CN109978375B - Intelligent management system for pipeline prefabrication production line - Google Patents
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- 238000009417 prefabrication Methods 0.000 title claims abstract description 86
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 129
- 238000009826 distribution Methods 0.000 claims abstract description 24
- 238000003860 storage Methods 0.000 claims abstract description 21
- 238000007726 management method Methods 0.000 claims description 202
- 238000005352 clarification Methods 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 13
- 238000010276 construction Methods 0.000 claims description 9
- 238000002360 preparation method Methods 0.000 claims description 8
- 239000002699 waste material Substances 0.000 claims description 5
- 238000003466 welding Methods 0.000 claims description 5
- 238000012938 design process Methods 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 claims description 4
- 238000003754 machining Methods 0.000 claims description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
The invention discloses an intelligent management system for a pipeline prefabrication production line, which is characterized in that the intelligent management system divides functional areas according to each pipeline prefabrication production line project, and each pipeline prefabrication production line project comprises a pipeline prefabrication management module, a support prefabrication management module and a material storage, distribution and distribution management module; the intelligent management system can manage the pipeline in the pipeline prefabrication production process, and therefore the use of the pipeline is standardized.
Description
Technical Field
The invention relates to a management system, in particular to an intelligent management system used in a pipeline prefabrication production line.
Background
The pipe prefabrication line is to prefabricate a large pipe production line in a customer plant into a plurality of modules in the production plant, the modules are generally called pipe sections, the pipe sections generally comprise a plurality of pipes, a plurality of brackets and a plurality of pipe fittings, the pipe sections are welded to form a three-dimensional structure, and then the modules are conveyed to the customer plant in a unified mode to be assembled, and finally a whole set of production line is formed. The production mode can greatly utilize the strong processing capacity and space in a production factory, so that the quality control of the whole production line is better.
However, when a production factory performs pipe prefabrication, a production line divides a plurality of pipe sections, and a plurality of pipe sections are generally processed and welded simultaneously under the permission of worker time, so that confusion can exist in the management of the pipe, the variety of pipes, pipe fittings and supports forming the pipe sections is various, and special requirements are provided for the pipe sections, such as length, size, material grade, steel number, welding requirements, surface treatment and the like, so that the situations of wrong collar, multiple collar, few collar and repeated collar often occur in the management of the pipe, and the situation of warehouse shortage of goods also often occurs.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the intelligent management system can manage the pipeline in the pipeline prefabrication production process, so that the use of the pipeline is standardized.
In order to solve the technical problems, the technical scheme of the invention is as follows: an intelligent management system of a pipeline prefabrication production line divides functional areas according to each pipeline prefabrication production line project, and each pipeline prefabrication production line project comprises a pipeline prefabrication management module, a support prefabrication management module and a material storage, distribution and distribution management module;
the pipeline prefabrication management module divides a pipeline of the prefabrication module on the project drawing into a plurality of pieces of pipeline section information, each piece of pipeline section information is stored in a pipeline section management submodule, and the pipeline section management submodule contains the prefabrication information of the pipeline section, the design information of the pipeline section, the label and group pairing information of each part of the pipeline section, the material information of the pipeline section and the current completion state information of the pipeline section;
the support prefabrication management module is used for dividing a support used in the prefabrication module on a project drawing into a plurality of support management sub-modules according to the pipe sections, each support management sub-module corresponds to the pipe section management sub-module one by one, and the support management sub-modules comprise support numbers used by corresponding pipe sections, support quantity information, support material information, support machining process information and completion state information of a current support corresponding to the pipe sections;
the material storage, distribution and management module is used for capturing information of pipelines and profiles in each sub-module of the pipeline prefabrication management module and the support prefabrication management module, summarizing the information to form a total project design summary sheet, and then calculating a planned material purchase order of the project according to consumption coefficients obtained in the previous project production process; after all the materials in the planned material purchase order are purchased, dividing each material into a plurality of material management sub-modules by the material storage, distribution and management module, wherein each material management sub-module corresponds to the pipe section management sub-module and the support management sub-module one by one, and the material management sub-modules comprise information of all the pipelines, flanges and pipe joints used in the pipe section management sub-modules and the support management sub-modules and information of profiles used for manufacturing the supports, and also comprise receiving information and use tracking information of each material;
after a project is started, a worker receives materials from a warehouse according to the materials used by each pipe section management submodule and each support management submodule, a received material storage, distribution and management module updates current information corresponding to the received materials and sends the received material information to the corresponding pipe section management submodule and support management submodule, the material storage, distribution and management module continuously captures current completion state information of pipe sections in the pipe prefabrication management module and completion state information of supports in the support prefabrication management module to judge whether material preparation is needed or not in the construction process, the worker receives the materials and inputs the materials into the corresponding pipe section management submodule and the support management submodule so as to check whether the distributed materials and the input materials are consistent, after a certain pipe section is prefabricated, the pipe section management submodule and the support management submodule can generate the actual consumption of the pipe section, and finally the actual consumption of all the completed pipe sections is counted to calculate the material cost of the project.
