CN110002802A - A kind of prestress hole path pressure grouting agent and preparation method thereof - Google Patents

A kind of prestress hole path pressure grouting agent and preparation method thereof Download PDF

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Publication number
CN110002802A
CN110002802A CN201910246410.7A CN201910246410A CN110002802A CN 110002802 A CN110002802 A CN 110002802A CN 201910246410 A CN201910246410 A CN 201910246410A CN 110002802 A CN110002802 A CN 110002802A
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CN
China
Prior art keywords
agent
parts
water
hole path
path pressure
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CN201910246410.7A
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Chinese (zh)
Inventor
刘昌军
曹春华
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Inner Mongolia Lofty Engineering Technology Development Co Ltd
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Inner Mongolia Lofty Engineering Technology Development Co Ltd
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Priority to CN201910246410.7A priority Critical patent/CN110002802A/en
Publication of CN110002802A publication Critical patent/CN110002802A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)
  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a kind of prestress hole path pressure grouting agent and preparation method thereof, including solid material and moist raw material, the solid material includes ordinary fly ash, redispersible latex powder, high-activity mineral matter and active material, the moist raw material includes water-reducing agent, adjustable solidification agent, thixotropic agent, defoaming agent, water-retaining agent, the component of each raw material weight number are as follows: 400-500 parts of ordinary fly ash, 60-80 parts of redispersible latex powder, 300-360 parts of mineral admixture, 30-50 parts of active material, 20-40 parts of water-reducing agent, 6-8 parts of adjustable solidification agent, 3-5 parts of thixotropic agent, 4-6 parts of defoaming agent, 30-40 parts of water-retaining agent, the water-reducing agent is lignosulfonates based water reducer, naphthalene series high-efficiency water-reducing agent and polycarboxylate high performance water-reducing agent mixture, and volume ratio is 2: 1: 1, the water-retaining agent is sodium base bentonite and low-viscosity hydroxypropylmethylc,llulose.The prestress hole path pressure grouting agent and preparation method thereof not only has efficient mobility, but also workability is good, is suitble to universal on a large scale and promotes.

