CN109975728A - Fault detector intelligence full-automatic assembly line comprehensive detection system and method - Google Patents
Fault detector intelligence full-automatic assembly line comprehensive detection system and method Download PDFInfo
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- CN109975728A CN109975728A CN201711459450.7A CN201711459450A CN109975728A CN 109975728 A CN109975728 A CN 109975728A CN 201711459450 A CN201711459450 A CN 201711459450A CN 109975728 A CN109975728 A CN 109975728A
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- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R35/00—Testing or calibrating of apparatus covered by the other groups of this subclass
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Abstract
The invention discloses a kind of fault detector intelligence full-automatic assembly line comprehensive detection system and methods, comprising: fault detector detects assembly line: for realizing fault detector acquisition unit and the automatic detection for collecting unit；The fault detector detection assembly line includes: that fault detector acquisition unit detection auto instrument automatic needle press and fault detector collect unit detection auto instrument automatic needle press；Intelligent warehousing system: being automatically stored, transport and managing for realizing fault detector；Detection information integrated control system: for realizing the monitoring to fault detector detection process, storage, analysis and displaying to detection data.The invention has the advantages that: can satisfy requirement of state's net transport inspection department to fault detector arrival full inspection, to implement State Grid Corporation of China about the series deployment for reinforcing distribution network construction management, starting " first-class power distribution network " implementation management work comprehensively, improves power distribution network development quality conscientiously and efficiency benefit provides strong support.
Description
Technical field
The invention belongs to fault detector intelligent testing technology field more particularly to a kind of intelligence of fault detector are complete certainly
Dynamic assembly line comprehensive detection system and method.
Background technique
With the development of distribution automation, each Terminal Type of power distribution automation using more and more.Fault detector conduct
A kind of distribution power automation terminal, function is more powerful, and performance requirement is higher, also increasing using scale.Due to indicating fault
The manufacturer of device is more, and there are biggish uncertainties for quality, adaptability of Different field environment of terminal etc.；It is fast and reliable
Detection will using fault detector equipment on site, for promoted distribution line failure positioning project construction quality,
It ensures operational management, is of great significance.
State's net transport inspection department issues fortune inspection three (2017) No. 6 texts at the beginning of 2017, and " state's net transport inspection department is about carrying out " 13 "
The notice of Distribution Automation Construction application work " at the 3rd article of Part V " reinforce profession collaboration " " reinforce equipment quality pipe
Be distinctly claimed in the job placement of control " as follows: " the same resources area of constituent parts transport inspection department Men Yaohui, strengthening device, which networks, to be detected, arrives
Cargo Inspection survey, analysis & appraisement on operation three-level quality management and control measures, maintain strict control over equipment quality pass.Distribution terminal, line-failure indicator, intelligence
The buying of the equipment such as energy distribution transformer terminals, one or two complete switch, purchased equipment must pass through the special project of Chinese DianKeYuan tissue
Detection；Constituent parts take arrival full inspection to distribution terminal, line-failure indicator, intelligent distribution transformer terminals ".
For Shandong DianKeYuan as region detection center, the terminal quantity detected every year is very huge, it is simple by manually into
Row by platform equipment detection, there are artificial detection ability shortcoming, testing staff's deficiency, Detection accuracy is low and detection information without
The problem of method is managed collectively.
Summary of the invention
The purpose of the present invention is to solve the above-mentioned problems, proposes a kind of intelligent full-automatic flowing water of fault detector
Line generalization detection system and method, the system and method rely on advanced automatic detection flow line technology, realize indicating fault
The full-automatic transport of device, feeding, detection is offline, and the overall processes intelligence control such as storage is realized high-effect under low artificial situation
Full-automatic detection meets comprehensive requirement of state's net transport inspection department to distribution terminal detection quality and detectability.
To achieve the goals above, the present invention adopts the following technical scheme:
The invention discloses a kind of fault detector intelligence full-automatic assembly line comprehensive detection systems, comprising:
Fault detector detects assembly line: for realizing fault detector acquisition unit and the automatic detection for collecting unit；
The fault detector detection assembly line includes: fault detector acquisition unit detection auto instrument automatic needle press and indicating fault
Device collects unit detection auto instrument automatic needle press；
Intelligent warehousing system: being automatically stored, transport and managing for realizing fault detector；
Detection information integrated control system: for realizing the monitoring to fault detector detection process, to detection data
Storage, analysis and displaying.
