CN110007777A - Keycap integration package system and its assemble method - Google Patents
Keycap integration package system and its assemble method Download PDFInfo
- Publication number
- CN110007777A CN110007777A CN201910376375.0A CN201910376375A CN110007777A CN 110007777 A CN110007777 A CN 110007777A CN 201910376375 A CN201910376375 A CN 201910376375A CN 110007777 A CN110007777 A CN 110007777A
- Authority
- CN
- China
- Prior art keywords
- keycap
- plate
- runner
- cutting
- key core
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000010354 integration Effects 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000005520 cutting process Methods 0.000 claims abstract description 62
- 238000004080 punching Methods 0.000 claims abstract description 26
- 239000000047 product Substances 0.000 claims abstract description 9
- 239000007787 solid Substances 0.000 claims abstract description 8
- 239000011265 semifinished product Substances 0.000 claims abstract description 7
- 238000001746 injection moulding Methods 0.000 claims abstract description 6
- 238000000926 separation method Methods 0.000 claims abstract description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 33
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 22
- 229910052782 aluminium Inorganic materials 0.000 claims description 22
- 238000007598 dipping method Methods 0.000 claims description 19
- 239000011856 silicon-based particle Substances 0.000 claims description 13
- 230000009189 diving Effects 0.000 claims description 10
- 238000004064 recycling Methods 0.000 claims description 8
- 229920001342 Bakelite® Polymers 0.000 claims description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 239000004637 bakelite Substances 0.000 claims description 6
- 229920002799 BoPET Polymers 0.000 claims description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 239000000693 micelle Substances 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000002344 surface layer Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000012797 qualification Methods 0.000 abstract description 3
- 239000000243 solution Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/02—Input arrangements using manually operated switches, e.g. using keyboards or dials
- G06F3/0202—Constructional details or processes of manufacture of the input device
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- Human Computer Interaction (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Manufacture Of Switches (AREA)
Abstract
The invention discloses a kind of keycap integration package systems, including whole plate keycap, cutting workbench, key core plate and keycap assembling table；The whole plate keycap includes several independent keycaps that keycap entirety is connected by runner injection molding, and the keycap is integrally covered in cutting above runner jig plate, and the runner jig plate of cutting is the cored slab equipped with keycap hole location, and outer ring is solid jig plate；The cutting workbench is used for separation cut keycap；The key core plate is the semi-finished product key core plate equipped with scissor；The keycap assembling table is used to the whole plate keycap and the key core plate punching press being assembled into key core finished product.Original keycap in bulk is molded into integrated whole plate keycap by runner, changes original method installed one by one, time saving and energy saving, flexible and efficient, and reliability improves；It is easy to reject unqualified keycap, improves product qualification rate；It is suitable for the assembling production of large batch of keycap simultaneously.
Description
Technical field
The present invention relates to computer-aided equipments, and in particular, to a kind of keycap integration package system and its assembling side.
Background technique
At present in computer industry, because existing keycap is all the independent keycap of dispersion, i.e. every kind of keycap requires out one
Mold.During assembling, the assemble method for keyboard is manually one by one to be latched in keycap pressing by employee
Above key core, efficiency is very slow, and fraction defective is high, and required manpower and material resources are also very huge, lose more than gain.
Summary of the invention
It is an object of the invention to overcome the deficiencies of existing technologies, a kind of keycap integration assembling system assembled automatically is provided
System and its assemble method.
To achieve the above object, the invention adopts the following technical scheme:
A kind of keycap integration package system, including whole plate keycap, cutting workbench, key core plate and keycap assembly working
Platform；
The whole plate keycap includes several independent keycaps that keycap entirety is connected by runner injection molding, and the keycap is whole
It covers in cutting above runner jig plate, the runner jig plate of cutting is the cored slab equipped with keycap hole location, and outer ring is solid jig
Plate；
The cutting workbench is used for separation cut keycap；The key core plate is the semi-finished product key core plate equipped with scissor；
The keycap assembling table is used to the whole plate keycap and the key core plate punching press being assembled into key core finished product.
Its further technical solution are as follows: the runner jig plate of cutting is stainless steel plate；The solid jig plate is bakelite plate.