Description

A kind of prestress hole path pressure grouting agent and preparation method thereof
Technical field
The invention belongs to grouting agent technical fields, and in particular to a kind of prestress hole path pressure grouting agent further relates to a kind of prestressing force The preparation method of hole path pressure grouting agent.
Background technique
Grouting agent (material) has microdilatancy, ungauged regions, big flowing, self-compaction, extremely low bleeding rate, fullness degree height, air bag foam The thin diameter of layer is small, intensity is high, antirust resistance rust, low alkali out of chloride, bond degree height, environmentally protective excellent performance.It is pre- for post-tensioning beam The press mortar of stress pipeline pack, the anti-corrosion for preventing prestressing steel guarantee between prestressing tendon and concrete structure effectively Stress transfer, keep slurry in duct full closely knit, slurry keeps certain pH range, fully wrapped around prestressing steel, slurry There are higher intensity and elasticity modulus and expansion shrinkage-void and bonding force after body hardening.
Suitable for the girder pre-stressed pipeline pack mud jacking of post-tensioning, the anchor grouting of earth anchor system, the grouting of continuous wall head leak-stopping, enclose Curtain grouting etc., for high strength steel prestressed concrete member pore grout, road bridge strengthening, for 24 hours after can run, and with it is hard Change concrete binding is secured, repairs without sharp trace, and slurry setting time is controllably i.e. moderate.But the rheology of existing grouting agent Performance is general, and during specifically used, operability performance is not high.
Therefore it is directed to this status, there is an urgent need to design a kind of prestress hole path pressure grouting agent and preparation method thereof, to meet The needs of actual use.
Summary of the invention
The purpose of the present invention is to provide a kind of prestress hole path pressure grouting agent and preparation method thereof, to solve above-mentioned background skill The problem of being proposed in art.
To achieve the above object, the invention provides the following technical scheme: a kind of prestress hole path pressure grouting agent, including solid are former Material and moist raw material, the solid material include ordinary fly ash, redispersible latex powder, high-activity mineral matter and active material Material, the moist raw material includes water-reducing agent, adjustable solidification agent, thixotropic agent, defoaming agent, water-retaining agent, the component of each raw material weight number are as follows: 400-500 parts of ordinary fly ash, 60-80 parts of redispersible latex powder, 200-240 parts of high-activity mineral matter, active material 30- 50 parts, 20-40 parts of water-reducing agent, 6-8 parts of adjustable solidification agent, 3-5 parts of thixotropic agent, 4-6 parts of defoaming agent, 30-40 parts of water-retaining agent.
Preferably, the water-reducing agent is lignosulfonates based water reducer, naphthalene series high-efficiency water-reducing agent and the high property of polycarboxylic-acid Energy diminishing agent composition, and volume ratio is 2: 1: 1.
Preferably, the water-retaining agent is sodium base bentonite and low-viscosity hydroxypropylmethylc,llulose, and weight ratio is 3: 2.
Preferably, the defoaming agent is any one in organic oxygen alkane defoaming agent, polyether antifoam agent and organic silicon defoamer Kind, the adjustable solidification agent is the mixture of sodium gluconate, sucrose and dextrin, and weight ratio is 2: 2: 1.
Preferably, the adjustable solidification agent is the mixture of sodium gluconate, sucrose and dextrin, and weight ratio is 2: 2: 1.
Preferably, the thixotropic agent is the compound of polyvinyl glue and hydroxypropyl methyl cellulose ether, and weight ratio is 2: 3, The redispersible latex powder is set as one acetate ethylene copolymer of ethylene.
Preferably, the active material is calcium oxide and bentonitic mixture, mixes, is dried according to 2: 3 ratio Dry grinding is made, and the ordinary fly ash is C class or F class flyash of the grade not less than II grades.
A kind of preparation method of prestress hole path pressure grouting agent, comprising the following steps:
The preparation of S1, solid material: solid material is mixed according to glass, by solid material benefits more than 300 mesh It is ground with grinder, until meeting 300 mesh;
S2, mixing: moist raw material is mixed, and is stirred mixing using blender, is imported solid after the completion of mixing Then raw material is mixed again, obtain grouting agent;
Metering packing is carried out after S3, inspection.
Preferably, the model of the grinder is set as flood and rises SDF0.4, and the blender model is set as TFS1.5, the Mixing time is 7min, and second of mixing time is 25min, revolving speed 800r/min.