Further, the fault detector acquisition unit detection auto instrument automatic needle press includes: for respectively that the acquisition is single
Member be transported into and transport fault detector acquisition unit detection auto instrument automatic needle press feeding robot and feeding robot and for pair
What acquisition unit carried out out snap-action opens buckle robot.
Further, buckle platform and use is respectively set out in fault detector acquisition unit detection auto instrument automatic needle press
In the testing stand for detecting the acquisition unit；The buckle robot that opens opens the acquisition unit on opening buckle platform
After snap-action, the acquisition unit is put into the testing stand and is detected.
Further, the testing stand includes: support construction, the current trend line for being fixed on support construction top, fixation
In support construction bottom end for carrying out the camera of appearance examination.
Further, described open is respectively set acquisition unit secondary positioner on buckle platform and opens bayonet unit；
The bayonet unit of opening includes: fixed platform, pneumatic sliding rail and opens clamping support；
The bayonet bracket of opening includes: sliding support and fixed bracket；Described sliding support one end is fixed on fixed platform
On, the other end is connect with pneumatic sliding rail；The both ends of the sliding support are separately connected fixed bracket；
The pneumatic sliding rail drives sliding support one end connected to it to move left and right, when the movement sliding support both ends
Apart from it is nearest when, be connected to sliding support both ends fixation bracket docking.
Further, the buckle robot that opens includes opening clamp for bayonet；
The clamp for bayonet of opening includes: acquisition unit support mouth and instead refers to fixture；The both ends the acquisition unit Tuo Kou respectively with
Instead refer to fixture connection；The anti-finger fixture is driven by cylinder；
The anti-finger fixture includes: the first movement sliding block and the second mobile cunning for being separately fixed at the both ends acquisition unit Tuo Kou
Block, the first movement sliding block are fixed on finger cylinder one end, and the first movement sliding block is anti-by the first elbow connection first
Refer to fixture；
Described second mobile sliding block is fixed on the finger cylinder other end, and the described second mobile sliding block is connected by the second elbow
Second instead refers to fixture.Further, fault detector intelligence full-automatic assembly line system further include: for detecting indicating fault
The fault detector that device collects unit collects unit detection auto instrument automatic needle press.
Further, it includes: transmission device that the fault detector, which collects unit detection auto instrument automatic needle press, for transmitting supplied materials
Feeding locating platform and blanking locating platform for positioning supplied materials pallet is arranged in pallet on the transmission device.
Further, the supplied materials pallet places at least a set of fault detector, and every suit fault detector includes one
Converge unit and three acquisition units；The convergence unit and acquisition unit are placed respectively.
Further, the fault detector, which collects, is arranged illumination simulation room, the simulation in unit detection auto instrument automatic needle press
In illumination room can simulated solar illumination, for for collect unit solar panel charging.
Further, illumination simulation room outer wall uses lighttight organic oxidation glass, and illumination simulation is set inside room
Halogen lamp is set, simulated solar irradiation carries out light filling perpendicular to 90 degree of solar panel of direct projection face；The illumination simulation room is equipped with
Aeration radiation system.
Fault detector intelligence full-automatic assembly line comprehensive detection system further include: robot track, the feeder
Device people, feeding robot and open buckle machine moved in the robot track per capita.
Fault detector intelligence full-automatic assembly line comprehensive detection system further include: for marking substandard product not
Mark of conformity mechanism；The unqualified marking mechanism carries out labeling identification to rejected product using automatic labeling machine.
Further, the intelligent warehousing system includes: that automatic stereowarehouse shelf, AGV carrier loader and position in storehouse are deposited
Storage device；
Position in storehouse storage device is arranged on automatic stereowarehouse shelf, and the position in storehouse storage device includes pallet and material
Disk, the charging tray are removably attached on pallet.
Further, the intelligent warehousing system further include:
Intelligent storage total management system:
It is intelligently managed entirely for carrying out Detection task, realizes and controlled with the seamless combination of fault detector detection assembly line；
AGV trolley is remotely controlled, realizes the position in storehouse management of automatic stereowarehouse shelf；
Composite record and inquiry are carried out to detection information, the cargo before realizing the full-automatic detection of assembly line detection is automatically managed
Reason and allotment function；
Record the factory parameter information and testing result information of the failure indicator terminal of every bin level storage.
