CN110010716A - Solar photovoltaic battery component backboard - Google Patents

Solar photovoltaic battery component backboard Download PDF

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Publication number
CN110010716A
CN110010716A CN201910178322.8A CN201910178322A CN110010716A CN 110010716 A CN110010716 A CN 110010716A CN 201910178322 A CN201910178322 A CN 201910178322A CN 110010716 A CN110010716 A CN 110010716A
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China
Prior art keywords
battery component
solar photovoltaic
parts
photovoltaic battery
layer
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Application number
CN201910178322.8A
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Chinese (zh)
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CN110010716B (en
Inventor
丁律
黄欢
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Changzhou Huitian New Materials Co Ltd
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Changzhou Huitian New Materials Co Ltd
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Priority to CN201910178322.8A priority Critical patent/CN110010716B/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/02Homopolymers or copolymers of hydrocarbons
    • C08L25/04Homopolymers or copolymers of styrene
    • C08L25/06Polystyrene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L45/00Compositions of homopolymers or copolymers of compounds having no unsaturated aliphatic radicals in side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic or in a heterocyclic ring system; Compositions of derivatives of such polymers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/049Protective back sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Electromagnetism (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Laminated Bodies (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The present invention relates to technical field of solar more particularly to a kind of solar photovoltaic battery component backboards.Solar photovoltaic battery component backboard includes successively being made of from top to bottom the outer layer, the first adhesive layer, pet layer, the second adhesive layer, the high insulating layer thoroughly that contact with atmosphere, this solar photovoltaic battery component backboard has high barrier, is able to achieve and is first granulated by the way that thermoplastic resin is added, it is molded after secondary dissolution granulated particles, using new glue formula, production cost is reduced, and can be processed using existing equipment.

