a cylinder upper stop block 2, a central connecting pipe 3, a fastening bolt 5, a slide valve upper fixing plate 6, a slide valve sleeve 7, a slide valve lower fixing plate 9, a balance disc sleeve 10, a cylinder lower end cover 11, a cylinder lower stop block 12, a cylinder upper end cover 14, an upper end disc 15, a liquid switching rotary disc 16, a cylindrical sleeve 17, a lower end disc 18, a pressure exchange cylinder 20, a slide valve guide pipe 21, a slide valve plunger rod 22, a balance disc 23 and a ball seat 24, and the side wall of the middle section of the cylinder 1 is thickened inwards to form an upper step surface below the pressure liquid inlet 4 and a lower step surface above the pressure liquid outlet 8.
The inner cavity of the cylinder body 1 is respectively provided with annular stop block grooves at the same distance from the upper end and the lower end of the cylinder body, the annular stop block grooves at the upper part are used for installing the cylinder body upper stop block 2, and the annular stop block grooves at the lower part are used for installing the cylinder body lower stop block 12. The cylinder upper stop block 2 is of a split type assembly structure and is fixed with a cylinder upper end cover 14 at the lower part thereof through bolts. The center of the upper end cover 14 of the cylinder is provided with a center hole which is in sealing connection with a joint forming the pressure liquid outlet 13 through threads, and the upper part of the joint forming the pressure liquid outlet 13 is exposed out of the center of the top of the cylinder 1. The barrel lower stop block 12 is of a split type assembly structure and is fixed with the barrel lower end cover 11 on the upper portion of the barrel lower stop block through bolts, and a threaded mounting hole for mounting the ball seat 24 is formed in the center of the upper end face of the barrel lower end cover 11. The upper end cover 14 and the lower end cover 11 of the cylinder are sealed with the inner cavity of the cylinder 1 through O-shaped rings arranged in the circumferential direction.
The lower part of the upper end cover 14 of the cylinder is provided with an upper end disc 15, the center of the lower end surface of the upper end cover 14 of the cylinder is provided with a cylindrical cavity, and the center of the upper end surface of the upper end disc 15 is provided with a cylindrical cavity. The upper end of the central connecting pipe 3 is arranged in a cylindrical cavity of the lower end face of the upper end cover 14 of the cylinder body, and sealing is realized through an O-shaped ring arranged on the outer circumference of the upper end of the central connecting pipe 3; the lower end of the central connecting pipe 3 is arranged in a cylindrical cavity of the upper end face of the upper end disc 15, and sealing is realized through an O-shaped ring arranged on the outer circumference of the lower end of the central connecting pipe 3. The cavity formed by the upper end cap 14 of the cylinder, the central connecting tube 3 and the upper end disk 15 is called a pressure liquid outflow cavity, and the pressure liquid outflow cavity is communicated with the pressure liquid outlet 13.
The lower part of the upper end disk 15 is provided with a cylindrical sleeve 17 and is fixedly connected with the cylindrical sleeve 17 through a pin. The lower part of the cylindrical sleeve 17 is provided with a lower end disc 18, the lower end disc 18 is fixedly connected with the lower end disc 18 through a pin, the lower end of the lower end disc 18 is supported and axially limited by an upper step surface of the inner hole of the cylinder body 1, and the lower end disc 18 is sealed with the inner hole of the cylinder body 1 through an O-shaped ring arranged in the circumferential direction of the lower end disc 18.
As shown in fig. 2 (a) and 2 (b), four pressurizing liquid outflow holes 15-1 are provided at the center of the upper end plate 15, and the pressurizing liquid outflow holes 15-1 communicate with the pressurizing liquid outflow chamber. The lower working end surface of the upper end disk 15 may also be provided with a first annular liquid bath 15-2 for storing lubricating liquid supporting the axial unbalance of the liquid switching turntable 16.