The invention discloses a kind of fault detector intelligence full-automatic assembly line method for comprehensive detection, comprising:
(1) intelligent warehousing system will need the fault detector acquisition unit detected and collect unit to be transported to failure automatically
Pointer detection assembly line；
(2) fault detector detection assembly line to acquisition unit and collects unit and is detected automatically respectively；
Snap-action is carried out out to acquisition unit automatically in fault detector acquisition unit detection auto instrument automatic needle press, realizing will
Acquisition unit is articulated on testing stand automatically, is removed from testing stand automatically after the completion of detection；
(3) in detection process, detection information integrated control system is in real time monitored testing result, is collected simultaneously detection
Information data carries out storage analysis；
(4) after the completion of detecting, fault detector collects the indicating fault that unit detection auto instrument automatic needle press will test completion automatically
Device acquisition unit and collect unit and be transported to lower discharge position, the fault detector that will test completion automatically by intelligent warehousing system is adopted
Collect unit and collect unit and is shipped back storage and testing result and failure indicator terminal information are acquired and are stored.
Further, described open is equipped with out snap fit clip in bayonet robot, is moved to two after grabbing acquisition unit
Among a fixed bracket, mobile sliding support, it is ensured that fixed bracket seals in acquisition unit electromagnetism ring；Opening bayonet robot will adopt
Collection unit is pulled down, and the buckle and electromagnetism ring of acquisition unit are opened simultaneously, and is opened first in snap fit clip and is instead referred to that fixture tenses
Electromagnetism ring and buckle, and be kept open, it thus completes to open snap-action.
Further, when certain a kind of empty tray, which is not able to satisfy storage quantity, to be required, AGV trolley transports to empty pallet certainly
Other kinds of charging tray is removed placement tray automatically and transported by dynamicization tiered warehouse facility shelf, intelligent warehousing system；Meanwhile being loaded with institute
The pallet of type charging tray is needed to run to automatic stereowarehouse shelf, required charging tray is removed and placed automatically by intelligent warehousing system
To automatic stereowarehouse shelf corresponding position.
The invention has the advantages that:
Fault detector detection assembly line of the present invention can satisfy state's net transport inspection department and want to fault detector arrival full inspection
It asks, to implement State Grid Corporation of China about the series deployment for reinforcing distribution network construction management, starts " first-class power distribution network " comprehensively and build
If management work, power distribution network development quality and efficiency benefit are improved, conscientiously to strive for " four best ", taking the lead in building up " one comprehensively
Strong three is excellent " the strong support of modern enterprise offer.
The present invention is arranged special robot clamp and opens bayonet apparatus, realizes to the automatic pendant of acquisition unit and inspection
It surveys.Illumination simulation room is set, to the irradiation of unit solar illuminating plate illumination simulation is collected, to supplement electricity, facilitates subsequent detection
Be normally carried out.
Intelligent warehousing system collection fault detector acquisition unit and collect unit intelligent storage and Automatic Conveying to inspection
Station function is surveyed in one, realizes being automatically stored of fault detector, intelligent management and Automatic Conveying.
Intelligent warehousing system is in conjunction with automatic detection assembly line, the common whole-course automation for realizing detection process.Intelligent storehouse
Store up platform in addition to having comprehensive handling of goods and materials function, be provided additionally with dynamic make an inventory, dynamic stock, bucket management, full Life Cycle
Period management, Detection task management etc..
Distribution detection information integrated control system realizes the interaction with multiple systems, realizes the comprehensive letter of each detection device
It ceases, the unified management of the testing result of each detection system, supports the unified management of various typing information and carry out related data
Storage.Comprehensive various information, forms the various data statistics reports for being directed to different application.
Immediately following the national strategy of " made in China 2025 ", using intelligent manufacturing technology, using industrial robot and work
The mode that dress assembly line combines is realized each in conjunction with full automatic distribution terminal detection platform and fault detector detection platform
The full-automatic transport of class distribution terminal, feeding, plug wire, detection is offline, the overall processes intelligence control such as storage.Pass through intelligent storehouse
The construction of storage, realization meet continuous full-automatic detection in 7*24 hours under the premise of not needing manual intervention, and realization detected
The whole process of journey is unmanned, meets current manual's deficiency, detection quality and standard are high, the higher demand of detectability.
By the construction of automatic detection flow line, 8 hours working times are pressed daily, can automatically detect FTU daily
More than 120 sets, 240 sets of fault detector；Whole year, detectable FTU was more than 28000 sets, 56000 sets of fault detector, met Shandong
General requirement of the province distribution power automation terminal inspection center as region detection center to detectability and detection quality.According to inspection
The demand of task amount is surveyed, the working time is adjusted, to meet the requirement to detectability.