Description

Solar photovoltaic battery component backboard
Technical field
The present invention relates to a kind of backboard more particularly to a kind of solar photovoltaic battery component backboards.
Background technique
Solar cell module is by 5 layers of structure composition, photovoltaic glass, high transparency EVA, cell piece, ultraviolet high-barrier EVA, Photovoltaic back;Encapsulating material of the photovoltaic back as component backboard, it is main to play insulation, water vapor rejection, increase reflection and other effects.
Conventional solar energy backboard is combined by multilayer material, by taking the most common compound KPE backboard in the market as an example, Structure is three layers, and outermost layer (backboard air contact surfaces) is PVDF, and middle layer of PET, inner layer material (EVA adhesive layer) is modified poly- Alkene film.Since backboard inner layer material is directly contacted with welding and EVA, it is desirable that there is good adhesion with EVA, therefore interior Layer material is mostly polyolefin structure.The preparation method of domestic and international back veneer material at present, is mostly on two surfaces of PET group diaphragm Polyurethane adhesive is smeared respectively, domestic polyurethane adhesive requires import, so that the production cost of solar energy backboard is excessively high, Since polyurethane adhesive is solvent based adhesive, need using a large amount of organic solvent, and these organic solvents can be to environment Certain pollution is caused, and adverse effect can also be generated to the health of operator.That there is also permeability rates is excessively high for existing backboard, The problem of barrier property is poor, xanthochromia cracking ageing failure.
Summary of the invention
Present invention seek to address that drawbacks described above, provides a kind of solar photovoltaic battery component backboard.
In order to overcome defect present in background technique, the technical solution adopted by the present invention to solve the technical problems is: Solar photovoltaic battery component backboard includes the successively outer layer, the first adhesive layer, pet layer, by contacting with atmosphere from top to bottom Two adhesive layers, high insulating layer composition thoroughly;
The outer layer contacted with atmosphere is made of following parts by weight:
90 ~ 98 parts of cyclenes hydrocarbon type copolymer
0 ~ 10 part of thermoplastic resin
0 ~ 5 part of plasticizer
0.1 ~ 1 part of ultraviolet absorber
The pet layer is made of following parts by weight:
80 ~ 95 parts of polystyrene
0 ~ 15 part of engineering plastics
1 ~ 5 part of light stabilizer
0.1 ~ 2 part of filler;
Insulating layer is made of the height following parts by weight thoroughly:
50 ~ 95 parts of polyethylene copolymer
30 ~ 80 parts of silane grafted polyethylene
0 ~ 30 part of polyolefin resin
2 ~ 5 parts of functional filler
0.1 ~ 2 part of antioxidant.
It according to another embodiment of the invention, further comprise first adhesive layer by weathering stabilizers, acrylic acid Adhesive made of resin and crosslinking catalyst crosslinking.
It according to another embodiment of the invention, further comprise that second adhesive layer by maleic anhydride is grafted poly- second Adhesive made of alkene, acrylic resin and crosslinking catalyst crosslinking.
According to another embodiment of the invention, further comprise the crosslinking catalyst be hexamethylene diamine, second two One of amine, polyethyleneimine, triethylenediamine, isophorone diamine are a variety of.
It according to another embodiment of the invention, further comprise that thermoplastic resin is in the outer layer contacted with atmosphere One of polyphenylene sulfide, polyvinyl resin or acrylic resin are a variety of.
It according to another embodiment of the invention, further comprise that plasticizer is epoxy in the outer layer contacted with atmosphere Soybean oil and DOP dioctyl phthalate.
It according to another embodiment of the invention, further comprise that filler is carbon fiber, glass fibre in the pet layer Or one of carbon black or a variety of.
It according to another embodiment of the invention, further comprise functional filler in the high insulating layer is thoroughly polyamides Amine, methyl methacrylate and crystalline polyester polyalcohol.
It according to another embodiment of the invention, further comprise the ultraviolet absorber of the outer layer contacted with atmosphere For one of benzophenone, benzotriazole, triazines, group-substituted acrylonitrile or a variety of.
The beneficial effects of the present invention are: this solar photovoltaic battery component backboard has high barrier, by the way that heat is added Molding resin, which is able to achieve, to be first granulated, and is molded after secondary dissolution granulated particles, using new glue formula, is reduced production cost, And it can be processed using existing equipment.
Specific embodiment
Solar photovoltaic battery component backboard include from top to bottom successively by contacted with atmosphere outer layer, the first adhesive layer, Pet layer, the second adhesive layer, high insulating layer composition thoroughly;
The outer layer contacted with atmosphere is made of following parts by weight:
90 ~ 98 parts of cyclenes hydrocarbon type copolymer
0 ~ 10 part of thermoplastic resin
0 ~ 5 part of plasticizer
0.1 ~ 1 part of ultraviolet absorber
The pet layer is made of following parts by weight:
80 ~ 95 parts of polystyrene
0 ~ 15 part of engineering plastics
1 ~ 5 part of light stabilizer
0.1 ~ 2 part of filler;
High insulating layer thoroughly is made of following parts by weight:
50 ~ 95 parts of polyethylene copolymer
30 ~ 80 parts of silane grafted polyethylene
0 ~ 30 part of polyolefin resin
2 ~ 5 parts of functional filler
0.1 ~ 2 part of antioxidant.
Adhesive made of first adhesive layer is crosslinked as weathering stabilizers, acrylic resin and crosslinking catalyst.The structure Manufactured adhesive has the characteristics of heat-resisting, moisture-proof, durability, and long-time service will not degrade, and will not lead to interlayer point The problem of from falling off.