As shown in fig. 3 (a) and 3 (b), a pressurizing liquid inflow hole 17-1 is provided at the center of the outer circumference of the cylindrical sleeve 17, the edges of the orifice of the pressurizing liquid inflow hole 17-1 are provided in the tangential direction of the inner cylindrical surface of the cylindrical sleeve 17, and the pressurizing liquid inflow hole 17-1 is communicated with the pressurizing liquid inlet 4.
As shown in fig. 4 (a) and 4 (b), 12 flow-through channels 18-1 of the same size are provided on the lower end disk 18, and the 12 flow-through channels 18-1 are vertically penetrated and radially uniformly distributed on the lower end disk 18. The number of flow channels 18-1 is selected to be an even number in the range of 4 to 40. A second annular fluid sump 18-2 may also be provided in the upper working end surface of the lower end disk 18 for storing lubricating fluid supporting the axially unbalanced forces of the fluid switching carousel 16.
The center of the upper end disc 15 and the center of the lower end disc 18 are jointly connected with the fastening bolt 5 in a penetrating way, the upper end disc 15, the cylindrical sleeve 17 and the lower end disc 18 are fixed together by the fastening bolt 5, the liquid switching rotary disc 16 is arranged in a cavity formed by the upper end disc 15, the cylindrical sleeve 17 and the lower end disc 18, the liquid switching rotary disc 16, the upper end disc 15, the cylindrical sleeve 17 and the lower end disc 18 are in sliding fit, and shaftless full-floating self-balancing rotation can be realized in a cylindrical space formed by the upper end disc 15, the cylindrical sleeve 17 and the lower end disc 18. The shaftless full-floating self-balancing rotation of the liquid switching turntable 16 provides radial unbalanced force support by means of the liquid between the cylindrical sleeve 17 and the liquid switching turntable 16, and axial unbalanced force support by means of the liquid between the upper end disk 15, the lower end disk 18 and the liquid switching turntable 16.
As shown in fig. 5 (a) to 5 (c), the liquid switching dial 16 is provided with a center hole 16-1 penetrating up and down, the center hole 16-1 is penetrated with the pressing liquid outlet hole 15-1 of the upper end plate 15, and the fastening bolt 5 connected between the upper end plate 15 and the lower end plate 18 is penetrated by the center hole 16-1. The liquid switching dial 16 is provided at the outer circumferential center thereof with a pressurizing liquid inflow groove 16-2 having a rectangular cross section for storing a lubricating liquid supporting the radial unbalance force of the liquid switching dial 16. The pressurizing liquid inflow annular groove 16-2 is matched with the inner cylindrical surface of the cylindrical sleeve 17 to form a pressurizing liquid inflow annular cavity, and the pressurizing liquid inflow annular cavity is communicated with the pressurizing liquid inflow hole 17-1 of the cylindrical sleeve 17.
The lower end face of the liquid switching turntable 16 is provided with a pressing liquid inflow distribution groove 16-3 and a pressing liquid outflow collection groove 16-4, the pressing liquid inflow distribution groove 16-3 and the pressing liquid outflow collection groove 16-4 are both semicircular and symmetrically arranged on the lower end face of the liquid switching turntable 16, and the lower end face of the liquid switching turntable 16 between the pressing liquid inflow distribution groove 16-3 and the pressing liquid outflow collection groove 16-4 is a micro gap sealing area. The shape and size of the pressure liquid inflow distribution groove 16-3 and the pressure liquid outflow collection groove 16-4 are the same, and the range of the central angle formed by the outermost ends of the two sides of the pressure liquid inflow distribution groove 16-3 or the pressure liquid outflow collection groove 16-4 and the axle center of the liquid switching turntable 16 is preferably 120-180 degrees.