Detailed description of the invention
Fig. 1 is fault detector intelligence full-automatic assembly line structural schematic diagram of the present invention；
Fig. 2 is supplied materials tray structure diagram of the present invention；
Fig. 3 is that fault detector of the present invention collects unit detection auto instrument automatic needle press structural schematic diagram；
Fig. 4 is illumination simulation room of the present invention structural schematic diagram；
Fig. 5 is to open buckle platform schematic diagram；
Fig. 6 is that the present invention opens the robot clamp structural schematic diagram being arranged in buckle robot；
Fig. 7 is acquisition unit testing stand structural schematic diagram of the present invention；
Fig. 8 is automatic stereowarehouse shelf structure schematic diagram of the present invention；
Fig. 9 is detection information integrated control system function schematic diagram of the present invention.
Specific embodiment
The present invention is further illustrated with specific embodiment with reference to the accompanying drawing.
The invention discloses a kind of fault detector intelligence full-automatic assembly line comprehensive detection systems, comprising:
Fault detector detects assembly line: for realizing fault detector acquisition unit and the automatic detection for collecting unit；
Intelligent warehousing system: being automatically stored, transport and managing for realizing fault detector；
Detection information integrated control system: for realizing the monitoring to fault detector detection process, to detection data
Storage, analysis and displaying.
Fault detector detection assembly line includes: that fault detector acquisition unit detection auto instrument automatic needle press and fault detector converge
Collect unit and detects auto instrument automatic needle press；
It is as shown in Figure 1 that fault detector acquisition unit detects auto instrument automatic needle press, comprising: for acquisition unit to be transported into respectively and
Transport the feeding robot and feeding robot and for acquisition unit of fault detector acquisition unit detection auto instrument automatic needle press
Carry out out snap-action opens buckle robot.
In the embodiment of the present invention in such a way that two kinds of auto instrument automatic needle presses work at the same time, it can be realized more set of fault indicators
It detects, improves work efficiency simultaneously.
Fault detector is by acquisition unit and collects unit two parts and forms, therefore supplied materials pallet is arranged, in supplied materials pallet
More set of fault indicators can be placed simultaneously, and every suit fault detector includes a convergence unit and three acquisition units；And
And convergence unit and matched acquisition unit respectively correspond placement.
The supplied materials pallet used in the embodiment of the present invention is as shown in Fig. 2, include: four that middle position is arranged in collect
Unit placement module, and be separately positioned on both ends with each collect unit placement module it is corresponding 12 acquisition
Unit placement module, the corresponding three acquisition unit placement modules of a convergence unit placement module.
Fault detector intelligence full-automatic assembly line system using Roller conveyor transmission, belt transmission, chain transmission or
Other delivery forms are transmitted supplied materials.In the embodiment of the present invention, the form of preferably Roller conveyor is transmitted.
As shown in figure 3, being respectively arranged to feeding locating platform and the blanking positioning of positioning supplied materials pallet in roller wire body
Platform；Collect in fault detector and also sets up illumination simulation room, the structure in illumination simulation room such as Fig. 4 in unit detection auto instrument automatic needle press
It is shown, illumination simulation room can simulated solar illumination, do charging effect to unit solar cells plate is collected, light source is wanted without special
It asks.
Illumination simulation room body supports are aluminum profiles, and outer wall cooperates 4 big function using the organic oxidation glass of black
The halogen lamp simulated solar irradiation of rate carries out light filling perpendicular to 90 degree of solar panel of direct projection face, it is contemplated that prolonged illumination is led
It causes temperature excessively high and is equipped with the stabilization that aeration radiation system guarantees illumination room.
As shown in figure 5, opening snaps into position platform in fault detector acquisition unit detection auto instrument automatic needle press, it is flat to open snaps into position
Recording type fault oscillograph acquisition unit secondary positioning mechanism is set on platform, applies the secondary positioning of type fault oscillograph acquisition unit outside
Mechanism and open bayonet unit；
Bayonet unit is opened to include pneumatic sliding rail and open clamping support.Opening clamping support includes: fixed bracket and sliding support；
Sliding support one end is fixed on the stationary platform, and the other end is connect with pneumatic sliding rail；The both ends of sliding support are separately connected fixation
Bracket；
Pneumatic sliding rail drives sliding support one end connected to it to move left and right, when being moved to sliding support both ends distance most
When close, the fixation bracket for being connected to sliding support both ends can be realized docking.
Fixed platform is fixedly connected with pneumatic sliding rail, fixed bracket, sliding support using screw machine.Sliding support and cunning
Using connection is not fixed, sliding support can be moved smoothly rail on the slide rail, carry out powered by cylinder.