Gluing made of second adhesive layer is crosslinked as maleic anhydride grafted polyethylene, acrylic resin and crosslinking catalyst Agent.Adhesive made of the structure has the characteristics of heat-resisting, moisture-proof, durability, and long-time service will not degrade, and will not lead The problem of causing interlaminar separation and falling off.
Crosslinking catalyst is hexamethylene diamine, ethylenediamine, polyethyleneimine, triethylenediamine, isophorone diamine One of or it is a variety of.
Thermoplastic resin is in polyphenylene sulfide, polyvinyl resin or acrylic resin in the outer layer contacted with atmosphere It is one or more.Thermoplastic resin has by thermal softening, the performance of hardening by cooling, and not chemically reactive, no matter heats Repeat how many times with cooling, is able to maintain this performance.Therefore this technique uses thermoplastic resin, is just able to achieve and is first granulated, It is molded after secondary dissolution granulated particles;Remodeling is heated after can repeatedly crushing repeatedly simultaneously, realizes recycling and reusing.
Plasticizer is epoxidized soybean oil and DOP dioctyl phthalate in the outer layer contacted with atmosphere.
Filler is one of carbon fiber, glass fibre or carbon black or a variety of in pet layer.Carbon fiber can make pet layer Toughness increases, and bending resistance compression strength is high.
Functional filler in high insulating layer thoroughly is polyamide, methyl methacrylate and crystalline polyester polyalcohol.
The ultraviolet absorber of the outer layer contacted with atmosphere is benzophenone, benzotriazole, triazines, substituted acrylonitrile One of class is a variety of.
Embodiment one
Solar photovoltaic battery component backboard includes successively outer layer, the first adhesive layer, PET by contacting with atmosphere from top to bottom Layer, the second adhesive layer, high insulating layer composition thoroughly;
The outer layer contacted with atmosphere is made of following parts by weight:
92 parts of cyclenes hydrocarbon type copolymer
7 parts of polyphenylene sulfide
3 parts of epoxidized soybean oil
1 part of DOP dioctyl phthalate
0.5 part of benzophenone
The pet layer is made of following parts by weight:
85 parts of polystyrene
10 parts of engineering plastics
3 parts of light stabilizer
0.8 part of carbon fiber;
High insulating layer thoroughly is made of following parts by weight:
80 parts of polyethylene copolymer
55 parts of silane grafted polyethylene
25 parts of polyolefin resin
2 parts of methyl methacrylate
1 part of polyamide
1 part of crystalline polyester polyalcohol
1 part of antioxidant.
It is uniform that three kinds of materials by the above formula are put into high-speed mixer and mixing, is then placed in blending and modifying in double screw extruder The raw material of respective film is made, pet layer film, outer membrane and high insulating layer of thin-film thoroughly use tape casting.Pet layer film two Backboard needed for carrying out compound be made with outer layer and high insulating layer thoroughly respectively after the corona glue coating of face.
Embodiment two
Solar photovoltaic battery component backboard includes successively outer layer, the first adhesive layer, PET by contacting with atmosphere from top to bottom Layer, the second adhesive layer, high insulating layer composition thoroughly;
The outer layer contacted with atmosphere is made of following parts by weight:
92 parts of cyclenes hydrocarbon type copolymer
5 parts of polyvinyl resin
2 parts of epoxidized soybean oil
2 parts of DOP dioctyl phthalate
0.5 part of benzotriazole
The pet layer is made of following parts by weight:
89 parts of polystyrene
12 parts of engineering plastics
4 parts of light stabilizer
2 parts of carbon black;
High insulating layer thoroughly is made of following parts by weight:
78 parts of polyethylene copolymer
68 parts of silane grafted polyethylene
18 parts of polyolefin resin
1 part of polyamide
2 parts of methyl methacrylate
2 parts of crystalline polyester polyalcohol
1.3 parts of antioxidant.
It is uniform that three kinds of materials by the above formula are put into high-speed mixer and mixing, is then placed in blending and modifying in double screw extruder The raw material of respective film is made, pet layer film, outer membrane and high insulating layer of thin-film thoroughly use tape casting.Pet layer film two Backboard needed for carrying out compound be made with outer layer and high insulating layer thoroughly respectively after the corona glue coating of face.
Embodiment three
Solar photovoltaic battery component backboard includes successively outer layer, the first adhesive layer, PET by contacting with atmosphere from top to bottom Layer, the second adhesive layer, high insulating layer composition thoroughly;
The outer layer contacted with atmosphere is made of following parts by weight:
92 parts of cyclenes hydrocarbon type copolymer
6 parts of polyvinyl resin
1 part of epoxidized soybean oil
2 parts of DOP dioctyl phthalate
0.8 part of group-substituted acrylonitrile
The pet layer is made of following parts by weight:
88 parts of polystyrene
10 parts of engineering plastics
4 parts of light stabilizer
2 parts of glass fibre;
High insulating layer thoroughly is made of following parts by weight:
90 parts of polyethylene copolymer
55 parts of silane grafted polyethylene
18 parts of polyolefin resin
1 part of polyamide
1 part of methyl methacrylate
1 part of crystalline polyester polyalcohol
1.5 parts of antioxidant.
It is uniform that three kinds of materials by the above formula are put into high-speed mixer and mixing, is then placed in blending and modifying in double screw extruder The raw material of respective film is made, pet layer film, outer membrane and high insulating layer of thin-film thoroughly use tape casting.Pet layer film two Backboard needed for carrying out compound be made with outer layer and high insulating layer thoroughly respectively after the corona glue coating of face.