Preferably, the inflow driving rib 16-7 is provided in the pressurized liquid inflow distribution groove 16-3, and the outflow guide rib 16-8 is provided in the pressurized liquid outflow collection groove 16-4. The number of inflow driving ribs 16-7 and outflow air guiding ribs 16-8 should be the same, typically in the range of 2-9 sheets. The inflow driving rib 16-7 may be arranged in a straight line in the radial direction, curved in the opposite direction to the inflow direction, or other forms depending on the inflow direction, as long as it is designed to facilitate the driving action. The outflow guide rib 16-8 may be arranged in a straight line in the radial direction, curved in the opposite direction to the outflow direction, or other forms depending on the outflow direction, as long as it is designed to facilitate the guide function. The pressure exchange cylinder 20 is alternately communicated with the pressure liquid inflow distribution groove 16-3 and the pressure liquid outflow collection groove 16-4 by the power generated by the pressure liquid inflow amount acting on the inflow driving rib plate 16-7 and the pressure liquid outflow amount acting on the outflow air guide rib plate 16-8 driving the liquid switching turntable 16 to rotate.
The liquid switching dial 16 is provided with a hydraulically driven runner 16-5 having a fan-shaped cross section, the fan-out angle of which is usually set to 120-180 degrees, between the pressing liquid inflow distribution groove 16-3 and the pressing liquid inflow ring groove 16-2. The hydraulic driving flow passage 16-5 is communicated with the pressurizing liquid inflow distribution groove 16-3 and the pressurizing liquid inflow annular groove 16-2, and the hydraulic driving flow passage 16-5 is not communicated with the central hole 16-1. Preferably, the hydraulic driving flow passage 16-5 is formed by a radially extending region of the pressing liquid inflow annular groove 16-2 above the pressing liquid inflow distribution groove 16-3, so that the hydraulic driving flow passage 16-5 can better push the liquid switching turntable 16 to rotate under cooperation with the pressing liquid inflow hole 17-1 and the pressing liquid inflow annular groove 16-2. The liquid switching dial 16 is provided with a pressurizing liquid outflow channel 16-6 having a fan-shaped cross section, the fan-out angle of which is typically set to 120-180 degrees, between the pressurizing liquid outflow collecting tank 16-4 and the center hole 16-1. The pressing liquid outflow channel 16-6 communicates the pressing liquid outflow collecting groove 16-4 with the center hole 16-1, while the pressing liquid outflow channel 16-6 does not communicate with the pressing liquid inflow groove 16-2.
The pressure liquid inflow distribution groove 16-3 on the lower end surface of the liquid switching turntable 16 simultaneously covers the 5 continuous flow-through channels 18-1 of the lower end disk 18, the pressure liquid outflow collection groove 16-4 simultaneously covers the 5 continuous flow-through channels 18-1 of the lower end disk 18, and the remaining 2 flow-through channels 18-1 of the lower end disk 18 are respectively covered by the micro gap sealing areas between the pressure liquid inflow distribution groove 16-3 and the pressure liquid outflow collection groove 16-4 of the liquid switching turntable 16.
The lower ends of the 12 overflow channels 18-1 of the lower end disc 18 are stepped holes with enlarged diameters; the upper ends of 12 identical pressure exchange cylinders 20 are respectively and correspondingly arranged in the stepped holes of 12 flow-through holes 18-1 one by one, and sealing is realized through O-shaped rings arranged on the outer circumference of the upper ends of the pressure exchange cylinders 20 and the flow-through holes 18-1. The lower end of the pressure exchange cylinder 20 is provided with a stepped hole with an enlarged diameter; the upper ends of 12 identical slide valve guide pipes 21 are respectively and correspondingly arranged in the stepped holes of 12 pressure exchange cylinders 20 one by one, and the sealing is realized with the pressure exchange cylinders 20 through O-shaped rings arranged on the outer circumferences of the upper ends of the slide valve guide pipes 21. As shown in fig. 6 (a) and 6 (b), an upper flow-through window 21-1 and a lower flow-through window 21-2 are provided at the same position on each spool pipe 21, and the upper flow-through window 21-1 is located above the lower flow-through window 21-2. 12 identical spool valve plunger rods 22 are mounted in one-to-one correspondence within 12 spool valve conduits 21, the spool valve plunger rods 22 being in sliding engagement with the spool valve conduits 21. As shown in fig. 7 (a) and 7 (b), the spool plunger rod 22 has a hollow structure with an open top and a closed bottom, and a flow window 22-1 is provided at an axially middle position thereof, the flow window 22-1 is communicated with the hollow structure of the spool plunger rod 22, and the flow window 22-1 is communicated alternately with the upper flow window 21-1 and the lower flow window 21-2 of the spool guide 21 by the up-and-down reciprocation of the spool plunger rod 22. The upper and lower parts of the circulation window 22-1 of the slide valve plunger rod 22 are provided with wear-resistant sealing compound layers so as to form a sliding fit sealing relationship with the slide valve guide pipe 21, so that the lower circulation window 21-2 is sealed when the circulation window 22-1 of the slide valve plunger rod 22 is communicated with the upper circulation window 21-1 on the slide valve guide pipe 21; and vice versa.