Technical effect and advantage of the invention: the prestress hole path pressure grouting agent and preparation method thereof passes through increased diminishing Agent and thixotropic agent change the rheological property of grouting agent, enhancing it can so that grouting agent has high fluidity and stability significantly Operability, by the water-retaining agent of addition, so that grouting agent does not isolate in 3 hours used, slurry workability is good, by setting The adjustable solidification agent set, accelerates the rate of set of grouting agent, promotes working efficiency, the prestress hole path pressure grouting agent and preparation method thereof, Not only there is efficient mobility, but also workability is good, be suitble to universal on a large scale and promote.
Specific embodiment
Below in conjunction with the contents of the present invention, the technical solution in the content of present invention is clearly and completely described, is shown So, described content is only a part of content of the present invention, rather than whole contents.Based on the content in the present invention, originally Field those of ordinary skill every other content obtained without making creative work, belongs to guarantor of the present invention The range of shield.
Embodiment 1
The present invention provides a kind of prestress hole path pressure grouting agent, including solid material and moist raw material, the solid materials Including ordinary fly ash, redispersible latex powder, high-activity mineral matter and active material, the moist raw material includes diminishing Agent, adjustable solidification agent, thixotropic agent, defoaming agent, water-retaining agent, the component of each raw material weight number are as follows: 400 parts of ordinary fly ash, can divide again Scattered 60 parts of property latex powder, 200 parts of high-activity mineral matter, 30 parts of active material, 20 parts of water-reducing agent, 6 parts of adjustable solidification agent, 3 parts of thixotropic agent, 4 parts of defoaming agent, 30 parts of water-retaining agent.
Specifically, the water-reducing agent is lignosulfonates based water reducer, naphthalene series high-efficiency water-reducing agent and the high property of polycarboxylic-acid Energy diminishing agent composition, and volume ratio is 2: 1: 1.
Specifically, the water-retaining agent is sodium base bentonite and low-viscosity hydroxypropylmethylc,llulose, and weight ratio is 3: 2.
Specifically, the defoaming agent is any one in organic oxygen alkane defoaming agent, polyether antifoam agent and organic silicon defoamer Kind, the adjustable solidification agent is the mixture of sodium gluconate, sucrose and dextrin, and weight ratio is 2: 2: 1.
Specifically, the adjustable solidification agent is the mixture of sodium gluconate, sucrose and dextrin, and weight ratio is 2: 2: 1.
Specifically, the thixotropic agent is the compound of polyvinyl glue and hydroxypropyl methyl cellulose ether, and weight ratio is 2: 3, The redispersible latex powder is set as ethylene-vinyl acetate copolymer.
Specifically, the active material is calcium oxide and bentonitic mixture, mixes, dried according to 2: 3 ratio Dry grinding is made, and the ordinary fly ash is C class or F class flyash of the grade not less than II grades.
A kind of preparation method of prestress hole path pressure grouting agent, comprising the following steps:
The preparation of S1, solid material: solid material is mixed according to glass, by solid material benefits more than 300 mesh It is ground with grinder, until meeting 300 mesh;
S2, mixing: moist raw material is mixed, and is stirred mixing using blender, is imported solid after the completion of mixing Then raw material is mixed again, obtain grouting agent;
Metering packing is carried out after S3, inspection.
Specifically, the model of the grinder, which is set as flood, rises SDF0.4, the blender model is set as TFS1.5, the Mixing time is 7min, and second of mixing time is 25min, revolving speed 800r/min.
Embodiment 2
The present invention provides a kind of prestress hole path pressure grouting agent, including solid material and moist raw material, the solid materials Including ordinary fly ash, redispersible latex powder, high-activity mineral matter and active material, the moist raw material includes diminishing Agent, adjustable solidification agent, thixotropic agent, defoaming agent, water-retaining agent, the component of each raw material weight number are as follows: 500 parts of ordinary fly ash, can divide again Scattered 80 parts of property latex powder, 240 parts of high-activity mineral matter, 50 parts of active material, 40 parts of water-reducing agent, 8 parts of adjustable solidification agent, 5 parts of thixotropic agent, 6 parts of defoaming agent, 40 parts of water-retaining agent.
Specifically, the water-reducing agent is lignosulfonates based water reducer, naphthalene series high-efficiency water-reducing agent and the high property of polycarboxylic-acid Energy diminishing agent composition, and volume ratio is 2: 1: 1.
