CN110005175A - A kind of house ornamentation automatic intelligent U.S.A seams standby - Google Patents
A kind of house ornamentation automatic intelligent U.S.A seams standby Download PDFInfo
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- CN110005175A CN110005175A CN201910265803.2A CN201910265803A CN110005175A CN 110005175 A CN110005175 A CN 110005175A CN 201910265803 A CN201910265803 A CN 201910265803A CN 110005175 A CN110005175 A CN 110005175A
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- 230000007246 mechanism Effects 0.000 claims abstract description 78
- 238000004140 cleaning Methods 0.000 claims abstract description 38
- 238000009434 installation Methods 0.000 claims abstract description 7
- 239000000919 ceramic Substances 0.000 claims description 29
- 239000000428 dust Substances 0.000 claims description 28
- 230000033001 locomotion Effects 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 14
- 230000008878 coupling Effects 0.000 claims description 13
- 238000010168 coupling process Methods 0.000 claims description 13
- 238000005859 coupling reaction Methods 0.000 claims description 13
- 238000002156 mixing Methods 0.000 claims description 13
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- 238000011049 filling Methods 0.000 claims description 10
- 238000003754 machining Methods 0.000 claims description 10
- 238000009966 trimming Methods 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 5
- 230000013011 mating Effects 0.000 claims description 3
- 230000008450 motivation Effects 0.000 claims 2
- 238000010276 construction Methods 0.000 abstract description 3
- 230000007547 defect Effects 0.000 abstract description 3
- 238000005034 decoration Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 17
- 230000008569 process Effects 0.000 description 12
- 239000000243 solution Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 8
- 239000011449 brick Substances 0.000 description 6
- 238000013461 design Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000005498 polishing Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000008520 organization Effects 0.000 description 2
- 238000005453 pelletization Methods 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 239000004836 Glue Stick Substances 0.000 description 1
- 206010023202 Joint deposit Diseases 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
- 238000004018 waxing Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/165—Implements for finishing work on buildings for finishing joints, e.g. implements for raking or filling joints, jointers
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Cleaning In General (AREA)
Abstract
It seams standby the invention discloses a kind of house ornamentation automatic intelligent U.S.A, is related to construction and decoration equipment technical field.Including board bracket, X-axis track, X-axis driving mechanism, Y-axis track, Y-axis driving mechanism, the first connecting plate, the second connecting plate, mounting plate, singlechip controller, fluting cleaning mechanism and injecting system for compacting；X-axis track installation is above board bracket, X-axis driving mechanism is vertical with X-axis track to be cooperatively connected, and it is arranged in the top of track, Y-axis track is vertically arranged with X-axis track, Y-axis driving mechanism is vertical with Y-axis track to be cooperatively connected, and singlechip controller is connected with X-axis driving mechanism, Y-axis driving mechanism, fluting cleaning mechanism and the control of injecting system for compacting respectively；The equipment is replaced the labour of people by machine, improves operating efficiency, reduces cost of labor；It can guarantee that greatest extent plastic emitting is uniform using machinery operation simultaneously, make up the defect that operation quality is determined by proficiency of workers completely, reduce Job Operations threshold.
Description
Technical field
The present invention relates to construction and decoration equipment technical field more particularly to a kind of house ornamentation automatic intelligent U.S.A seam it is standby.
Background technique
As the improvement of people's living standards, people more pursue living environment health, health, beautiful, and ceramic tile
U.S. seam is exactly a kind of house ornamentation process being thus derived.Ceramic tile seam is not only beautiful after U.S. seam construction, and can effectively prevent porcelain
Brickwork joint deposits dirty, blackening, while being able to suppress the growth of bacterium.City's furring tile U.S. seam is manual operation at present, is expended a large amount of
Manpower and time, and effect relies primarily on the proficiency of worker, unstability is high；Meanwhile often going out when manual filling operation
Reveal the problems such as glue is difficult, uneven.
Since ceramic tile U.S. seam is the house ornamentation operation being just derived in recent years, so there are no such full-automations in the market
Product.City's furring tile U.S. seam is all by being accomplished manually at present.According to investigation, there are mainly two types of semi-automatic U.S. seams on the market at present
Machine is all to concentrate on filling work procedure.The first is the pressure extrusion joint trimming agent glue stick bucket bottom piston using air compressor machine, is also needed artificial
Mobile glue rifle, and air compressor machine work noise is big, pressure transient, causes plastic emitting uneven, and this design only alleviates work
The labor intensity of the extrusion process of people, and automation is not implemented.Second is to realize the automatic of ceramic tile seam using the robot that tracks
Track filling.But such U.S. seam machine is only capable of completing the U.S. seam of floor ceramic tile, can not stitch, and the speed that tracks is slow, be easy to wall brick beauty
Receive the influence of bottom surface sundries.