Its further technical solution are as follows: the cutting workbench includes: the pedestal set on bottom for bearing；Be set to institute
State several keycap recycling boxes of pedestal border；
It further include cutting runner punch die set on top, the runner punch die lower surface of cutting is equipped with the keycap hole location one by one
Corresponding protrusion；Described cut is connected between runner punch die and the pedestal by cutting off guide-localization column；It is described to cut runner punch die one
Side is equipped with through-hole, is sheathed on cutting guide-localization column outer ring；Cutting guide-localization column lower end is installed on the pedestal
Side, described cut in the runner punch die course of work move up and down along the cutting guide-localization column.
Its further technical solution are as follows: the runner punch die of cutting is punching block；The pedestal is bakelite plate.
Its further technical solution are as follows: the keycap assembling workbench bag includes: the aluminum dipping form pedestal set on bottom；The aluminum dipping form
Several pillars matched with the keycap are equipped with above pedestal；Jig diving board is set to the aluminum dipping form base upper surface；It further include setting
Upper mold punching in top passes through assembling guide-localization column connection, the upper mold between the upper mold punching and the aluminum dipping form pedestal
Punching side is equipped with through-hole, is sheathed on assembling guide-localization column outer ring；Assembling guide-localization column lower end is installed on institute
Aluminum dipping form pedestal side is stated, is moved up and down in institute's upper mold punching course of work along the assembling guide-localization column.
Its further technical solution are as follows: the jig diving board is aluminium sheet, and middle part is equipped with spring；The upper mold punching is steel
Plate.
Its further technical solution are as follows: the key core plate includes key core bottom plate；If being laid in the key core backplate surface
Dry silicon particle, the silicon particle and the keycap installation position correspond；Any silicon particle is equipped with scissor；It is described
Key core plate further includes the conductive film for being overlying on surface layer.
Its further technical solution are as follows: the scissor is POM foot；The silicon particle is liquid-state silicon micelle；The conduction
Film is PET film；The key core bottom plate is galvanized iron sheet.
A kind of keycap integration assemble method is suitable for keycap integration package system above-mentioned, comprising the following steps:
S1: all independent keycaps to be assembled are connected as an entirety by runner by design mold, and injection molding becomes whole plate
Keycap；
S2: whole plate keycap set is mounted in and is cut on runner jig plate；
S3: the runner jig plate of cutting for being loaded into whole plate keycap is put into cutting workbench, using cut runner punch die pushing rush
Power cuts off the runner on whole plate keycap, whole plate keycap is separated into independent keycap；Wherein, the keycap of secondary assembling processing is needed
Automatically flow into keycap recycling box；
S4: the runner jig plate of cutting for being separated into independent keycap is taken out；
S5: the key core plate for assembling scissor is put into and cuts runner jig plate upper surface and to proofread keycap opposite with key core
Position；
S6: the runner jig plate of cutting for assembling key core is put on keycap assembling table；
S7: being pushed, jig diving board downlink using upper mold punching, by pushing up on pillar above aluminum dipping form pedestal, is stayed in all
It cuts the keycap on runner jig plate and disposably withholds the scissor top for being assemblied in key core；
S8: taking out the key core semi-finished product that assembly is completed, the remaining keycap with balancing pole of assembled by hand, and key core group installs
At.
Compared with prior art the utility model has the advantages that
A kind of keycap integration package system of the invention is molded into integration by runner based on original keycap in bulk
Whole plate keycap technical characteristic, change the method that original keycap in bulk is manually installed one by one, it is time saving and energy saving, it is flexible and efficient,
Reliability improves；Based on the technical characteristic that cutting workbench and keycap assembling table separately work, cutting work and assembling work
It separately carries out, is easy to reject unqualified keycap, improve product qualification rate；It is suitable for the assembling production of large batch of keycap simultaneously；This
The keycap integration package system provided is provided, structure is simple, and it is low in cost, it is suitable for large-scale promotion application.
It is with reference to the accompanying drawing and specific real in order to be more clearly understood that above-mentioned purpose of the invention, characteristics and advantages
Applying mode, the present invention is described in further detail.
Detailed description of the invention
Fig. 1 is keycap provided by the invention and runner overall structure diagram；
Fig. 2 is that whole plate keycap respectively forms part-structure disassembled view；
Fig. 3 is cutting Working table structure schematic diagram；
Fig. 4 is the whole plate button cap structure schematic diagram containing independent keycap rejected after unqualified keycap；
Fig. 5 is the structural schematic diagram that whole plate keycap set is mounted in keycap assembling table section below；
Fig. 6 is the structural schematic diagram of key core plate；
Fig. 7 is the structural schematic diagram of keycap assembling table；
Fig. 8 is the key core finished product after being completed.