Specifically, the water-retaining agent is sodium base bentonite and low-viscosity hydroxypropylmethylc,llulose, and weight ratio is 3: 2.
Specifically, the defoaming agent is any one in organic oxygen alkane defoaming agent, polyether antifoam agent and organic silicon defoamer Kind, the adjustable solidification agent is the mixture of sodium gluconate, sucrose and dextrin, and weight ratio is 2: 2: 1.
Specifically, the adjustable solidification agent is the mixture of sodium gluconate, sucrose and dextrin, and weight ratio is 2: 2: 1.
Specifically, the thixotropic agent is the compound of polyvinyl glue and hydroxypropyl methyl cellulose ether, and weight ratio is 2: 3, The redispersible latex powder is set as ethylene-vinyl acetate copolymer.
Specifically, the active material is calcium oxide and bentonitic mixture, mixes, dried according to 2: 3 ratio Dry grinding is made, and the ordinary fly ash is C class or F class flyash of the grade not less than II grades.
A kind of preparation method of prestress hole path pressure grouting agent, comprising the following steps:
The preparation of S1, solid material: solid material is mixed according to glass, by solid material benefits more than 300 mesh It is ground with grinder, until meeting 300 mesh;
S2, mixing: moist raw material is mixed, and is stirred mixing using blender, is imported solid after the completion of mixing Then raw material is mixed again, obtain grouting agent;
Metering packing is carried out after S3, inspection.
Specifically, the model of the grinder, which is set as flood, rises SDF0.4, the blender model is set as TFS1.5, the Mixing time is 7min, and second of mixing time is 25min, revolving speed 800r/min.
Embodiment 3
The present invention provides a kind of prestress hole path pressure grouting agent, including solid material and moist raw material, the solid materials Including ordinary fly ash, redispersible latex powder, high-activity mineral matter and active material, the moist raw material includes diminishing Agent, adjustable solidification agent, thixotropic agent, defoaming agent, water-retaining agent, the component of each raw material weight number are as follows: 450 parts of ordinary fly ash, can divide again Scattered 70 parts of property latex powder, 220 parts of high-activity mineral matter, 40 parts of active material, 30 parts of water-reducing agent, 7 parts of adjustable solidification agent, 4 parts of thixotropic agent, 5 parts of defoaming agent, 35 parts of water-retaining agent.
Specifically, the water-reducing agent is lignosulfonates based water reducer, naphthalene series high-efficiency water-reducing agent and the high property of polycarboxylic-acid Energy diminishing agent composition, and volume ratio is 2: 1: 1.
Specifically, the water-retaining agent is sodium base bentonite and low-viscosity hydroxypropylmethylc,llulose, and weight ratio is 3: 2.
Specifically, the defoaming agent is any one in organic oxygen alkane defoaming agent, polyether antifoam agent and organic silicon defoamer Kind, the adjustable solidification agent is the mixture of sodium gluconate, sucrose and dextrin, and weight ratio is 2: 2: 1.
Specifically, the adjustable solidification agent is the mixture of sodium gluconate, sucrose and dextrin, and weight ratio is 2: 2: 1.
Specifically, the thixotropic agent is the compound of polyvinyl glue and hydroxypropyl methyl cellulose ether, and weight ratio is 2: 3, The redispersible latex powder is set as ethylene-vinyl acetate copolymer.
Specifically, the active material is calcium oxide and bentonitic mixture, mixes, dried according to 2: 3 ratio Dry grinding is made, and the ordinary fly ash is C class or F class flyash of the grade not less than II grades.
A kind of preparation method of prestress hole path pressure grouting agent, comprising the following steps:
The preparation of S1, solid material: solid material is mixed according to glass, by solid material benefits more than 300 mesh It is ground with grinder, until meeting 300 mesh;
S2, mixing: moist raw material is mixed, and is stirred mixing using blender, is imported solid after the completion of mixing Then raw material is mixed again, obtain grouting agent;
Metering packing is carried out after S3, inspection.
Specifically, the model of the grinder, which is set as flood, rises SDF0.4, the blender model is set as TFS1.5, the Mixing time is 7min, and second of mixing time is 25min, revolving speed 800r/min.
Finally, it should be noted that being not intended to restrict the invention the foregoing is merely preferred content of the invention, to the greatest extent Invention is explained in detail referring to foregoing teachings for pipe, for those skilled in the art, still can be right Technical solution documented by aforementioned each content is modified or equivalent replacement of some of the technical features, all at this Within the spirit and principle of invention, any modification, equivalent replacement, improvement and so on should be included in protection model of the invention Within enclosing.

