CN110001086A - A kind of molding vacuum introducing technology prepares the encapsulating method of carbon fibre composite - Google Patents
A kind of molding vacuum introducing technology prepares the encapsulating method of carbon fibre composite Download PDFInfo
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- CN110001086A CN110001086A CN201910079726.1A CN201910079726A CN110001086A CN 110001086 A CN110001086 A CN 110001086A CN 201910079726 A CN201910079726 A CN 201910079726A CN 110001086 A CN110001086 A CN 110001086A
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- Prior art keywords
- interval
- carbon fibre
- fibre composite
- mold
- encapsulating method
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/44—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
- B29C70/443—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding and impregnating by vacuum or injection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
- B29C70/48—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs and impregnating the reinforcements in the closed mould, e.g. resin transfer moulding [RTM], e.g. by vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/542—Placing or positioning the reinforcement in a covering or packaging element before or during moulding, e.g. drawing in a sleeve
Abstract
The present invention relates to carbon fibre composite fabricating technology fields, the encapsulating method of carbon fibre composite is prepared more particularly to a kind of molding vacuum introducing technology, it is the following steps are included: 1) die treatment, 2) it is laid with surface felt, 3) paver and vacuum sealing, 4) resin and demoulding are imported, the mobility and pressure of water is wherein utilized, it is laid with compacting surface felt, layers of reinforcement, release cloth, diversion pipe, it is equally to be compacted vacuum bag using the mobility and pressure of water, the encapsulating method can rapidly be laid with compacting material requested and rapidly seal vacuum bag, have the advantages that easily operated.
Description
Technical field
The present invention relates to carbon fibre composite fabricating technology fields, and in particular to a kind of molding vacuum introducing technology
Prepare the encapsulating method of carbon fibre composite.
Background technique
Carbon fibre composite has the advantages that light, intensity is good, is a kind of high property for being widely used in each production field
It can material;The problems such as being easy to produce bubble and difficult dipping in a mold due to fibrous material, the prior art introduces molding vacuum
Introducing technology prepares carbon fibre composite.Current molding vacuum introducing technology by be laid with surface felt, layers of reinforcement,
Release cloth, flow-guiding cloth and diversion pipe and vacuum bag however, mainly passing through now to manually be laid with product protection and compacting
Compacting surface felt, layers of reinforcement, release cloth, diversion pipe and by vacuumizing to sealing compacting vacuum bag.However, due to
Artificial be laid with is compacted, so that carbon fibre composite cannot more uniformly impregnate, to vacuumize in the presence of non-uniform problem is smoothed
The mode of compacting similarly has that compacting is uneven and vacuum pumping rate is slow.
Summary of the invention
For the prior art, there are above-mentioned technical problems, and it is an object of the present invention to provide a kind of molding vacuum to import work
Skill prepares the encapsulating method of carbon fibre composite, which can rapidly be laid with compacting material requested and rapidly seal
Vacuum bag has the advantages that easily operated.
For achieving the above object, the following technical schemes are provided:
A kind of encapsulating method for molding vacuum introducing technology and preparing carbon fibre composite is provided, comprising the following steps:
1) die treatment: mold needed for cleaning is simultaneously thoroughly dry by it, and release agent, release agent are then coated in mold cavity
Gel coat is coated after drying again;
2) it is laid with surface felt: in gel coat surface glue spraying, then sticking layer of surface felt, posted using packed this of waterproof compartment
The mold is then placed in hydraulic pressure to compacting surface felt by the mold of surface felt;
3) paver and vacuum sealing: being laid with layers of reinforcement on the felt of surface, using the packed mould of waterproof compartment
Tool be placed into hydraulic pressure, the reinforcing material is flattened using hydraulic pressure, then successively spread on the reinforcing material release cloth,
Flow-guiding cloth and diversion pipe, are finally laid with vacuum bag, continue to flatten vacuum using hydraulic pressure again using the packed mold of waterproof compartment
Bag, the vacuum bag is then vacuumized in hydraulic pressure, after vacuumizing, checks the air-tightness of the vacuum bag;
4) resin and demoulding are imported: importing resin from diversion pipe, sloughs vacuum bag after solidified resin, by cured resin
Demoulding is to be post-processed.
Wherein, the release agent is polyvinyl alcohol release agent.