Claims (9)

1. a kind of solar photovoltaic battery component backboard, it is characterised in that: from top to bottom successively by contacted with atmosphere outer layer, One adhesive layer, pet layer, the second adhesive layer, high insulating layer composition thoroughly;
The outer layer contacted with atmosphere is made of following parts by weight:
90 ~ 98 parts of cyclenes hydrocarbon type copolymer
0 ~ 10 part of thermoplastic resin
0 ~ 5 part of plasticizer
0.1 ~ 1 part of ultraviolet absorber
The pet layer is made of following parts by weight:
80 ~ 95 parts of polystyrene
0 ~ 15 part of engineering plastics
1 ~ 5 part of light stabilizer
0.1 ~ 2 part of filler;
Insulating layer is made of the height following parts by weight thoroughly:
50 ~ 95 parts of polyethylene copolymer
30 ~ 80 parts of silane grafted polyethylene
0 ~ 30 part of polyolefin resin
2 ~ 5 parts of functional filler
0.1 ~ 2 part of antioxidant.
2. a kind of solar photovoltaic battery component backboard as described in claim 1, it is characterised in that: first adhesive layer by Adhesive made of weathering stabilizers, acrylic resin and crosslinking catalyst crosslinking.
3. a kind of solar photovoltaic battery component backboard as described in claim 1, it is characterised in that: second adhesive layer by Adhesive made of maleic anhydride grafted polyethylene, acrylic resin and crosslinking catalyst crosslinking.
4. a kind of solar photovoltaic battery component backboard as claimed in claim 2 or claim 3, it is characterised in that: the cross-linking catalyst Agent is one of hexamethylene diamine, ethylenediamine, polyethyleneimine, triethylenediamine, isophorone diamine or a variety of.
5. a kind of solar photovoltaic battery component backboard as described in claim 1, it is characterised in that: described to be contacted with atmosphere Thermoplastic resin is one of polyphenylene sulfide, polyvinyl resin or acrylic resin or a variety of in outer layer.
6. a kind of solar photovoltaic battery component backboard as described in claim 1, it is characterised in that: described to be contacted with atmosphere Plasticizer is epoxidized soybean oil and DOP dioctyl phthalate in outer layer.
7. a kind of solar photovoltaic battery component backboard as described in claim 1, it is characterised in that: filled in the pet layer Object is one of carbon fiber, glass fibre or carbon black or a variety of.
8. a kind of solar photovoltaic battery component backboard as described in claim 1, it is characterised in that: in the high insulating layer thoroughly Functional filler be polyamide, methyl methacrylate and crystalline polyester polyalcohol.
9. a kind of solar photovoltaic battery component backboard as described in claim 1, it is characterised in that: described to be contacted with atmosphere Outer layer ultraviolet absorber be one of benzophenone, benzotriazole, triazines, group-substituted acrylonitrile or a variety of.
CN201910178322.8A 2019-03-11 2019-03-11 Solar photovoltaic cell module back plate Active CN110010716B (en)