Claims (9)

1. a kind of prestress hole path pressure grouting agent, it is characterised in that: including solid material and moist raw material, the solid material includes Ordinary fly ash, redispersible latex powder, high-activity mineral matter and active material, the moist raw material include water-reducing agent, adjust Solidifying agent, thixotropic agent, defoaming agent, water-retaining agent, the component of each raw material weight number are as follows: 400-500 parts of ordinary fly ash, redispersible 60-80 parts of latex powder of property, 200-240 parts of high-activity mineral matter, 30-50 parts of active material, 20-40 parts of water-reducing agent, adjustable solidification agent 6-8 Part, 3-5 parts of thixotropic agent, 4-6 parts of defoaming agent, 30-40 parts of water-retaining agent.
2. a kind of prestress hole path pressure grouting agent according to claim 1, it is characterised in that: the water-reducing agent is sulfomethylated lignin Hydrochlorate based water reducer, naphthalene series high-efficiency water-reducing agent and polycarboxylate high performance water-reducing agent mixture, and volume ratio is 2: 1: 1.
3. a kind of prestress hole path pressure grouting agent according to claim 1, it is characterised in that: the water-retaining agent is to receive base swelling Soil and low-viscosity hydroxypropylmethylc,llulose, and weight ratio is 3: 2.
4. a kind of prestress hole path pressure grouting agent according to claim 1, it is characterised in that: the defoaming agent is organic oxygen alkane Any one in defoaming agent, polyether antifoam agent and organic silicon defoamer, the adjustable solidification agent are sodium gluconate, sucrose and dextrin Mixture, and weight ratio be 2: 2: 1.
5. a kind of prestress hole path pressure grouting agent according to claim 1, it is characterised in that: the high-activity mineral matter is choosing From one or more of slag powders, silicon powder, kaolin, sulphate aluminium cement, flyash.
6. a kind of prestress hole path pressure grouting agent according to claim 1, it is characterised in that: the thixotropic agent be polyvinyl glue and The compound of hydroxypropyl methyl cellulose ether, and weight ratio is 2: 3, the redispersible latex powder is set as ethyl vinyl acetate Ethylene copolymer.
7. a kind of prestress hole path pressure grouting agent according to claim 1, it is characterised in that: the active material is calcium oxide It with bentonitic mixture, is mixed according to 2: 3 ratio, carries out drying grinding and be made, the ordinary fly ash is that grade is not low In II grades of C classes or F class flyash.
8. a kind of preparation method of prestress hole path pressure grouting agent, it is characterised in that: the following steps are included:
The preparation of S1, solid material: solid material is mixed according to glass, and solid materials more than 300 mesh is utilized and is ground Grinding machine is ground, until meeting 300 mesh;
S2, mixing: moist raw material is mixed, and is stirred mixing using blender, is imported solid material after the completion of mixing, Then it is mixed again, obtains grouting agent;
Metering packing is carried out after S3, inspection.
9. a kind of preparation method of prestress hole path pressure grouting agent according to claim 8, it is characterised in that: the grinder Model be set as flood and rise SDF0.4, the blender model is set as TFS1.5, and first time mixing time is 7min, second Mixing time is 25min, revolving speed 800r/min.
CN201910246410.7A 2019-03-20 2019-03-20 A kind of prestress hole path pressure grouting agent and preparation method thereof Pending CN110002802A (en)

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CN201910246410.7A CN110002802A (en) 2019-03-20 2019-03-20 A kind of prestress hole path pressure grouting agent and preparation method thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113803079A (en) * 2021-09-22 2021-12-17 中铁十四局集团大盾构工程有限公司 Method for maintaining tunnel face mud film during cabin opening operation of large-diameter slurry shield under pressure

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CN103922633A (en) * 2014-03-13 2014-07-16 南京瑞迪高新技术有限公司 Prestressed duct grouting agent with self-repairing function

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CN103482899A (en) * 2013-09-16 2014-01-01 石家庄市长安育才建材有限公司 Channel grouting agent and manufacturing method thereof
CN103922633A (en) * 2014-03-13 2014-07-16 南京瑞迪高新技术有限公司 Prestressed duct grouting agent with self-repairing function

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113803079A (en) * 2021-09-22 2021-12-17 中铁十四局集团大盾构工程有限公司 Method for maintaining tunnel face mud film during cabin opening operation of large-diameter slurry shield under pressure

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Application publication date: 20190712