Wherein, gel coat coating twice is brushed, the gel coat with a thickness of 0.4~0.6mm is obtained.
Wherein, the waterproof compartment is OPP polybag.
Wherein, including ager, hydraulic pressure is provided by the ager, the ager is divided between the first interval and second
Every first interval is respectively equipped with waterproof compartment in interior and described second interval, and the opening of the waterproof compartment is stretched out respectively
First interval and second interval, described first is equipped at intervals with the first pumping that water body in it is pumped to second interval
Water pump, described second is equipped at intervals with the second suction pump that water body in it is pumped to the interval transmission water;In application, will be wait press
Mold is placed in the waterproof isolation pocket at the first interval, and then the water body in second interval is evacuated in first interval
To which the waterproof compartment to be compacted, and then make to be compacted to compression mould;When being compacted when compression mould again, this is waited for that compression mould is put
It sets in the waterproof isolation pocket at the second interval, the water in first interval is then evacuated to second interval thus will be described
The compacting of waterproof compartment, and then make to be compacted to compression mould.
Wherein, the hydraulic pressure of the ager is 5~10MPa.
Wherein, the compacting time to compression mould in the waterproof isolation pocket is 30~60s.
Wherein, the mold is placed 6~8 hours to dry it thoroughly.
Beneficial effects of the present invention:
The present invention utilizes the mobility and pressure of water, can quickly and evenly be laid with compacting surface felt, layers of reinforcement, take off
Mould cloth, diversion pipe, and then avoid and cause product the problem of spot occur because being laid with unevenness in the prior art, substantially increase production
The qualification rate of product;It is equally that vacuum bag is compacted using the mobility and pressure of water, when can not only vacuum bag be prevented to be evacuated
It is damaged the efficiency for also improving and vacuumizing to influence air-tightness, conducive to the production efficiency for improving product.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of ager of the invention.
Appended drawing reference
Ager --- 1;First interval --- 2;Second interval --- 3;Waterproof compartment --- 4;First suction pump ---
5;Second suction pump --- 6.
Specific embodiment
Below in conjunction with specific embodiments and drawings, the present invention is described in detail.
Embodiment 1.
A kind of encapsulating method for molding vacuum introducing technology and preparing carbon fibre composite is provided, comprising the following steps:
1) die treatment: mold needed for cleaning is simultaneously thoroughly dry by it, and release agent, release agent are then coated in mold cavity
Gel coat is coated after drying again;
2) it is laid with surface felt: in gel coat surface glue spraying, then sticking layer of surface felt, posted using packed this of waterproof compartment
The mold is then placed in hydraulic pressure to compacting surface felt by the mold of surface felt;
3) paver and vacuum sealing: being laid with layers of reinforcement on the felt of surface, simultaneously using the packed mold of waterproof compartment
It is placed in hydraulic pressure, reinforcing material is flattened using hydraulic pressure, release cloth, flow-guiding cloth and water conservancy diversion are then successively spread on reinforcing material
Pipe, is finally laid with vacuum bag, continues vacuum bag to be flattened using hydraulic pressure again, then in water using the packed mold of waterproof compartment
Vacuum bag is vacuumized in pressure, after vacuumizing, checks the air-tightness of vacuum bag;
4) resin and demoulding are imported: importing resin from diversion pipe, sloughs vacuum bag after solidified resin, by cured resin
Demoulding is to be post-processed.
In the present embodiment, release agent is polyvinyl alcohol release agent.
In the present embodiment, gel coat coating twice is brushed, the gel coat with a thickness of 0.4mm is obtained.
In the present embodiment, waterproof compartment is OPP polybag.
In the present embodiment, as shown in Figure 1, including ager 1, hydraulic pressure is provided by ager 1, ager 1 is divided into first
Interval 2 and the second interval 3, first is spaced in 2 and is respectively equipped with waterproof compartment 4, the opening point of waterproof compartment 4 in the second interval 3
Not Shen Chu the first interval 2 and the second interval 3, the first interval 2, which is equipped with, pumps to water body in it first suction pump 4 at the second interval 3,
Second interval 3 is equipped with the second suction pump 5 that water body in it is pumped to the first interval 2 transmission water;In application, will be placed to compression mould
First interval 2 waterproof isolation pocket 4 in, then by second be spaced 3 in water body be evacuated in the first interval 2 to by waterproof every
Bag 4 is compacted, and then makes to be compacted to compression mould;When being compacted when compression mould again, this is waited for that compression mould is placed on the second interval 3
In waterproof isolation pocket 4, the water that first is spaced in 2 is then evacuated to the second interval 3 to which waterproof compartment 4 to be compacted, so make to
Compression mould compacting can be convenient for being put into mold in this way and compacting is exhausted from lower to upper.Wherein, the hydraulic pressure of ager 1 is 5MPa,
It is 30s to compacting time of the compression mould in waterproof isolation pocket 4, mold places 6 hours to dry it thoroughly.