Some intelligent equipments are disclosed in existing technical literature, e.g., Patent No. 201720637944 .9 is entitled
A kind of patent of fully-automatic intelligent U.S. seam machine comprising the slotted wall polishing system of rectilinear orbit, translational frame, slot sidewall of polishing
System, remove gap in residue gap dust pelletizing system and into gap inject ceramic tile joint trimming agent injecting system, the shiftable frame
Frame is slidably mounted on the rectilinear orbit, and the polishing system, gap dust pelletizing system and injecting system are installed in described flat
It moves on frame, further includes tracks positioned system and shutdown system, be respectively used to the positioning of rectilinear orbit and translational frame is driven to stop
Only move.Using the above structure, the utility model can buckle seam to the ceramic tile gap on straight line automatically, polish, remove
The work of dirt and injecting, working efficiency is fast, and intelligence degree is high, and U.S. seam effect stability is uniform, practical.The patent can only
The U.S. seam of the floor tile on straight line is solved, varied for existing tile laying method, common method has fish-bone spelling on the market
Method, humanoid spelling, diagonal spelling, ridge spelling etc., the technical solution of the patent disclosure is not can solve, and for wall brick
U.S. seam, the technical solution of the patent disclosure is also that irrealizable, above technical problem has been retained in straight line or floor tile
The design that carries out of U.S. seam, and automation can not achieve for Multiple Shape patch block mode, therefore urgent need to resolve is realized and automated.
Summary of the invention
Seam standby technical problem to be solved by the invention is to provide a kind of house ornamentation automatic intelligent U.S.A, the equipment is by machine
Instead of the labour of people, operating efficiency is improved, reduces cost of labor；It can guarantee that greatest extent plastic emitting is equal using machinery operation simultaneously
It is even, the defect that operation quality is determined by proficiency of workers completely is made up, Job Operations threshold is reduced.
In order to solve the above technical problems, the technical solution used in the present invention is: a kind of house ornamentation automatic intelligent U.S.A seams
It is standby, including board bracket, X-axis track, X-axis driving mechanism, Y-axis track, Y-axis driving mechanism, the first connecting plate, the second connection
Plate, mounting plate, singlechip controller, fluting cleaning mechanism and injecting system for compacting；The X-axis track installation is in the board branch
Above frame, the X-axis driving mechanism is vertical with the X-axis track to be cooperatively connected, and is arranged in the top of X-axis track, the X-axis
Driving mechanism side is fixedly connected by the first connecting plate with Y-axis track, and the Y-axis track is vertically arranged with X-axis track, described
Y-axis driving mechanism is vertical with the Y-axis track to be cooperatively connected, and Y-axis driving mechanism side passes through the second connecting plate and installation
Plate is fixedly connected, and the singlechip controller, fluting cleaning mechanism and injecting system for compacting are detachable with the mounting plate respectively
Connection；The singlechip controller respectively with X-axis driving mechanism, Y-axis driving mechanism, fluting cleaning mechanism and injecting system for compacting
Control connection；
The X-axis driving mechanism includes X-axis stepper motor, X-axis motor rack, X-axis shaft coupling and X-axis gear, the X-axis stepping electricity
Machine is connect by fastener with X-axis motor rack, and the driving shaft of the X-axis stepper motor is mutually fitted by X-axis shaft coupling with X-axis gear
With being fixedly connected；It is equipped with X-axis rack gear in the groove of the X-axis track, and is connected by meshing transmission with the X-axis gear, X-axis stepping
The movement of motor drives entire X-axis driving mechanism to move along X-axis track；
The Y-axis driving mechanism includes y-axis stepper motor, y-axis motor frame, Y-axis shaft coupling and Y-axis gear, the Y-axis stepping electricity
Machine is connect by fastener with y-axis motor frame, and the driving shaft of the y-axis stepper motor is mutually fitted by Y-axis shaft coupling with Y-axis gear
With being fixedly connected；It is equipped with Y-axis rack gear in the groove of the Y-axis track, and is connected by meshing transmission with the Y-axis gear, Y-axis stepping
The movement of motor drives entire Y-axis driving mechanism to move along Y-axis track；
The fixed company of sliding block on first connecting plate generally L-type connecting plate, first connecting plate bottom end and X-axis track
Connect, and and be adapted and be fixedly connected with X-axis motor rack bottom end, lateral ends are fixedly connected with Y-axis track bottom end by fastener,
And the first cushion block of adjustment position is additionally provided between lateral ends and Y-axis track bottom end, Y-axis track can be driven along X-motion；
The fixed company of sliding block on second connecting plate generally L-type connecting plate, second connecting plate bottom end and Y-axis track
Connect, and and be adapted and be fixedly connected with y-axis motor frame bottom end, lateral ends are fixedly connected with the mounting plate by fastener, and
It is additionally provided with the second cushion block of adjustment position between lateral ends and the mounting plate, mounting plate can be driven along Y-motion；
The X-axis track, X-axis driving mechanism, Y-axis track and Y-axis driving mechanism combination building two dimensional motion track, can be according to list
The instruction of piece machine controller, accurately reaches the location of instruction；
The mounting plate is rectangular mounting plate, and plate body, which is equipped with, facilitates installation singlechip controller, fluting cleaning mechanism or note
The working end of several mounting holes of agent system for compacting, the fluting cleaning mechanism or injecting system for compacting is according to the distance of ceramic tile
Size, be mounted on mounting plate is adapted position；
The singlechip controller receives the machining path information data of computer generation, and will be at machining path information data
Complete machine is driven to work along machining path after reason.