Appended drawing reference:
11 independent 12 runners of keycap
13 cut the solid jig plate of runner jig plate 14
15 keycap hole locations
21 pedestal, 22 keycap recycling box
23 cutting guide-localization columns 24 cut runner punch die
31 aluminum dipping form pedestal, 32 jig diving board
33 assembling 34 upper mold punchings of guide-localization column
41 key core bottom plate, 42 scissor
43 silicon particle, 44 conductive film
Specific embodiment
Many details are elaborated in following specific descriptions to facilitate a thorough understanding of the present invention, still the present invention is gone back
It can be different from the other modes of this description using other to realize, therefore, protection scope of the present invention is not by described below
Specific embodiment limitation.
As shown in figures 1-8, in specific embodiment 1, a kind of keycap integration package system provided by the invention, including whole plate
Keycap, cutting workbench, key core plate and keycap assembling table.
Whole plate keycap includes that several independent keycaps 11 for connecting into keycap entirety are molded by runner 12, and keycap integrally covers
In cutting above runner jig plate 13, cutting runner jig plate 13 is the cored slab equipped with keycap hole location 15, and outer ring is solid jig plate
14, guaranteeing also save material while being connected intensity；Cutting runner jig plate 13 is stainless steel plate；Solid jig plate 14
For bakelite plate.
It is whole for separation cut keycap to cut off workbench；Key core plate is the semi-finished product key core plate equipped with scissor 42；Key
Cap assembling table is used to whole plate keycap and key core plate punching press being assembled into key core finished product.
Cutting workbench includes: the pedestal 21 set on bottom for bearing；It is returned with several keycaps for being set to 21 border of pedestal
Box 22 is received, keycap recycling box 22 is divided into cutting workbench border, subsequent secondary for recycling underproof keycap product progress
Processing.
Further include cutting runner punch die 24 set on top, cuts 24 lower surface of runner punch die and be equipped with and 15 1 a pair of keycap hole location
The protrusion answered；It cuts and is connected between runner punch die 24 and pedestal 21 by cutting guide-localization column 23；24 side of runner punch die is cut to be equipped with
Through-hole is sheathed on cutting 23 outer ring of guide-localization column；Cutting 23 lower end of guide-localization column is installed on 21 side of pedestal, cuts runner punching
It is moved up and down in 24 course of work of mould along cutting guide-localization column 23.Cutting runner punch die 24 is punching block；Pedestal 21 is bakelite plate.
Keycap assembling workbench bag includes: the aluminum dipping form pedestal 31 set on bottom；It is equipped with and independent keycap 1 above aluminum dipping form pedestal 31
Matched several pillars；Jig diving board 32 is set to 31 upper surface of aluminum dipping form pedestal；It further include the upper mold punching 34 set on top, on
It is connected between stamping plate 34 and aluminum dipping form pedestal 31 by assembling guide-localization column 33,34 side of upper mold punching is equipped with through-hole, is sheathed on
Assemble 33 outer ring of guide-localization column；Assembling 33 lower end of guide-localization column is installed on 31 side of aluminum dipping form pedestal, 34 work of institute's upper mold punching
It is moved up and down during work along assembling guide-localization column 33.Jig diving board 32 is aluminium sheet, and middle part is equipped with spring；Upper mold punching 34 is
Steel plate.
Key core plate includes key core bottom plate 41；It is laid in several silicon particles 43 on 41 surface of key core bottom plate, silicon particle 43 and solely
Vertical 1 installation position of keycap corresponds；Any silicon particle 43 is equipped with scissor 42；Key core plate further includes the conduction for being overlying on surface layer
Film 44.Scissor 42 is POM foot；Silicon particle 43 is liquid-state silicon micelle；Conductive film 44 is PET film；Key core bottom plate 41 is galvanized iron
Plate.