Embodiment 2.
A kind of encapsulating method for molding vacuum introducing technology and preparing carbon fibre composite is provided, comprising the following steps:
1) die treatment: mold needed for cleaning is simultaneously thoroughly dry by it, and release agent, release agent are then coated in mold cavity
Gel coat is coated after drying again;
2) it is laid with surface felt: in gel coat surface glue spraying, then sticking layer of surface felt, posted using packed this of waterproof compartment
The mold is then placed in hydraulic pressure to compacting surface felt by the mold of surface felt;
3) paver and vacuum sealing: being laid with layers of reinforcement on the felt of surface, simultaneously using the packed mold of waterproof compartment
It is placed in hydraulic pressure, reinforcing material is flattened using hydraulic pressure, release cloth, flow-guiding cloth and water conservancy diversion are then successively spread on reinforcing material
Pipe, is finally laid with vacuum bag, continues vacuum bag to be flattened using hydraulic pressure again, then in water using the packed mold of waterproof compartment
Vacuum bag is vacuumized in pressure, after vacuumizing, checks the air-tightness of vacuum bag;
4) resin and demoulding are imported: importing resin from diversion pipe, sloughs vacuum bag after solidified resin, by cured resin
Demoulding is to be post-processed.
In the present embodiment, release agent is polyvinyl alcohol release agent.
In the present embodiment, gel coat coating twice is brushed, the gel coat with a thickness of 0.6mm is obtained.
In the present embodiment, waterproof compartment is OPP polybag.
In the present embodiment, as shown in Figure 1, including ager 1, hydraulic pressure is provided by ager 1, ager 1 is divided into first
Interval 2 and the second interval 3, first is spaced in 2 and is respectively equipped with waterproof compartment 4, the opening point of waterproof compartment 4 in the second interval 3
Not Shen Chu the first interval 2 and the second interval 3, the first interval 2, which is equipped with, pumps to water body in it first suction pump 4 at the second interval 3,
Second interval 3 is equipped with the second suction pump 5 that water body in it is pumped to the first interval 2 transmission water;In application, will be placed to compression mould
First interval 2 waterproof isolation pocket 4 in, then by second be spaced 3 in water body be evacuated in the first interval 2 to by waterproof every
Bag 4 is compacted, and then makes to be compacted to compression mould;When being compacted when compression mould again, this is waited for that compression mould is placed on the second interval 3
In waterproof isolation pocket 4, the water that first is spaced in 2 is then evacuated to the second interval 3 to which waterproof compartment 4 to be compacted, so make to
Compression mould compacting can be convenient for being put into mold in this way and compacting is exhausted from lower to upper.Wherein, the hydraulic pressure of ager 1 is
10MPa, is 60s to compacting time of the compression mould in waterproof isolation pocket 4, and mold places 8 hours to dry it thoroughly.
Embodiment 3.
A kind of encapsulating method for molding vacuum introducing technology and preparing carbon fibre composite is provided, comprising the following steps:
1) die treatment: mold needed for cleaning is simultaneously thoroughly dry by it, and release agent, release agent are then coated in mold cavity
Gel coat is coated after drying again;
2) it is laid with surface felt: in gel coat surface glue spraying, then sticking layer of surface felt, posted using packed this of waterproof compartment
The mold is then placed in hydraulic pressure to compacting surface felt by the mold of surface felt;
3) paver and vacuum sealing: being laid with layers of reinforcement on the felt of surface, simultaneously using the packed mold of waterproof compartment
It is placed in hydraulic pressure, reinforcing material is flattened using hydraulic pressure, release cloth, flow-guiding cloth and water conservancy diversion are then successively spread on reinforcing material
Pipe, is finally laid with vacuum bag, continues vacuum bag to be flattened using hydraulic pressure again, then in water using the packed mold of waterproof compartment
Vacuum bag is vacuumized in pressure, after vacuumizing, checks the air-tightness of vacuum bag;
4) resin and demoulding are imported: importing resin from diversion pipe, sloughs vacuum bag after solidified resin, by cured resin
Demoulding is to be post-processed.