The technical solution advanced optimized is that the fluting cleaning mechanism includes electric grooving knife, sweep-up pipe, arc-shaped clamp
And dust catcher, the sweep-up pipe is sleeved on the outside at the necking tool end of electric grooving knife, and the two snaps connection, the arc card
The electric grooving knife is fixed on the mounting plate by hoop, and the dust catcher is connected to the ash for collecting ceramic tile seam with sweep-up pipe
Dirt.
The technical solution advanced optimized is that the sweep-up pipe is made of dust collecting part and dust delivery section, the dust
Collection portion and dust delivery section are interconnected, two-by-two vertically, integral into T-type.
The technical solution advanced optimized is that the injecting system for compacting includes discharge nozzle, barrel, barrel frame, first pushes away
Bar, the second push rod, third connecting plate, the 4th connecting plate, sliding rail platform, sliding rail mould group, lead screw assembly, consolidated structure and lead screw stepping
Motor；The barrel is mounted on barrel frame, and described barrel the same end is connected to connection with discharge nozzle, and the consolidated structure is sleeved on
The outlet end of the discharge nozzle, first push rod and second push rod one end are set in barrel, and the other end is respectively with
Three connecting plates and the 4th connecting plate are fixedly connected, and the third connecting plate and the 4th connecting plate other end are separately mounted to the silk
The sliding block two side ends of thick stick component, the sliding rail mould group are mounted in the sliding rail platform groove, and with the barrel frame with always
On line direction, the lead screw assembly is installed above the sliding rail platform, the cunning of the sliding block of the lead screw assembly and the sliding rail mould group
Block is fixedly connected by fastener, and the lead screw stepper motor is mounted on one end of the lead screw assembly, for driving lead screw sliding
Block linear motion.
The technical solution advanced optimized is that the discharge nozzle includes mixing unit, siphunculus and ball head, described siphunculus one end
It is connect with mixing unit, the other end is connect with ball head, and the mixing unit is connected to two and discharging cylinder respectively, for mixing U.S. seam
Agent.
It is hollow trapezoid shape cone that the technical solution advanced optimized, which is the consolidated structure, internal filling sponge, outside sponge
Surface is coated with wax, and is set with and connects with the ball head of the discharge nozzle.
The technical solution advanced optimized is made for the X-axis track and Y-axis track using Isometric structure profile, and
X-axis track and Y-axis track can be extended between any two by fastener assembly to be connected.
The beneficial effects of adopting the technical scheme are that compared with traditional U.S. seam equipment operation in place of progress such as
Under:
1) it is used by the instructing combination of single-chip microcontroller control and stepper motor, realizes intelligence, the automation of U.S. seam operation；
2) X-axis track and Y-axis rail are all made of sliceable structure, and can be realized two-dimentional operation, can adapt to different house types and
Work surface, is not only applicable in the U.S. seam operation of wall brick, while being suitable for the U.S. seam operation of floor tile；
3) by the evenly arranged mounting hole of design in mounting plate, fluting cleaning mechanism and injecting system for compacting can be fast implemented
Dismounting；
4) fluting is effectively guaranteed by cleaning mechanism of slotting to carry out simultaneously with cleaning, the dust for generating fluting is clear in time
Reason, avoids the pollution of environment；
5) by the screw propulsion of the stepper motor of injecting system for compacting, it can guarantee uniform plastic emitting to greatest extent, to save
Material ensure that the saturation degree and integrality of U.S. seam by the design of consolidated structure；
6) ensure that relative position and relative motion required by realizing set process use as far as possible under the conditions of economically and reasonably
Shorter transmission chain improves transmission accuracy and transmission efficiency to simplify the internal structure of an organization；
It 7) should be convenient for the observation course of work；Convenient for operation, adjustment and maintenance；
8) structure is simple, and reliably, easy to process and assembly reduces manufacturing cost；
9) it realizes do mechanization operation, greatlys save cost of labor, shorten the activity duration；
10) graphic hotsopt data are laid with according to ceramic tile to work so that single-chip microcontroller be made to control stepper motor, it only need to be by the reality of ceramic tile
The problem of laying state editor, ceramic tile seam is not straight caused by being effectively prevented in this way because of artificial laying ceramic tile, and operation damages ceramic tile.