The slide valve guide 21 passes through the slide valve upper fixing plate 6 and is embedded in the slide valve lower fixing plate 9, and the slide valve upper fixing plate 6 and the slide valve lower fixing plate 9 support and fix 12 slide valve guide 21 together. A slide valve sleeve 7 is arranged between the slide valve upper fixing plate 6 and the slide valve lower fixing plate 9, the slide valve sleeve 7 supports and positions the slide valve upper fixing plate 6 and the slide valve lower fixing plate 9, and a through hole communicated with the pressurized liquid outlet 8 is formed in the circumference of the slide valve sleeve 7. The upper end of the slide valve upper fixing plate 6 is supported and axially limited by the lower step surface of the inner hole of the cylinder body 1, and the slide valve upper fixing plate 6 is sealed with the inner hole of the cylinder body 1 through an O-shaped ring arranged on the outer circumference of the slide valve upper fixing plate 6. The upper and lower flow windows 21-1 and 21-2 of each slide valve guide 21 are isolated by the slide valve upper fixing plate 6 and sealed with the slide valve upper fixing plate 6 by an O-ring provided on the slide valve guide 21 between the upper and lower flow windows 21-1 and 21-2.
The space formed between the upper fixed plate 6, the lower end disk 18 and the inner bore of the cylinder 1 of the slide valve is called a pressurized fluid inflow chamber, which communicates with the upper flow window 21-1 of the slide valve guide 21 and with the pressurized fluid inlet 19 of the cylinder 1. The cavity formed by the upper slide valve fixing plate 6, the slide valve sleeve 7 and the lower slide valve fixing plate 9 is called a pressurized liquid outflow cavity, and the pressurized liquid outflow cavity is communicated with the lower flow window 21-2 of the slide valve guide pipe 21 and communicated with the pressurized liquid outlet 8 on the cylinder body 1 through the flow hole of the slide valve sleeve 7.
The slide valve lower fixing plate 9 is uniformly distributed with 12 stepped holes positioned in the same center circle, the diameter of the upper end of each stepped hole is increased, the lower end of the slide valve guide pipe 21 is arranged in each stepped hole, and sealing is realized with the slide valve lower fixing plate 9 through an O-shaped ring arranged on the outer circumference of the lower end of the slide valve guide pipe 21. The sealing between the slide valve lower fixing plate 9 and the inner hole of the cylinder body 1 is realized by an O-shaped ring arranged on the outer circumference of the slide valve lower fixing plate 9. The slide valve lower fixing plate 9 and the cylinder lower end cover 11 are positioned and supported by a balance disc sleeve 10.