As a preferred scheme, in the construction process, the material storing, distributing and distributing management module continuously captures the current completion state information of the pipe sections in the pipeline prefabrication management module and the completion state information of the supports in the support prefabrication management module to judge whether material preparation is needed or not, when the material storing, distributing and distributing management module judges that the completion amount of the current pipe sections or the supports is lower than the theoretical completion amount corresponding to the received material, the material storing, distributing and distributing management module firstly sends prompting warning information to the corresponding pipe section management sub-module and the support management sub-module, and warns workers who process the pipe sections to pay attention to the processing technology to reduce waste; and when the material storing, distributing and distributing management module judges that the finished amount of the current pipe section or the bracket is less than 80% of the theoretical finished amount corresponding to the led material, the material storing, distributing and distributing management module sends a replenishment command.
As a preferable scheme, each pipe segment management submodule of the pipe prefabrication management module further comprises a change submodule, and a person in charge of each pipe segment adds or changes all information in the pipe segment management submodule by using the change submodule.
Preferably, each pipe section management submodule of the pipe prefabrication management module further comprises a clarification submodule, and questions in the design and production processes of the pipe sections are clarified and explained through the clarification submodule, and the clarification and the explanation are expressed in the form of words.
As a preferable scheme, the stent management submodule also comprises a modification submodule and a clarification submodule, all information in the stent management submodule is added or modified by the modification submodule, questions in the pairing and welding processes of the stent are clarified and explained by the clarification submodule, and the clarification and the explanation are expressed in a text form.
After the technical scheme is adopted, the invention has the effects that: the intelligent management system divides functional areas according to each pipeline prefabrication production line project, each pipeline prefabrication production line project comprises a pipeline prefabrication management module, a support prefabrication management module and a material storage and distribution management module, then the pipeline prefabrication management module divides a pipeline of a prefabrication module on a project drawing into a plurality of pieces of pipeline section information, each piece of pipeline section information is stored in a pipeline section management submodule, similarly, the support prefabrication management module manages information in a support welding composition process, the material storage and distribution management module captures and performs statistics according to predicted use amounts of various materials in the pipeline prefabrication management module and the support prefabrication management module to finally generate a reasonable purchase order, and after the project is started, workers receive materials used by each pipeline section management submodule and the support management submodule from a warehouse, the retrieved material storage, distribution and management module updates current information corresponding to the retrieved material, sends the retrieved material information to a corresponding pipe section management sub-module and a corresponding support management sub-module, the material storage, distribution and management module continuously captures current completion state information of a pipe section in the pipe prefabrication management module and completion state information of a support in the support prefabrication management module in the construction process to judge whether material preparation is needed or not, a worker inputs the received material into the corresponding pipe section management sub-module and the support management sub-module to check whether the distributed material is consistent with the input material or not, after a certain pipe section is completed, the pipe section management sub-module and the support management sub-module can generate actual consumption of the pipe section, and finally the actual consumption of all the completed pipe sections is counted to calculate the material cost of the project, therefore, the intelligent management system can monitor the use of materials in real time, and reduces the conditions of wrong collar, multiple collar, fewer collar and repeated collar.
In the construction process, the material storing, distributing and distributing management module continuously captures the current completion state information of the pipe section in the pipeline prefabrication management module and the completion state information of the bracket in the bracket prefabrication management module to judge whether material preparation is needed or not, when the material storing, distributing and managing module judges that the current pipe section or bracket completion amount is lower than the theoretical completion amount corresponding to the received material, the material storing, distributing and distributing management module firstly sends prompt warning information to the corresponding pipe section management submodule and the bracket management submodule, and warns workers processing the pipe section to pay attention to the processing technology to reduce waste; and when the material storing, distributing and distributing management module judges that the completion amount of the current pipe section or the bracket is less than 80% of the theoretical completion amount corresponding to the received material, the material storing, distributing and distributing management module sends a replenishment order, so that the management system can reasonably judge the surplus of the material and feed back the surplus to workers for using the material, the material is fully utilized, the waste is reduced, the manufacturing cost is finally controlled, and the replenishment is timely performed when the material is too little without pulling the construction period.