Detailed description of the invention
Fig. 1 is present invention fluting cleaning mechanism structural schematic diagram；
Fig. 2 is injecting system for compacting structural schematic diagram of the present invention；
Fig. 3 is X-axis driving mechanism perspective view of the explosion in Fig. 1；
Fig. 4 is the first connecting board structure schematic diagram in Fig. 1；
Fig. 5 is electric grooving knife structural schematic diagram in Fig. 1；
Fig. 6 is sliding rail platform structural schematic diagram in Fig. 2；
Fig. 7 is barrel frame structural schematic diagram in Fig. 2；
Fig. 8 is the structural schematic diagram of consolidated structure in Fig. 2；
Wherein, 1 bracket, 2 first connecting plates, 3X spindle motor frame, 4X axis track, 5X axis rack gear, 6X shaft step motor, 7Y axis rail
Road, 8Y axis rack gear, 9Y shaft step motor, 10 mounting plates, 11 arc-shaped clamps, 12 electric grooving knives, 13 sweep-up pipes, 14 necking tools,
15 sliding rail platforms, 16 sliding rail mould groups, 17 lead screw stepper motors, 18 lead screw assemblies, 19 sliding-rail slidings, 20 second connecting plates, 21 thirds
Connecting plate, 22 the 4th connecting plates, 23 barrel framves, 24 barrels, 25 mixing unit, 26 siphunculus, 27 ball heads, 28 consolidated structures, 29X axis
Shaft coupling, 30X shaft gear, 31 first cushion blocks.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
As depicted in figs. 1 and 2, the invention discloses a kind of house ornamentation automatic intelligent U.S.A to seam standby, including board bracket 1, X
Axis track 4, X-axis driving mechanism, Y-axis track 7, Y-axis driving mechanism, the first connecting plate 2, the second connecting plate 20, mounting plate 10, list
Piece machine controller, fluting cleaning mechanism and injecting system for compacting；The X-axis track 4 is mounted on 1 top of board bracket, institute
The mating connection vertical with the X-axis track 4 of X-axis driving mechanism is stated, and is arranged in the top of X-axis track 4, the X-axis driving machine
Structure side is fixedly connected by the first connecting plate 2 with Y-axis track 7, and the Y-axis track 7 is vertically arranged with X-axis track 4, the Y
Axis driving mechanism is vertical with the Y-axis track 7 to be cooperatively connected, and Y-axis driving mechanism side passes through the second connecting plate 20 and peace
Loading board 10 is fixedly connected, the singlechip controller, fluting cleaning mechanism and injecting system for compacting respectively with the mounting plate 10
It is detachably connected；The singlechip controller respectively with X-axis driving mechanism, Y-axis driving mechanism, fluting cleaning mechanism and injecting pressure
Real mechanism controls connection；
The X-axis driving mechanism includes X-axis stepper motor 6, X-axis motor rack 3, X-axis shaft coupling 29 and X-axis gear 30, the X-axis
Stepper motor 6 connect by fastener with X-axis motor rack 3, the driving shaft of the X-axis stepper motor 6 pass through X-axis shaft coupling 29 and
X-axis gear 30, which is adapted, to be fixedly connected；It is equipped with X-axis rack gear 5 in the groove of the X-axis track 4, and is nibbled with the X-axis gear 30
Transmission connection is closed, the movement of X-axis stepper motor 6 drives entire X-axis driving mechanism to move along X-axis track 4, can refer to Fig. 3 explosion
Structural scheme of mechanism；
The Y-axis driving mechanism includes y-axis stepper motor 9, y-axis motor frame, Y-axis shaft coupling and Y-axis gear, the Y-axis stepping
Motor 9 is connect by fastener with y-axis motor frame, and the driving shaft of the y-axis stepper motor 9 passes through Y-axis shaft coupling and Y-axis gear
It is adapted and is fixedly connected；It is equipped with Y-axis rack gear 8 in the groove of the Y-axis track 7, and is connected by meshing transmission with the Y-axis gear, Y
The movement of shaft step motor 9 drives entire Y-axis driving mechanism to move along Y-axis track 7；
First connecting plate 2 generally L-type connecting plate, 2 bottom end of the first connecting plate are fixed with the sliding block on X-axis track 4
Connection, and and be adapted and be fixedly connected with 3 bottom end of X-axis motor rack, lateral ends are fixed with 7 bottom end of Y-axis track by fastener
Connection, and the first cushion block 31 of adjustment position is additionally provided between 7 bottom end of lateral ends and Y-axis track, Y-axis track 7 can be driven along X
It is axially moved；
Sliding block on second connecting plate 20 generally L-type connecting plate, 20 bottom end of the second connecting plate and Y-axis track 7 is solid
Fixed connection, and and be adapted and be fixedly connected with y-axis motor frame bottom end, lateral ends and the mounting plate 10 pass through the fixed company of fastener
It connects, and is additionally provided with the second cushion block of adjustment position between lateral ends and the mounting plate 10, mounting plate 10 can be driven to transport along Y-axis
It is dynamic；
The X-axis track 4, X-axis driving mechanism, Y-axis track 7 and Y-axis driving mechanism combination building two dimensional motion track, can basis
The instruction of singlechip controller, accurately reaches the location of instruction；
The mounting plate 10 is rectangular mounting plate 10, and plate body, which is equipped with, facilitates installation singlechip controller, fluting cleaning mechanism
Or several mounting holes of injecting system for compacting, it is described fluting cleaning mechanism or injecting system for compacting working end according to ceramic tile
Apart from size, be mounted on mounting plate 10 is adapted position；
The singlechip controller receives the machining path information data of computer generation, and will be at machining path information data
Complete machine is driven to work along machining path after reason.