The lower end of each slide valve plunger rod 22 is in a rolling ball head structure, and a ball is embedded at the end part of the slide valve plunger rod 22 and forms rolling fit relation with the rod body of the slide valve plunger rod 22. The rolling ball head structure of the slide valve plunger rod 22 is contacted with the outer position of the upper surface of the balance disc 23, and the projections of the rolling ball head structure of 12 slide valve plunger rods 22 on the balance disc 23 are concentrically and uniformly distributed on the balance disc 23. The center position of the balance disc 23 is provided with a ball seat cavity which is in rolling fit connection with the ball seat 24, and the ball seat 24 is in threaded connection with the center position of the lower end cover 11 of the cylinder. The balance disc 23 and the ball seat 24 form a lever motion mechanism, and the maximum inclination angle of the balance disc 23 is within the range of 5-50 degrees according to the moving stroke of the spool plunger rod 22. The slide valve plunger rod 22 moves downwards under the action of the pressure of the pressurizing liquid, and the slide valve plunger rod 22 at the symmetrical position of the balance disc 23 taking the ball seat 24 as the center is pried up simultaneously through a lever movement mechanism formed by the balance disc 23 and the ball seat 24, so that the synchronization of the pressure increasing and releasing process is realized.
The working process of the turntable type energy recovery device is as follows:
in the working state shown in fig. 1, the pressure liquid flows in from the pressure liquid inlet 4, flows through the pressure liquid inlet holes 17-1 on the circumference of the cylindrical sleeve 17, sequentially enters the pressure liquid inlet ring grooves 16-2 on the liquid switching turntable 16 and the hydraulic driving flow passages 16-5 with fan-shaped structures, flows into the pressure liquid inlet distribution grooves 16-3 while the hydraulic driving liquid switching turntable 16 rotates, and then performs pressure exchange on the pressure liquid pre-filled in the 5 pressure exchange cylinders 20 corresponding to the 5 continuous flow passage 18-1 covered by the pressure liquid inlet distribution grooves 16-3, and the pressure liquid after the pressure exchange becomes high pressure liquid; the high-pressure liquid axially pushes the spool plunger rod 22 to move downwards, so that the circulation window 22-1 of the spool plunger rod 22 is communicated with the lower circulation window 21-2 on the spool guide tube 21, and enters the pressurized liquid outflow cavity through the circulation window 22-1 and the lower circulation window 21-2, and finally is discharged out of the device through the pressurized liquid outlet 8 on the cylinder body 1, which is a pressurizing process.
At the same time, the other 5 spool rods 22 corresponding to the pressurized fluid outflow collection grooves 16-4 are in the process of depressurization. The spool plunger rod 22 during pressurization and the spool plunger rod 22 during depressurization will constitute a lever movement mechanism by means of a contact connection of the balancing disk 23. The spool plunger rod 22 at the other end of the balance disc 23 will move upward simultaneously while the spool plunger rod 22 in the pressurizing process moves downward under the pushing of the pressurizing liquid.
The slide valve plunger rod 22 at the other end of the balance disc 23 moves upwards, so that the circulation window 22-1 of the slide valve plunger rod 22 is communicated with the upper circulation window 21-1 of the slide valve guide tube 21, pressurized liquid enters the pressurized liquid inflow cavity through the pressurized liquid inlet 19 on the cylinder body 1, enters the 5 pressure exchange cylinders 20 corresponding to the 5 continuous through-flow channels 18-1 covered by the pressurized liquid outflow collecting groove 16-4 of the liquid switching turntable 16 through the upper circulation window 21-1 of the slide valve guide tube 21 and the circulation window 22-1 of the slide valve plunger rod 22, and flows the pressurized liquid decompressed in the 5 pressure exchange cylinders 20 through the pressurized liquid outflow collecting groove 16-4, the pressurized liquid outflow channel 16-6 and the central hole 16-1 in sequence, flows into the pressurized liquid outflow cavity and finally is discharged out of the device through the pressurized liquid outlet 13, which is a decompression process.
With each rotation of the liquid switching dial 16, each pressure exchange cylinder 20 will perform 1 pressurizing stage, 1 sealing interval stage, 1 pressure release stage and 1 sealing interval stage in sequence, so that the pressure of the pressure-applied liquid can be continuously recycled, and at the same time the pressure-applied liquid after pressure release can be continuously discharged out of the device.