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Application Number Priority Date Filing Date Title
CN201910178322.8A CN110010716B (en) 2019-03-11 2019-03-11 Solar photovoltaic cell module back plate

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CN110010716A true CN110010716A (en) 2019-07-12
CN110010716B CN110010716B (en) 2021-06-08

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111363394A (en) * 2020-04-13 2020-07-03 常州回天新材料有限公司 Transparent coating for solar photovoltaic cell module
CN111785803A (en) * 2020-06-02 2020-10-16 扬州艾能新能源有限公司 Anti-aging anti-cracking polycrystalline solar cell back plate
CN114701223A (en) * 2022-01-27 2022-07-05 浙江中聚材料有限公司 Solar cell backboard composite film and preparation method thereof
CN114872405A (en) * 2022-04-01 2022-08-09 浙江中聚材料有限公司 Weather-proof and anti-aging PO photovoltaic back plate and preparation method thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102623531A (en) * 2011-01-30 2012-08-01 苏州尚善新材料科技有限公司 Functional solar cell module backboard and manufacture method thereof
KR101487962B1 (en) * 2013-12-04 2015-01-30 율촌화학 주식회사 Back sheet for solar cell module
CN104494263A (en) * 2014-12-25 2015-04-08 杭州福斯特光伏材料股份有限公司 High-partial-discharge-voltage photovoltaic backplane
CN105336806A (en) * 2015-11-19 2016-02-17 中天光伏材料有限公司 High water resistance solar cell backboard used in 1500V photovoltaic module
CN107984842A (en) * 2017-11-23 2018-05-04 泰州隆基乐叶光伏科技有限公司 A kind of fluorine film, backboard and photovoltaic module
CN108682707A (en) * 2018-06-13 2018-10-19 常州回天新材料有限公司 A kind of solar photovoltaic battery component transparent back panel for generating electricity on two sides

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102623531A (en) * 2011-01-30 2012-08-01 苏州尚善新材料科技有限公司 Functional solar cell module backboard and manufacture method thereof
KR101487962B1 (en) * 2013-12-04 2015-01-30 율촌화학 주식회사 Back sheet for solar cell module
CN104494263A (en) * 2014-12-25 2015-04-08 杭州福斯特光伏材料股份有限公司 High-partial-discharge-voltage photovoltaic backplane
CN105336806A (en) * 2015-11-19 2016-02-17 中天光伏材料有限公司 High water resistance solar cell backboard used in 1500V photovoltaic module
CN107984842A (en) * 2017-11-23 2018-05-04 泰州隆基乐叶光伏科技有限公司 A kind of fluorine film, backboard and photovoltaic module
CN108682707A (en) * 2018-06-13 2018-10-19 常州回天新材料有限公司 A kind of solar photovoltaic battery component transparent back panel for generating electricity on two sides

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111363394A (en) * 2020-04-13 2020-07-03 常州回天新材料有限公司 Transparent coating for solar photovoltaic cell module
CN111785803A (en) * 2020-06-02 2020-10-16 扬州艾能新能源有限公司 Anti-aging anti-cracking polycrystalline solar cell back plate
CN114701223A (en) * 2022-01-27 2022-07-05 浙江中聚材料有限公司 Solar cell backboard composite film and preparation method thereof
CN114701223B (en) * 2022-01-27 2023-11-17 浙江中聚材料有限公司 Solar cell backboard composite film and preparation method thereof
CN114872405A (en) * 2022-04-01 2022-08-09 浙江中聚材料有限公司 Weather-proof and anti-aging PO photovoltaic back plate and preparation method thereof
CN114872405B (en) * 2022-04-01 2024-03-08 浙江中聚材料有限公司 Weather-resistant and anti-aging PO photovoltaic backboard and preparation method thereof

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