Specific embodiment be the fluting cleaning mechanism include electric grooving knife 12, sweep-up pipe 13, arc-shaped clamp 11 and
Dust catcher, the sweep-up pipe 13 is sleeved on the outside at the necking tool end of electric grooving knife 12, and the two snaps connection, the arc
The electric grooving knife 12 is fixed on the mounting plate 10 by clip 11, and the dust catcher is connected to sweep-up pipe 13 for collecting
The dust of ceramic tile seam, specific structure can refer to shown in Fig. 5.
Specific embodiment is that the sweep-up pipe 13 is made of dust collecting part and dust delivery section, the dust collecting part
It is interconnected with dust delivery section, two-by-two vertically, integral into T-type.
Specific embodiment is that the injecting system for compacting includes discharge nozzle, barrel 24, barrel frame 23, the first push rod, the
Two push rods, third connecting plate 21, the 4th connecting plate 22, sliding rail platform 15, sliding rail mould group 16, lead screw assembly 18,28 and of consolidated structure
Lead screw stepper motor 17；The barrel 24 is mounted on barrel frame 23, and described 24 the same end of barrel is connected to connection, institute with discharge nozzle
The outlet end that consolidated structure 28 is sleeved on the discharge nozzle is stated, first push rod and second push rod one end are set in barrel
In 24, the other end is fixedly connected with third connecting plate 21 and the 4th connecting plate 22 respectively, and the third connecting plate 21 and the 4th connects
22 other end of fishplate bar is separately mounted to the sliding block two side ends of the lead screw assembly 18, and the sliding rail mould group 16 is mounted on the sliding rail
In 15 groove of platform, and with the barrel frame 23 in same rectilinear direction, the lead screw assembly 18 is installed on the sliding rail platform 15
Side, the sliding block of the lead screw assembly 18 are fixedly connected with the sliding block of the sliding rail mould group 16 by fastener, the lead screw stepping
Motor 17 is mounted on one end of the lead screw assembly 18, for driving screw slider to move along a straight line, can refer to Fig. 6 structural representation
Figure.
Specific embodiment is that the discharge nozzle includes mixing unit 25, siphunculus 26 and ball head 27, described 26 one end of siphunculus
It is connect with mixing unit 25, the other end is connect with ball head 27, and the mixing unit 25 is connected to two and discharging cylinder 24 respectively, is used for
Mix joint trimming agent.
Specific embodiment is that the consolidated structure 28 is hollow trapezoid shape cone, and internal filling sponge, sponge outer surface applies
There is wax, and be set with and connect with the ball head of the discharge nozzle 27, can refer to Fig. 8 structural schematic diagram.
Specific embodiment is made for the X-axis track 4 and Y-axis track 7 using Isometric structure profile, and X-axis rail
Road 4 and Y-axis track 7 can be extended between any two by fastener assembly to be connected.
It is that the seam operation of ceramic tile U.S. is made to realize automation, intelligence that the present invention, which develops purpose,.The present invention replaces people's by machine
Labour improves operating efficiency, reduces cost of labor；It can guarantee that greatest extent plastic emitting is uniform using machinery operation simultaneously, make up
The defect that operation quality is determined by proficiency of workers completely reduces Job Operations threshold.
For realize structure quick splicing, X, Y-axis slideway using etc. long profiles, while using can be achieved splicing gear teeth
Strip transmission mechanism.The U.S. seam operation of floor tile can not only be realized using slideway structure, while can realize the U.S. seam operation of wall brick.Figure
It is shown as the U.S. seam job state of wall brick, to realize splicing and dismounting, using standard sections.Drive mechanism uses rack-and-pinion knot
Structure, rack gear are bolted with profile, and gear and stepper motor are installed on the first connecting plate, the first connecting plate and second jointly
Connecting plate is mainly used for the connection of X-axis slideway Yu Y-axis slideway, Y-axis slideway and actuator mounting plate.Second connecting plate passes through screw
It is connect respectively with sliding-rail sliding and Y-axis slideway and actuator mounting plate.When work, gear is rotated with stepper motor, drives connection
Plate is moved along rack gear.Uniformly distributed screw rod screw hole mounting hole, facilitates fluting cleaning mechanism and injecting pressure on single-chip microcontroller actuator mounting plate
The installation of real machine structure.