It should be noted that, as shown in fig. 8, according to the movement law of the balance disc 23, the 5 pressure exchange cylinders 20 covered by the pressure liquid inflow distribution groove 16-3 are simultaneously in the pressurizing process, but the flow-through windows 22-1 of the 5 spool plunger rods 22 corresponding to the 5 pressure exchange cylinders 20 and the lower flow-through windows 21-2 of the spool guide pipes 21 have overlapping degrees of different magnitudes. Likewise, the 5 pressure exchanger cylinders covered simultaneously by the pressurized fluid outflow collecting tank 16-4 are simultaneously in the pressure release process, but the flow through windows 22-1 of the 5 spool rod 22 corresponding to the 5 pressure exchanger cylinders 20 and the upper flow through window 21-1 of the spool pipe 21 also have different degrees of overlap.
Although the preferred embodiments of the present invention have been described above with reference to the accompanying drawings, the present invention is not limited to the above-described embodiments, which are merely illustrative, not restrictive, and many changes may be made by those having ordinary skill in the art without departing from the spirit of the present invention and the scope of the appended claims, which are to be construed as falling within the scope of the present invention.
Claims (10)
1. The rotary disc type energy recovery device comprises a cylinder (1) and is characterized in that the cylinder (1) is provided with a pressure liquid outlet (13), a pressure liquid inlet (4), a pressure liquid inlet (19) and a pressure liquid outlet (8); the inner cavity of the cylinder body (1) forms a seal except the pressure liquid outlet (13), the pressure liquid inlet (4), the pressure liquid inlet (19) and the pressure liquid outlet (8);
an upper end disc (15) and a lower end disc (18) are fixedly arranged in the inner cavity of the cylinder body (1), a liquid switching rotary disc (16) and a cylindrical sleeve (17) are arranged between the upper end disc (15) and the lower end disc (18), and the cylindrical sleeve (17) is arranged outside the liquid switching rotary disc (16) in the circumferential direction and is fixed with the upper end disc (15) and the lower end disc (18);
the upper end disc (15) is provided with a pressure liquid outlet hole (15-1), and the pressure liquid outlet hole (15-1) is communicated with the pressure liquid outlet (13) through a pressure liquid outlet cavity arranged in the inner cavity of the cylinder body (1); the central position of the outer circumference of the cylindrical sleeve (17) is provided with a pressure liquid inlet hole (17-1) communicated with the pressure liquid inlet (4), and the pore canal edge of the pressure liquid inlet hole (17-1) is arranged along the tangential direction of the inner cylindrical surface of the cylindrical sleeve (17); the lower end disc (18) is radially and uniformly provided with n identical overflow channels (18-1);
the liquid switching turntable (16) is in sliding fit with the upper end disc (15), the cylindrical sleeve (17) and the lower end disc (18), so that the liquid switching turntable (16) realizes shaftless full-floating self-balancing rotation in a cylindrical space formed by the upper end disc (15), the cylindrical sleeve (17) and the lower end disc (18); the liquid switching turntable (16) is provided with a central hole (16-1) communicated with the pressurizing liquid outlet hole (15-1); a pressurizing liquid inflow annular groove (16-2) is formed in the center of the outer circumference of the liquid switching turntable (16), and the pressurizing liquid inflow annular groove (16-2) is matched with the inner cylindrical surface of the cylindrical sleeve (17) to form a pressurizing liquid inflow annular cavity communicated with the pressurizing liquid inflow hole (17-1); the lower end face of the liquid switching turntable (16) is symmetrically provided with a semicircular pressure liquid inflow distribution groove (16-3) and a pressure liquid outflow collection groove (16-4), and a micro-gap sealing area is arranged between the pressure liquid inflow distribution groove (16-3) and the pressure liquid outflow collection groove (16-4); the liquid switching turntable (16) is provided with