Supplied materials pallet is sent in the upload of roller wire body, supreme to anticipate positioning at bit platform, and feeding robot clamps acquisition unit
It is placed into out on buckle platform on corresponding secondary positioning mechanism；When opening buckle, sliding support is moved to the platform rightmost side, opens card
Snap fit clip is installed out in button robot, is moved among two fixed brackets after grabbing acquisition unit, pneumatic sliding rail is again
Being moved to left side ensures that fixed bracket seals in the fixed side buckle of acquisition unit electromagnetism ring；List will be acquired by opening buckle robot
Member is pulled down, and the buckle and electromagnetism ring of acquisition unit are opened simultaneously, and is opened first in snap fit clip and is instead referred to that fixture tenses buckle,
And it is kept open；It adopts again in a like fashion, opens acquisition unit other side buckle, and be kept open, it is thus complete
It is buckled at opening.
The snap fit clip of opening of the split bayonet robot of the present invention has carried out special design, and structure is as shown in fig. 6, packet
It includes: acquisition unit support mouth and anti-finger fixture；The both ends acquisition unit Tuo Kou are connect with anti-finger fixture respectively；Instead refer to that fixture passes through cylinder
Driving.
Instead refer to that fixture includes: the first movement sliding block and the second mobile sliding block for being separately fixed at the both ends acquisition unit Tuo Kou,
First movement sliding block is fixed on finger cylinder one end, and first movement sliding block instead refers to fixture by the first elbow connection first；Second
Mobile sliding block is fixed on the finger cylinder other end, and the second mobile sliding block instead refers to fixture by the second elbow connection second.
When opening buckle, first movement sliding block and the second mobile sliding block move in the opposite direction under the driving of finger cylinder
It is dynamic, so that first instead refers to that fixture and second instead refers to that fixture pulls open certain space；Fault oscillograph acquisition unit is buckled together with electricity
Magnet ring enters in the space, and mobile sliding block is to inward side to movement, while first instead refers to that fixture and second instead refers to that fixture clasps
The two sides of buckle and holding.
Overall package of the fixture base terminal pad to realize each component, and realize the connection with robotic manipulator.
Finger cylinder is used to carry out instead to refer to the promotion and release of fixture.First instead refers to fixture for being acquired buckle and side outside unit
The fixation and release of interior buckle, second instead refers to fixation and release of the fixture for buckling in the other side.Acquisition unit support mouth is used for
Fixed acquisition unit opens buckle to realize automatically.Each component carries out being mechanically fixed connection using screw.Working principle: fixture folder
Firmly using clamping support is moved to out after unit, so that buckling across fixed bracket, and pull down, to realize the opening of outward buckle, the
One instead refers to that fixture fixes outer buckle.Interior buckle is opened with same principle again and fixation maintains.
The structure of testing stand as shown in fig. 7, comprises: structural support tests current trend line, and insulating protective sleeve and appearance are looked into
Test camera；
Acquisition unit line segment minimum terrain clearance altitude is hung on testing stand coil in 1700mm or so.Frame structure uses steel construction
Form, sound construction is reliable, it is sturdy to stablize.Frame is fixed with ground fixed form using foundation bolt.Testing stand intensity guarantees
It is not shaken in robot charge action process, testing stand coil fixing structure is reliable and stable, coil material outside intensity
Height can bear acquisition unit and frequently pull stress (maximum 200N).There is no other objects between three coils, prevents (with) machine
People's clamp movement locus interference.Detection device power on/off can control, and complete all to act go back to home rear to robot
Can be powered detection.
Detection device reserves communication interface, to be communicated with remote control center.In addition, detection device power on/off can
With control, can be powered detection after robot completes all to act back home.
Meanwhile supplied materials pallet together with loading collect unit enter fault detector collect unit detection assembly line
Body collects in fault detector and illumination simulation room is arranged in unit detection auto instrument automatic needle press, and fault detector collects unit detection stream
Waterline body conveys pallet in illumination simulation room, irradiates to unit solar illuminating plate illumination simulation is collected, to supplement electricity, side
Just subsequent detection is normally carried out.After the completion of detection, collects unit assembly line for pallet and be delivered to blanking locating platform, positioning comes
Material torr disk, the product after waiting feeding robot will test all are placed into original position.