Fluting cleaning mechanism mainly completes fluting and cleaning work.Its structure mainly has the groups such as electric grooving knife, sweep-up pipe
At sweep-up pipe is sleeved on outside necking tool, is connected by arc-shaped clamp.Necking tool works the dust of generation under the drive of the motor
It is cleared up in time by the dust catcher of housing, to effectively avoid environmental pollution.
Injecting system for compacting includes discharge nozzle, barrel frame, sliding rail platform, sliding rail mould group, lead screw assembly, consolidated structure and lead screw
Stepper motor；Barrel is placed in barrel frame by buckle, and discharge nozzle is connected through a screw thread with barrel, the ball head processing of discharge nozzle
At spherical shape, the injection groove of joint trimming agent maximum possible limit ensure that, and be combined into one with consolidated structure, for being compacted U.S. seam
Agent, and in compacting process, the cavernous body for being coated with wax filled inside consolidated structure, encourage during the work time ditch seam it is other directly into
Row waxing, and then guarantee in later period scale removal process, the extra joint trimming agent of easy cleaning, work, lead screw step motor control silk
Joint trimming agent is pushed into mixing discharging from barrel under the driving of screw slider, finally squeezes into groove, complete by thick stick slide block movement, push rod
Filling.
The present invention integrates fluting and cleaning process according to U.S. seam actual job requirement, filling and compacting process integration.It opens
Slot knife and cleaning tool are fixed with special stand, are seamed standby electric grooving knife by single-chip microcontroller control U.S.A and are transported according to desired trajectory
It is dynamic to complete fluting and cleaning work.It completes after-poppet and returns to initial position, replacement filling and consolidated structure carry out lower step process.It fills out
Process is filled mainly by the way that joint trimming agent is extruded realization by the screw propulsion mechanism of lead screw step motor control.Using scanning or in advance
If the operating mode of track, and then can realize existing a variety of to fish-bone spelling, humanoid spelling, diagonal spelling, ridge spelling etc.
Various patch block mode carries out U.S. seam operation, while in order to adapt to the space size of different house types, X of the invention, Y-axis track adopted
It is constituted with sliceable mode, the size of equipment is adjusted according to specific operating environment.
The working principle of the invention:
The present invention, according to the laying condition of ceramic tile, carries out ceramic tile arranging graphic by the built-in dedicated design software for composing of computer
Editor, automatically generates machining path information, tool path data is transferred to list by USB interface or other data transmission interfaces
Piece machine controller, and these information data signals are converted into the signal for driving stepper motor, actuator mounting plate is controlled along porcelain
The movement of brickwork joint gap track.When slotting prune job, fluting cleaning mechanism is installed on actuator mounting plate, is installed in actuator
While plate makees plane motion along ceramic tile gap, fluting cleaning mechanism outputs the slot of 3mm depth simultaneously under the control from translator
Dust is cleared up by included dust exhaust apparatus, completes fluting cleaning, realizes corresponding work.It, will in padding and compacting operation
Injecting system for compacting is installed on actuator mounting plate, while actuator mounting plate makees plane motion along ceramic tile gap, injecting
For system for compacting under the control of lead screw stepper motor, the push rod on lead screw assembly extrudes joint trimming agent, while passing through discharging pipe end
The consolidated structure in portion completes compacting operation.
Progress place is as follows compared with traditional U.S. seam equipment operation:
1) it is used by the instructing combination of single-chip microcontroller control and stepper motor, realizes intelligence, the automation of U.S. seam operation；
2) X-axis track and Y-axis rail are all made of sliceable structure, and can be realized two-dimentional operation, can adapt to different house types and
Work surface, is not only applicable in the U.S. seam operation of wall brick, while being suitable for the U.S. seam operation of floor tile；
3) by the evenly arranged mounting hole of design in mounting plate, fluting cleaning mechanism and injecting system for compacting can be fast implemented
Dismounting；
4) fluting is effectively guaranteed by cleaning mechanism of slotting to carry out simultaneously with cleaning, the dust for generating fluting is clear in time
Reason, avoids the pollution of environment；
5) by the screw propulsion of the stepper motor of injecting system for compacting, it can guarantee uniform plastic emitting to greatest extent, to save
Material ensure that the saturation degree and integrality of U.S. seam by the design of consolidated structure；
6) ensure that relative position and relative motion required by realizing set process use as far as possible under the conditions of economically and reasonably
Shorter transmission chain improves transmission accuracy and transmission efficiency to simplify the internal structure of an organization；
It 7) should be convenient for the observation course of work；Convenient for operation, adjustment and maintenance；
8) structure is simple, and reliably, easy to process and assembly reduces manufacturing cost；
9) it realizes do mechanization operation, greatlys save cost of labor, shorten the activity duration；
10) graphic hotsopt data are laid with according to ceramic tile to work so that single-chip microcontroller be made to control stepper motor, it only need to be by the reality of ceramic tile
The problem of laying state editor, ceramic tile seam is not straight caused by being effectively prevented in this way because of artificial laying ceramic tile, and operation damages ceramic tile.