a hydraulic driving flow passage (16-5) between the pressure liquid inflow distribution groove (16-3) and the pressure liquid inflow annular groove (16-2), the hydraulic driving flow passage (16-5) is used for communicating the pressure liquid inflow distribution groove (16-3) with the pressure liquid inflow annular groove (16-2), and meanwhile, the hydraulic driving flow passage (16-5) is not communicated with the central hole (16-1); the liquid momentum flowing from the pressurizing liquid inlet hole (17-1) to the hydraulic driving flow channel (16-5) drives the liquid switching turntable (16) to rotate; the liquid switching turntable (16) is provided with a pressure liquid outflow channel (16-6) between the pressure liquid outflow collecting tank (16-4) and the central hole (16-1), the pressure liquid outflow channel (16-6) communicates the pressure liquid outflow collecting tank (16-4) with the central hole (16-1), and the pressure liquid outflow channel (16-6) is not communicated with the pressure liquid inflow annular groove (16-2);
the pressurizing liquid inflow distribution groove (16-3) and the pressurizing liquid outflow collection groove (16-4) on the lower end face of the liquid switching turntable (16) respectively cover (n-2)/2 continuous overflow flow channels (18-1) of the lower end disc (18), and the remaining 2 overflow flow channels (18-1) of the lower end disc (18) are respectively covered by micro gap sealing areas between the pressurizing liquid inflow distribution groove (16-3) and the pressurizing liquid outflow collection groove (16-4) of the liquid switching turntable (16);
the lower end of each overflow channel (18-1) of the lower end disc (18) is connected with a pressure exchange cylinder (20) in a sealing way; the lower end of the pressure exchange cylinder (20) is provided with a slide valve guide pipe (21) in a sealing way; an upper circulation window (21-1) and a lower circulation window (21-2) are arranged at the same position of each slide valve guide pipe (21); a slide valve plunger rod (22) which is in sliding fit with each slide valve guide pipe (21) is arranged in each slide valve guide pipe; the slide valve plunger rod (22) is of a hollow structure with an open top end and a closed bottom end, the slide valve plunger rod (22) is provided with a circulation window (22-1), and the circulation window (22-1) is alternately communicated with the upper circulation window (21-1) and the lower circulation window (21-2) of the slide valve guide pipe (21) through up-down reciprocating motion of the slide valve plunger rod (22); the upper part and the lower part of the flow window (22-1) of the slide valve plunger rod (22) are respectively provided with a wear-resistant sealing compound layer which forms sliding seal with the slide valve guide pipe (21);
the upper circulation window (21-1) is communicated with a pressurized liquid inflow cavity arranged in the inner cavity of the cylinder (1), and the pressurized liquid inflow cavity is communicated with the pressurized liquid inlet (19); the lower circulation window (21-2) is communicated with a pressurized liquid outflow cavity arranged in the inner cavity of the cylinder (1), and the pressurized liquid outflow cavity is communicated with the pressurized liquid outlet (8);
the lower end of the slide valve plunger rod (22) is provided with a rolling ball head structure, the rolling ball head structure is contacted with a balance disc (23) with a ball seat cavity arranged in the center, and projections of the rolling ball head structure of n slide valve plunger rods (22) on the balance disc (23) are uniformly distributed on the balance disc (23) in concentric circles; the ball seat cavity of the balance disc (23) is connected with the ball seat (24) supported below the balance disc (23) in a sliding fit manner.
2. A carousel energy recovery device according to claim 1, wherein the pressure liquid outlet (13) is arranged in the top center of the cylinder (1), the pressure liquid inlet (4) is arranged at the upper part of the side wall of the cylinder (1), the pressure liquid inlet (19) is arranged at the middle part of the side wall of the cylinder (1), and the pressure liquid outlet (8) is arranged at the lower part of the side wall of the cylinder (1).