In the present embodiment, release agent is polyvinyl alcohol release agent.
In the present embodiment, gel coat coating twice is brushed, the gel coat with a thickness of 0.5mm is obtained.
In the present embodiment, waterproof compartment is OPP polybag.
In the present embodiment, as shown in Figure 1, including ager 1, hydraulic pressure is provided by ager 1, ager 1 is divided into first
Interval 2 and the second interval 3, first is spaced in 2 and is respectively equipped with waterproof compartment 4, the opening point of waterproof compartment 4 in the second interval 3
Not Shen Chu the first interval 2 and the second interval 3, the first interval 2, which is equipped with, pumps to water body in it first suction pump 4 at the second interval 3,
Second interval 3 is equipped with the second suction pump 5 that water body in it is pumped to the first interval 2 transmission water;In application, will be placed to compression mould
First interval 2 waterproof isolation pocket 4 in, then by second be spaced 3 in water body be evacuated in the first interval 2 to by waterproof every
Bag 4 is compacted, and then makes to be compacted to compression mould;When being compacted when compression mould again, this is waited for that compression mould is placed on the second interval 3
In waterproof isolation pocket 4, the water that first is spaced in 2 is then evacuated to the second interval 3 to which waterproof compartment 4 to be compacted, so make to
Compression mould compacting can be convenient for being put into mold in this way and compacting is exhausted from lower to upper.Wherein, the hydraulic pressure of ager 1 is 8MPa,
It is 50s to compacting time of the compression mould in waterproof isolation pocket 4, mold places 7 hours to dry it thoroughly.
Finally it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than the present invention is protected
The limitation of range is protected, although explaining in detail referring to preferred embodiment to the present invention, those skilled in the art are answered
Work as understanding, it can be with modification or equivalent replacement of the technical solution of the present invention are made, without departing from the reality of technical solution of the present invention
Matter and range.
Claims (8)
1. a kind of molding vacuum introducing technology prepares the encapsulating method of carbon fibre composite, it is characterized in that: the following steps are included:
1) die treatment: mold needed for cleaning is simultaneously thoroughly dry by it, release agent is then coated in mold cavity, release agent is dry
Coat gel coat again afterwards;
2) it is laid with surface felt: in gel coat surface glue spraying, then sticking layer of surface felt, surface is posted using packed this of waterproof compartment
The mold is then placed in hydraulic pressure to compacting surface felt by the mold of felt;
3) paver and vacuum sealing: being laid with layers of reinforcement on the felt of surface, simultaneously using the packed mold of waterproof compartment
It is placed in hydraulic pressure, the reinforcing material is flattened using hydraulic pressure, release cloth, water conservancy diversion are then successively spread on the reinforcing material
Cloth and diversion pipe, are finally laid with vacuum bag, continue to flatten vacuum bag using hydraulic pressure again using the packed mold of waterproof compartment,
Then the vacuum bag is vacuumized in hydraulic pressure, after vacuumizing, checks the air-tightness of the vacuum bag;
4) resin and demoulding are imported: importing resin from diversion pipe, sloughs vacuum bag after solidified resin, cured resin is demoulded
To be post-processed.
2. a kind of molding vacuum introducing technology according to claim 1 prepares the encapsulating method of carbon fibre composite,
Be characterized in: the release agent is polyvinyl alcohol release agent.
3. a kind of molding vacuum introducing technology according to claim 1 prepares the encapsulating method of carbon fibre composite,
It is characterized in: brushes gel coat coating twice, obtain the gel coat with a thickness of 0.4~0.6mm.
4. a kind of molding vacuum introducing technology according to claim 1 prepares the encapsulating method of carbon fibre composite,
Be characterized in: the waterproof compartment is OPP polybag.