The labor intensity of traditional-handwork operating worker is very big, need to be accomplished manually fluting, cleaning, T-me seam paper, filling and
Cleaning work.This equipment only needs worker that ceramic tile is laid with scheme in operation and imports control system, is controlled by the interface PC
Motor work, to complete above-mentioned work, the labor intensity of worker reduces significantly.
Claims (7)
1. a kind of house ornamentation automatic intelligent U.S.A seams standby, it is characterised in that: driven including board bracket (1), X-axis track (4), X-axis
Motivation structure, Y-axis track (7), Y-axis driving mechanism, the first connecting plate (2), the second connecting plate (20), mounting plate (10), single-chip microcontroller
Controller, fluting cleaning mechanism and injecting system for compacting；The X-axis track (4) is mounted on above the board bracket (1), institute
The mating connection vertical with X-axis track (4) of X-axis driving mechanism is stated, and is arranged in the top of X-axis track (4), the X-axis is driven
Motivation structure side is fixedly connected by the first connecting plate (2) with Y-axis track (7), and the Y-axis track (7) and X-axis track (4) are hung down
Straight setting, Y-axis driving mechanism mating connection vertical with Y-axis track (7), Y-axis driving mechanism side pass through the
Two connecting plates (20) are fixedly connected with mounting plate (10), the singlechip controller, fluting cleaning mechanism and injecting system for compacting
It is detachably connected respectively with the mounting plate (10)；The singlechip controller respectively with X-axis driving mechanism, Y-axis driving mechanism,
Fluting cleaning mechanism and the control connection of injecting system for compacting；
The X-axis driving mechanism includes X-axis stepper motor (6), X-axis motor rack (3), X-axis shaft coupling (29) and X-axis gear
(30), the X-axis stepper motor (6) is connect by fastener with X-axis motor rack (3), the active of the X-axis stepper motor (6)
Axis is adapted with X-axis gear (30) by X-axis shaft coupling (29) and is fixedly connected；X-axis is equipped in the groove of the X-axis track (4)
Rack gear (5), and be connected by meshing transmission with the X-axis gear (30), the movement of X-axis stepper motor (6) drives entire X-axis driving machine
Structure is mobile along X-axis track (4)；
The Y-axis driving mechanism includes y-axis stepper motor (9), y-axis motor frame, Y-axis shaft coupling and Y-axis gear, the Y-axis step
It is connect into motor (9) by fastener with y-axis motor frame, the driving shaft of the y-axis stepper motor (9) passes through Y-axis shaft coupling and Y
Shaft gear, which is adapted, to be fixedly connected；Y-axis rack gear (8) are equipped in the groove of the Y-axis track (7), and are engaged with the Y-axis gear
Transmission connection, the movement of y-axis stepper motor (9) drive entire Y-axis driving mechanism mobile along Y-axis track (7)；
First connecting plate (2) generally L-type connecting plate, the first connecting plate (2) bottom end and the cunning on X-axis track (4)
Block is fixedly connected, and and be adapted and be fixedly connected with X-axis motor rack (3) bottom end, lateral ends pass through with Y-axis track (7) bottom end
Fastener is fixedly connected, and the first cushion block (31) of adjustment position is additionally provided between lateral ends and Y-axis track (7) bottom end, can
Drive Y-axis track (7) along X-motion；
Second connecting plate (20) generally L-type connecting plate, on the second connecting plate (20) bottom end and Y-axis track (7)
Sliding block is fixedly connected, and and be adapted and be fixedly connected with y-axis motor frame bottom end, lateral ends and the mounting plate (10) pass through fastening
Part is fixedly connected, and the second cushion block of adjustment position is additionally provided between lateral ends and the mounting plate (10), can drive mounting plate
(10) along Y-motion；
The X-axis track (4), X-axis driving mechanism, Y-axis track (7) and Y-axis driving mechanism combination building two dimensional motion track, can
According to the instruction of singlechip controller, the location of instruction is accurately reached；
The mounting plate (10) is rectangular mounting plate, and plate body, which is equipped with, facilitates installation singlechip controller, fluting cleaning mechanism
Or several mounting holes of injecting system for compacting, it is described fluting cleaning mechanism or injecting system for compacting working end according to ceramic tile
Apart from size, be mounted on mounting plate (10) is adapted position；
The singlechip controller receives the machining path information data of computer generation, and will be at machining path information data
Complete machine is driven to work along machining path after reason.