And because each pipe section management submodule of the pipe prefabrication management module also comprises a change submodule, and a person in charge of each pipe section adds or changes all information in the pipe section management submodule by using the change submodule. Each pipe section management submodule of the pipe prefabrication management module further comprises a clarification submodule, questions in the design and production processes of the pipe sections are clarified and explained through the clarification submodule, the clarification and the explanation are expressed in the form of characters, information can be conveniently changed under some special conditions by changing the submodule and the clarification submodule, the modification reasons of the special conditions are clarified through the form of the characters, and therefore the progress and the change conditions of the project are conveniently tracked.
Detailed Description
The present invention is described in further detail below with reference to specific examples.
An intelligent management system of a pipeline prefabrication production line divides functional areas according to each pipeline prefabrication production line project, and each pipeline prefabrication production line project comprises a pipeline prefabrication management module, a support prefabrication management module and a material storage, distribution and distribution management module;
the pipeline prefabrication management module divides a pipeline of the prefabrication module on a project drawing into a plurality of pieces of pipeline section information, each piece of pipeline section information is stored in a pipeline section management submodule, and the pipeline section management submodule contains the prefabrication information of a pipeline section, the design information of the pipeline section, the mark number and the group pairing information of each part of the pipeline section, the material information of the pipeline section and the current completion state information of the pipeline section; the pipe segment management submodule can add new information to meet the requirements of different projects on pipe segments.
The support prefabrication management module is used for dividing a support used in the prefabrication module on a project drawing into a plurality of support management sub-modules according to the pipe sections, each support management sub-module corresponds to the pipe section management sub-module one by one, and support materials used in each support management sub-module are all applied to the corresponding pipe section management sub-modules.
The support management submodule comprises support numbers used by corresponding pipe sections, support quantity information, support material information, support machining process information and current support completion state information corresponding to the pipe sections; similarly, the support management submodule can also add new information to meet the requirements of different projects on the support.
The material storage, distribution and management module is used for capturing information of pipelines and profiles in each sub-module of the pipeline prefabrication management module and the support prefabrication management module, summarizing the information to form a total project design summary sheet, and then calculating a planned material purchase order of the project according to consumption coefficients obtained in the previous project production process; after all the materials in the plan material purchase order are purchased, the material storage, distribution and management module divides each material into a plurality of material management submodules, each material management submodule corresponds to the pipe section management submodule and the support management submodule one by one, and the material management submodules comprise information of all pipes, flanges and pipe joints used in the pipe section management submodules and the support management submodules and information of profiles used for manufacturing supports, and also comprise receiving information and use tracking information of each material;
after a project is started, a worker receives materials from a warehouse according to the materials used by each pipe section management submodule and each support management submodule, a received material storage, distribution and management module updates current information corresponding to the received materials and sends the received material information to the corresponding pipe section management submodule and support management submodule, the material storage, distribution and management module continuously captures current completion state information of pipe sections in the pipe prefabrication management module and completion state information of supports in the support prefabrication management module to judge whether material preparation is needed or not in the construction process, the worker receives the materials and inputs the materials into the corresponding pipe section management submodule and the support management submodule so as to check whether the distributed materials and the input materials are consistent, after a certain pipe section is prefabricated, the pipe section management submodule and the support management submodule can generate the actual consumption of the pipe section, and finally the actual consumption of all the completed pipe sections is counted to calculate the material cost of the project.
The material storing, distributing and distributing management module continuously captures current completion state information of a pipe section in the pipeline prefabrication management module and completion state information of a support in the support prefabrication management module to judge whether material preparation is needed or not in the construction process, and when the material storing, distributing and managing module judges that the current pipe section or the support completion amount is lower than the theoretical completion amount corresponding to the received material, the material storing, distributing and managing module firstly sends prompt warning information to a corresponding pipe section management sub-module and a corresponding support management sub-module, and warns workers for processing the pipe section to pay attention to the processing technology to reduce waste; and when the material storing, distributing and distributing management module judges that the completion amount of the current pipe section or the bracket is less than 80% of the theoretical completion amount corresponding to the received material, the material storing, distributing and distributing management module sends a replenishment order. Each pipe section management submodule of the pipe prefabrication management module further comprises a change submodule, and a person in charge of each pipe section adds or changes all information in the pipe section management submodule by using the change submodule. Each pipe section management submodule of the pipe prefabrication management module further comprises a clarification submodule, questions in the pipe section design and production process are clarified and explained through the clarification submodule, and the clarification and the explanation are expressed in a text mode. Similarly, the support management submodule also comprises a change submodule and a clarification submodule, all information in the support management submodule is added or changed by using the change submodule, questions in the assembly and welding processes of the support are clarified and explained by the clarification submodule, and the clarification and the explanation are expressed in the form of characters.
The intelligent management system can comprehensively manage the pipeline prefabrication production line, analyzes the storage stock in real time, and finally feeds back the residual quantity in reasonable time to guide the pipeline prefabrication production.