3. The rotary disc type energy recovery device according to claim 1, wherein a cylinder upper end cover (14) and a cylinder lower end cover (11) are fixedly arranged at the upper end and the lower end of an inner cavity of the cylinder (1) respectively, and the cylinder upper end cover (14) and the cylinder lower end cover (11) are sealed with the cylinder (1); the cylinder upper end cover (14) is provided with a central hole which is communicated with the pressurizing liquid outlet (13) in a sealing way.
4. A rotary disc type energy recovery device according to claim 3, characterized in that the upper end cover (14) of the cylinder is arranged above the upper end disc (15), a cylindrical cavity is formed by splicing the upper end cover (14) of the cylinder and the upper end disc (15), a central connecting pipe (3) is arranged in the cylindrical cavity, and the central connecting pipe (3) forms a seal with the upper end cover (14) of the cylinder and the upper end disc (15) respectively; the upper end cover (14) of the cylinder body, the central connecting pipe (3) and the upper end disc (15) form the pressurizing liquid outflow cavity;
the ball seat (24) is arranged at the center of the lower end cover (11) of the cylinder body.
5. A rotary disc type energy recovery device according to claim 1, wherein n has an even number in the range of 4 to 40.
6. A rotary disc type energy recovery device according to claim 1, wherein an inflow driving rib plate (16-7) is arranged in the pressurizing liquid inflow distribution groove (16-3), and an outflow guide rib plate (16-8) is arranged in the pressurizing liquid outflow collection groove (16-4); the number of the inflow driving rib plates (16-7) and the number of the outflow air guide rib plates (16-8) are the same.
7. The rotary disc type energy recovery device according to claim 1, wherein the central angle formed by the outermost ends of the two sides of the pressure liquid inflow distribution groove (16-3) and the axis of the liquid switching rotary disc (16) is in the range of 90-180 degrees.
8. A carousel energy recovery device according to claim 1, wherein the lower working end surface of the upper end disc (15) is provided with a first annular fluid bath (15-2), and the upper working end surface of the lower end disc (18) is provided with a second annular fluid bath (18-2).
9. A rotary disc type energy recovery device according to claim 1, characterized in that the slide valve guide pipe (21) passes through a slide valve upper fixing plate (6) and a slide valve lower fixing plate (9) which are supported and fixed on the slide valve guide pipe, a slide valve sleeve (7) is arranged between the slide valve upper fixing plate (6) and the slide valve lower fixing plate (9), and a through hole penetrating through the pressurized liquid outlet (8) is formed in the circumference of the slide valve sleeve (7); the slide valve upper fixing plate (6) is fixed on the cylinder body (1) and forms a seal with the cylinder body (1); the slide valve lower fixing plate (9) is fixed on the cylinder body (1) and forms a seal with the cylinder body (1); the upper flow window (21-1) and the lower flow window (21-2) of the slide valve duct (21) are separated by the slide valve upper fixing plate (6), and the slide valve duct (21) forms a seal with the slide valve upper fixing plate (6); the slide valve lower fixing plate (9) limits the lower end of the slide valve guide pipe (21) and forms a seal with the slide valve guide pipe (21); the upper fixing plate (6) of the slide valve, the lower end disc (18) and the inner cavity of the cylinder body (1) form the pressurized liquid inflow cavity, and the upper fixing plate (6) of the slide valve, the slide valve sleeve (7) and the lower fixing plate (9) of the slide valve form the pressurized liquid outflow cavity.
10. A rotary disc type energy recovery device according to claim 1, characterized in that the maximum working inclination of the balancing disc (23) is in the range of 5-50 degrees.
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CN210021752U (en) * | 2019-04-19 | 2020-02-07 | 天津大学 | Rotary disc type energy recovery device |
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CN1994905A (en) * | 2007-01-04 | 2007-07-11 | 天津大学 | Double-dial coupled type pressure exchanger for sea water or brine reverse osmosis desalination system |
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CN101865191A (en) * | 2010-04-22 | 2010-10-20 | 浙江新时空水务有限公司 | Liquid excess pressure energy recovery device |
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