2. a kind of house ornamentation automatic intelligent U.S.A according to claim 1 seams standby, it is characterised in that: the fluting descaling machine
Structure includes electric grooving knife (12), sweep-up pipe (13), arc-shaped clamp (11) and dust catcher, and the sweep-up pipe (13) is sleeved on electronic
The outside at the necking tool end of necking tool (12), and the two snaps connection, the arc-shaped clamp (11) is by the electric grooving knife
(12) it is fixed on the mounting plate (10), the dust catcher is connected to the dust for collecting ceramic tile seam with sweep-up pipe (13).
3. a kind of house ornamentation automatic intelligent U.S.A according to claim 2 seams standby, it is characterised in that: the sweep-up pipe (13)
It is made of dust collecting part and dust delivery section, the dust collecting part and dust delivery section are interconnected, two-by-two vertically, whole
At T-type.
4. a kind of house ornamentation automatic intelligent U.S.A according to claim 1 seams standby, it is characterised in that: the injecting compacting machine
Structure includes discharge nozzle, barrel (24), barrel frame (23), the first push rod, the second push rod, third connecting plate (21), the 4th connecting plate
(22), sliding rail platform (15), sliding rail mould group (16), lead screw assembly (18), consolidated structure (28) and lead screw stepper motor (17)；It is described
Barrel (24) is mounted on barrel frame (23), and described barrel (24) the same end is connected to connection, the consolidated structure with discharge nozzle
(28) it is sleeved on the outlet end of the discharge nozzle, first push rod and second push rod one end are set in barrel (24),
The other end is fixedly connected with third connecting plate (21) and the 4th connecting plate (22) respectively, and the third connecting plate (21) and the 4th connects
Fishplate bar (22) other end is separately mounted to the sliding block two side ends of the lead screw assembly (18), and the sliding rail mould group (16) is mounted on institute
It states in sliding rail platform (15) groove, and with the barrel frame (23) in same rectilinear direction, the lead screw assembly (18) installs institute
It states above sliding rail platform (15), the sliding block of the lead screw assembly (18) and the sliding block of the sliding rail mould group (16) are fixed by fastener
Connection, the lead screw stepper motor (17) are mounted on one end of the lead screw assembly (18), for driving screw slider straight line to transport
It is dynamic.
5. a kind of house ornamentation automatic intelligent U.S.A according to claim 4 seams standby, it is characterised in that: the discharge nozzle includes
Mixing unit (25), siphunculus (26) and ball head (27), described siphunculus (26) one end are connect with mixing unit (25), the other end and bulb
Portion (27) connection, the mixing unit (25) is connected to two and discharging cylinder (24) respectively, for mixing joint trimming agent.
6. according to right want 4 or 5 described in a kind of house ornamentation automatic intelligent U.S.A seam it is standby, it is characterised in that: the consolidated structure
It (28) is hollow trapezoid shape cone, internal filling sponge, sponge outer surface is coated with wax, and covers with the ball head of the discharge nozzle (27)
Load connects.
7. a kind of house ornamentation automatic intelligent U.S.A according to claim 1 seams standby, it is characterised in that: the X-axis track (4)
It is made with Y-axis track (7) using Isometric structure profile, and X-axis track (4) and Y-axis track (7) between any two can be by tight
Firmware assembly extends connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910265803.2A CN110005175A (en) | 2019-04-03 | 2019-04-03 | A kind of house ornamentation automatic intelligent U.S.A seams standby |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910265803.2A CN110005175A (en) | 2019-04-03 | 2019-04-03 | A kind of house ornamentation automatic intelligent U.S.A seams standby |
Publications (1)
| Publication Number | Publication Date |
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| CN110005175A true CN110005175A (en) | 2019-07-12 |
Family
ID=67169659
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910265803.2A Pending CN110005175A (en) | 2019-04-03 | 2019-04-03 | A kind of house ornamentation automatic intelligent U.S.A seams standby |
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| CN110924649A (en) * | 2019-12-06 | 2020-03-27 | 浙江广厦建设职业技术学院 | Ceramic tile seam beautifies equipment |
| CN111809841A (en) * | 2020-06-05 | 2020-10-23 | 陈梓斌 | Cement wall joint cleaning equipment |
| CN111852065A (en) * | 2020-07-14 | 2020-10-30 | 海宁宇聘工程有限责任公司 | Floor gap filling device for building decoration |
| CN112058806A (en) * | 2020-08-28 | 2020-12-11 | 无锡中车时代智能装备有限公司 | Motor stator inside groove laser self-cleaning device |
| CN112171324A (en) * | 2020-10-13 | 2021-01-05 | 山东润驰机械科技有限公司 | Step cushion block capable of being freely adjusted |
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