5. a kind of molding vacuum introducing technology according to claim 1 prepares the encapsulating method of carbon fibre composite,
It is characterized in: including ager, provides hydraulic pressure by the ager, the ager is divided into the first interval and the second interval, institute
State in the first interval and second interval in be respectively equipped with waterproof compartment, the opening of the waterproof compartment stretches out described the respectively
One interval and second interval, described first is equipped at intervals with the first suction pump that water body in it is pumped to second interval,
Described second is equipped at intervals with the second suction pump that water body in it is pumped to the interval transmission water;In application, will be to compression mould
Be placed in the waterproof isolation pocket at the first interval, then by it is described second interval in water body be evacuated to it is described first interval in
The waterproof compartment is compacted, and then makes to be compacted to compression mould;When being compacted when compression mould again, this is waited for that compression mould is placed on
In the waterproof isolation pocket at the second interval, the water in first interval is then evacuated to second interval thus by the waterproof
Compartment compacting, and then make to be compacted to compression mould.
6. a kind of molding vacuum introducing technology according to claim 5 prepares the encapsulating method of carbon fibre composite,
Be characterized in: the hydraulic pressure of the ager is 5~10MPa.
7. a kind of molding vacuum introducing technology according to claim 5 prepares the encapsulating method of carbon fibre composite,
It is characterized in: is 30~60s to compacting time of the compression mould in the waterproof isolation pocket.
8. a kind of molding vacuum introducing technology according to claim 1 prepares the encapsulating method of carbon fibre composite,
It is characterized in: the mold is placed 6~8 hours to dry it thoroughly.
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CN201910079726.1A CN110001086A (en) | 2019-01-28 | 2019-01-28 | A kind of molding vacuum introducing technology prepares the encapsulating method of carbon fibre composite |
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CN201910079726.1A CN110001086A (en) | 2019-01-28 | 2019-01-28 | A kind of molding vacuum introducing technology prepares the encapsulating method of carbon fibre composite |
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Citations (6)
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DE102004025704A1 (en) * | 2004-05-26 | 2005-12-15 | Kiersch Composite Gmbh | Fiber reinforced plastic component manufacture involves compressing resin impregnated fiber composite between mold, upper films and pressurized membrane while heat transfer fluids flows between film and membrane |
CN102514207A (en) * | 2011-12-14 | 2012-06-27 | 奇瑞汽车股份有限公司 | Production method of composite material automobile parts |
CN102990942A (en) * | 2012-12-24 | 2013-03-27 | 烟台泰和新材料股份有限公司 | Vacuum perfusion forming method of p-aramid fiber composite material workpiece |
CN105034408A (en) * | 2015-07-14 | 2015-11-11 | 江苏九鼎新材料股份有限公司 | Method for manufacturing fiber reinforced composite product through resin pocket pressing |
CN105563855A (en) * | 2016-01-27 | 2016-05-11 | 江苏恒神股份有限公司 | Novel device and technology for manufacturing ultra-thick composite plate by means of vacuum infusion |
US10005244B2 (en) * | 2015-04-24 | 2018-06-26 | Hsiu-Lin Peng | Manufacturing method of pressure vessel with heating device |
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2019
- 2019-01-28 CN CN201910079726.1A patent/CN110001086A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004025704A1 (en) * | 2004-05-26 | 2005-12-15 | Kiersch Composite Gmbh | Fiber reinforced plastic component manufacture involves compressing resin impregnated fiber composite between mold, upper films and pressurized membrane while heat transfer fluids flows between film and membrane |
CN102514207A (en) * | 2011-12-14 | 2012-06-27 | 奇瑞汽车股份有限公司 | Production method of composite material automobile parts |
CN102990942A (en) * | 2012-12-24 | 2013-03-27 | 烟台泰和新材料股份有限公司 | Vacuum perfusion forming method of p-aramid fiber composite material workpiece |
US10005244B2 (en) * | 2015-04-24 | 2018-06-26 | Hsiu-Lin Peng | Manufacturing method of pressure vessel with heating device |
CN105034408A (en) * | 2015-07-14 | 2015-11-11 | 江苏九鼎新材料股份有限公司 | Method for manufacturing fiber reinforced composite product through resin pocket pressing |
CN105563855A (en) * | 2016-01-27 | 2016-05-11 | 江苏恒神股份有限公司 | Novel device and technology for manufacturing ultra-thick composite plate by means of vacuum infusion |
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