A kind of keycap integration assemble method is suitable for keycap integration package system above-mentioned, comprising the following steps:
S1: all independent keycaps to be assembled are connected as an entirety by runner by design mold, and injection molding becomes whole plate
Keycap；
S2: whole plate keycap set is mounted in and is cut on runner jig plate；
S3: the runner jig plate of cutting for being loaded into whole plate keycap is put into cutting workbench, using cut runner punch die pushing rush
Power cuts off the runner on whole plate keycap, whole plate keycap is separated into independent keycap；Wherein, the keycap of secondary assembling processing is needed
Automatically flow into keycap recycling box；
S4: the runner jig plate of cutting for being separated into independent keycap is taken out；
S5: the key core plate for assembling scissor is put into and cuts runner jig plate upper surface and to proofread keycap opposite with key core
Position；
S6: the runner jig plate of cutting for assembling key core is put on keycap assembling table；
S7: being pushed, 32 downlink of jig diving board using upper mold punching, by pushing up on pillar above aluminum dipping form pedestal, is stayed all
It is assemblied in above the scissor of key core cutting the keycap on runner jig plate and disposably withholding；
S8: taking out the key core semi-finished product that assembly is completed, the remaining keycap with balancing pole of assembled by hand, and key core group installs
At.
In conclusion a kind of keycap integration package system of the invention, is infused based on original keycap in bulk by runner
Modeling is the technical characteristic of the whole plate keycap of integration, changes the method that original keycap in bulk is manually installed one by one, time saving and energy saving,
Flexible and efficient, reliability improves；Based on the technical characteristic that cutting workbench and keycap assembling table separately work, work is cut off
It is separately carried out with assembly working, is easy to reject unqualified keycap, improve product qualification rate；It is suitable for large batch of keycap simultaneously to assemble
Production；Keycap integration package system provided by the invention, structure is simple, low in cost, is suitable for large-scale promotion application.
It is above-mentioned that technology contents of the invention are only further illustrated with embodiment, in order to understand, but do not represent the present invention
Embodiment be only limitted to this, it is any to extend according to the technology done of the present invention or recreation, by protection of the invention.This hair
Bright protection scope is subject to claims.
Claims (9)
1. a kind of keycap integration package system, which is characterized in that including whole plate keycap, cutting workbench, key core plate and keycap
Assembling table；
The whole plate keycap includes several independent keycaps that keycap entirety is connected by runner injection molding, and the keycap integrally covers
In cutting above runner jig plate, the runner jig plate of cutting is the cored slab equipped with keycap hole location, and outer ring is solid jig plate；
The cutting workbench is used for separation cut keycap；The key core plate is the semi-finished product key core plate equipped with scissor；It is described
Keycap assembling table is used to the whole plate keycap and the key core plate punching press being assembled into key core finished product.
2. keycap integration package system according to claim 1, which is characterized in that the runner jig plate of cutting is stainless
Steel plate；The solid jig plate is bakelite plate.
3. keycap integration package system according to claim 1, which is characterized in that the cutting workbench includes: to set
In pedestal of the bottom for bearing；With several keycap recycling boxes for being set to the pedestal border；
It further include cutting runner punch die set on top, the runner punch die lower surface of cutting is equipped with and keycap hole location one-to-one correspondence
Protrusion；Described cut is connected between runner punch die and the pedestal by cutting off guide-localization column；The runner punch die side of cutting is set
There is through-hole, is sheathed on cutting guide-localization column outer ring；Cutting guide-localization column lower end is installed on the pedestal side,
Described cut in the runner punch die course of work moves up and down along the cutting guide-localization column.
4. keycap integration package system according to claim 3, which is characterized in that the runner punch die of cutting is punching block；
The pedestal is bakelite plate.
5. keycap integration package system according to claim 1, which is characterized in that the keycap assembles workbench bag
It includes: the aluminum dipping form pedestal set on bottom；Several pillars matched with the keycap are equipped with above the aluminum dipping form pedestal；Jig diving board,
Set on the aluminum dipping form base upper surface；It further include the upper mold punching set on top, between the upper mold punching and the aluminum dipping form pedestal
By assembling guide-localization column connection, upper mold punching side is equipped with through-hole, is sheathed on assembling guide-localization column outer ring；
Assembling guide-localization column lower end is installed on aluminum dipping form pedestal side, leads in institute's upper mold punching course of work along the assembling
It is moved up and down to positioning column.
6. keycap integration package system according to claim 5, which is characterized in that the jig diving board is aluminium sheet, in
Portion is equipped with spring；The upper mold punching is steel plate.