The above-mentioned embodiments are merely descriptions of the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and various modifications and alterations made to the technical solution of the present invention without departing from the spirit of the present invention are intended to fall within the scope of the present invention defined by the claims.
Claims (5)
1. The utility model provides a prefabricated production line intelligent management system of pipeline which characterized in that: the intelligent management system divides functional areas according to each pipeline prefabrication production line project, and each pipeline prefabrication production line project comprises a pipeline prefabrication management module, a support prefabrication management module and a material storage, distribution and distribution management module;
the pipeline prefabrication management module divides a pipeline of the prefabrication module on a project drawing into a plurality of pieces of pipeline section information, each piece of pipeline section information is stored in a pipeline section management submodule, and the pipeline section management submodule contains the prefabrication information of a pipeline section, the design information of the pipeline section, the mark number and the group pairing information of each part of the pipeline section, the material information of the pipeline section and the current completion state information of the pipeline section;
the support prefabrication management module is used for dividing a support used in the prefabrication module on a project drawing into a plurality of support management sub-modules according to the pipe section, each support management sub-module corresponds to the pipe section management sub-module one by one, and the support management sub-modules comprise support numbers, support quantity information, support material information, support machining process information and completion state information of a current support corresponding to the pipe section, wherein the support numbers, the support quantity information, the support material information and the support machining process information are used by the corresponding pipe sections;
the material storage, distribution and management module is used for capturing information of pipelines and profiles in each sub-module of the pipeline prefabrication management module and the support prefabrication management module, summarizing the information to form a total project design summary sheet, and then calculating a planned material purchase order of the project according to consumption coefficients obtained in the previous project production process; after all the materials in the planned material purchase order are purchased, dividing each material into a plurality of material management sub-modules by the material storage, distribution and management module, wherein each material management sub-module corresponds to the pipe section management sub-module and the support management sub-module one by one, and the material management sub-modules comprise information of all the pipelines, flanges and pipe joints used in the pipe section management sub-modules and the support management sub-modules and information of profiles used for manufacturing the supports, and also comprise receiving information and use tracking information of each material;
after a project is started, a worker receives materials from a warehouse according to the materials used by each pipe section management submodule and each support management submodule, a received material storage, distribution and management module updates current information corresponding to the received materials and sends the received material information to the corresponding pipe section management submodule and support management submodule, the material storage, distribution and management module continuously captures current completion state information of pipe sections in the pipe prefabrication management module and completion state information of supports in the support prefabrication management module to judge whether material preparation is needed or not in the construction process, the worker receives the materials and inputs the materials into the corresponding pipe section management submodule and the support management submodule so as to check whether the distributed materials and the input materials are consistent, after a certain pipe section is prefabricated, the pipe section management submodule and the support management submodule can generate the actual consumption of the pipe section, and finally the actual consumption of all the completed pipe sections is counted to calculate the material cost of the project.
2. The intelligent management system for the pipeline prefabrication production line as claimed in claim 1, wherein: the material storing, distributing and distributing management module continuously captures current completion state information of a pipe section in the pipeline prefabrication management module and completion state information of a support in the support prefabrication management module to judge whether material preparation is needed or not in the construction process, and when the material storing, distributing and managing module judges that the current pipe section or the support completion amount is lower than the theoretical completion amount corresponding to the received material, the material storing, distributing and managing module firstly sends prompt warning information to a corresponding pipe section management sub-module and a corresponding support management sub-module, and warns workers for processing the pipe section to pay attention to the processing technology to reduce waste; and when the material storing, distributing and distributing management module judges that the finished amount of the current pipe section or the bracket is less than 80% of the theoretical finished amount corresponding to the led material, the material storing, distributing and distributing management module sends a replenishment command.
3. The intelligent management system of a pipe prefabrication production line as claimed in claim 2, wherein: each pipe section management submodule of the pipe prefabrication management module further comprises a change submodule, and a person in charge of each pipe section adds or changes all information in the pipe section management submodule by using the change submodule.
4. The intelligent management system for the pipeline prefabrication production line as claimed in claim 3, wherein: each pipe section management submodule of the pipe prefabrication management module further comprises a clarification submodule, questions in the pipe section design and production process are clarified and explained through the clarification submodule, and the clarification and the explanation are expressed in a text mode.
5. The intelligent management system of a pipe prefabrication production line as claimed in claim 4, wherein: the support management submodule also comprises a change submodule and a clarification submodule, all information in the support management submodule is added or changed by the change submodule, questions in the assembly and welding processes of the support are clarified and explained by the clarification submodule, and the clarification and the explanation are expressed in a text form.
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