7. keycap integration package system according to claim 1, which is characterized in that the key core plate includes key core bottom
Plate；Several silicon particles of the key core backplate surface are laid in, the silicon particle and the keycap installation position correspond；Appoint
One silicon particle is equipped with scissor；The key core plate further includes the conductive film for being overlying on surface layer.
8. keycap integration package system according to claim 7, which is characterized in that the scissor is POM foot；It is described
Silicon particle is liquid-state silicon micelle；The conductive film is PET film；The key core bottom plate is galvanized iron sheet.
9. a kind of keycap integration assemble method is suitable for the described in any item keycap integration package systems of claim 1-8,
Characterized by comprising the following steps:
S1: all independent keycaps to be assembled are connected as an entirety by runner by design mold, and injection molding becomes whole plate key
Cap；
S2: whole plate keycap set is mounted in and is cut on runner jig plate；
S3: the runner jig plate of cutting for being loaded into whole plate keycap is put into cutting workbench, using the impulse force for cutting the pushing of runner punch die, cuts
Runner on disconnected whole plate keycap, is separated into independent keycap for whole plate keycap；Wherein, the keycap of secondary assembling processing is needed to flow automatically
Enter keycap recycling box；
S4: the runner jig plate of cutting for being separated into independent keycap is taken out；
S5: the key core plate for assembling scissor is put into the opposite position cut runner jig plate upper surface and proofread keycap Yu key core
It sets；
S6: the runner jig plate of cutting for assembling key core is put on keycap assembling table；
S7: being pushed, jig diving board downlink using upper mold punching, and by pushing up on pillar above aluminum dipping form pedestal, all stay in is cut stream
Keycap on road jig plate, which is disposably withheld, to be assemblied in above the scissor of key core；
S8: taking out the key core semi-finished product that assembly is completed, the remaining keycap with balancing pole of assembled by hand, and key core is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910376375.0A CN110007777A (en) | 2019-05-07 | 2019-05-07 | Keycap integration package system and its assemble method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910376375.0A CN110007777A (en) | 2019-05-07 | 2019-05-07 | Keycap integration package system and its assemble method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110007777A true CN110007777A (en) | 2019-07-12 |
Family
ID=67176054
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910376375.0A Pending CN110007777A (en) | 2019-05-07 | 2019-05-07 | Keycap integration package system and its assemble method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110007777A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111730811A (en) * | 2020-06-24 | 2020-10-02 | 深圳市航世科技有限公司 | Common-mode injection mold for keycaps and bottom plate and keyboard production method |
| CN113696422A (en) * | 2021-10-13 | 2021-11-26 | 昆山誉恒精密机械有限公司 | Injection mold frame of keyboard |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203165737U (en) * | 2013-03-25 | 2013-08-28 | 深圳市德众恒工业有限公司 | Keycap machine |
| CN109228181A (en) * | 2018-08-22 | 2019-01-18 | 深圳市航世科技有限公司 | A kind of production of keycap and mounting process |
| CN109637866A (en) * | 2018-12-12 | 2019-04-16 | 深圳市时令数码科技有限公司 | A kind of anti-stingy keyboard of key |
| CN209980190U (en) * | 2019-05-07 | 2020-01-21 | 东莞金模电子科技有限公司 | Keycap integrated assembling system |
-
2019
- 2019-05-07 CN CN201910376375.0A patent/CN110007777A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203165737U (en) * | 2013-03-25 | 2013-08-28 | 深圳市德众恒工业有限公司 | Keycap machine |
| CN109228181A (en) * | 2018-08-22 | 2019-01-18 | 深圳市航世科技有限公司 | A kind of production of keycap and mounting process |
| CN109637866A (en) * | 2018-12-12 | 2019-04-16 | 深圳市时令数码科技有限公司 | A kind of anti-stingy keyboard of key |
| CN209980190U (en) * | 2019-05-07 | 2020-01-21 | 东莞金模电子科技有限公司 | Keycap integrated assembling system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111730811A (en) * | 2020-06-24 | 2020-10-02 | 深圳市航世科技有限公司 | Common-mode injection mold for keycaps and bottom plate and keyboard production method |
| CN113696422A (en) * | 2021-10-13 | 2021-11-26 | 昆山誉恒精密机械有限公司 | Injection mold frame of keyboard |
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