In fault detector intelligence full-automatic assembly line system be provided with robot track, realize feeding, discharge robot,
Moving horizontally for buckle robot is opened, the working range of robot is expanded.Based on this, feeding robot and blanking in the present invention
Robot can be realized using a robot, only be needed in the detection process, and control robot is moved along robot track,
Back and forth movement at feeding and lower discharge position.
The effect for opening buckle robot is will to remove and place open on bayonet platform in acquisition unit always material torr disk
On secondary positioning mechanism, first carry out acquisition unit position positioning, to facilitate out snap fit clip correctly to clamp, then with open bayonet
Device cooperation, which is realized, opens bayonet operation, finally hangs over acquisition unit on the coil of testing stand.
As a preferred embodiment, the periphery of automatic production line uses grid type purse seine.The safety door of assembly line
(maintenance personnel's disengaging in maintenance is used) configuration safety door latch, personnel enter when anti-locking system is run.
Intelligent warehousing system includes: automatic stereowarehouse shelf, AGV carrier loader, position in storehouse storage device and intelligent storehouse
Store up total management system；
Automatic stereowarehouse shelf are combined type cross beam shelf, as shown in figure 8, sharing 4 layers of 4 row, 20 column totally 320 storehouse
Position, every bin level load-bearing 350Kg can meet no less than 2000 terminal storages；Entire design, which meets JB/T 9018-1999, to be had
Rail tunnel formula High Level Rack warehouse design specification has the characteristics that high-intensitive, stability is excellent.Automatic stereowarehouse shelf
For storing Devices to test, measurement equipment, realize that charging tray positioning, charging tray fill conveying automatically by management system, and can be with stacking
Machine cooperation realizes that the automatic loading and unloading of cargo carries.
Each bin level is stored by the charging tray of integrated form.
The storage equipment of every bin level is made of pallet and charging tray.Pallet is general, and charging tray is that different equipment is individually designed.
Each FTU charging tray can store 9 sets of bell-types FTU, 6 box FTU；Each fault detector charging tray can store 6 set of fault and refer to
Show device；Each DTU (less than 1 meter) charging tray can store a set of DTU.
One charging tray only puts a Terminal Type；It is identified by the two dimensional code on charging tray；Piler obtains currently automatically when detection
The charging tray for needing to detect is sent to area to be measured；Automatically by the area blank panel Fang Zhiyice；The automatic conveying for realizing charging tray.
Wherein, fault detector material tray structure is identical as the structure of supplied materials pallet.
AGV trolley uses AGV carrying robot equipment, the terminal transport for going out storage, testing process for each Terminal Type
Deng.AGV trolley uses magnetic navigation mode, and ground is pasted with magnetic navigation track and parking positioning IC card, and having obstacle sense should be able to
Power prevents from colliding.
Inspection center configures 4 AGV trolleies and realizes survey product in the circulation of each region, and trolley uses
L900xW360xH365mm compact fuselage, within dead weight 200Kg, off-position precision ± 30mm, minimum turning radius
500mm, sustainable work 6 hours of once charging.
Intelligent storage total management system realizes that function includes:
Carry out intelligent storage management.The detection for carrying out product to be tested is intelligently managed entirely with Detection task, seamless with assembly line
Service interaction in conjunction with control, with distribution testing laboratory information.
The long-range control for realizing AGV trolley, realizes the position in storehouse management of shelf.Realize detection information composite record with look into
It askes, the cargo before realizing the full-automatic detection of assembly line detection automatically manages and allotment function.
The information for recording the terminal of every bin level storage includes: producer, batch, if detection, testing result, detection process
Information, terminal quantity, target customer, shipment schedule etc..Realize the overall process control of relevant information.
Pallet uses general tray, is connected as container with vertical library, and charging tray is customized according to product size, charging tray and support
Disk is bound one by one, and various charging trays are more than 300 sets.Replacement pallet task is issued by integrated control system, utilizes intelligence machine reality
The automatic replacement of existing charging tray.
Detection information integrated control system by detection information collect based on, with system various function applications be main syllabus
Mark realizes the control of distribution testing laboratory informix, realizes information-based pipe using data mining analysis as technical way
Reason, it is convenient that bulk device information and detection information are managed collectively.
Distribution detection information integrated control system realizes the interaction with multiple systems, realizes the comprehensive letter of each detection device
It ceases, the unified management of the testing result of each detection system, supports the unified management of various typing information and carry out related data
Storage.Comprehensive various information, forms the various data statistics reports for being directed to different application.
(1) major function that system includes has: data base administration, personnel and rights management, the unified pipe of laboratory equipment
Reason, testing process integration control, detection process control, each system detection results are collected and storage, testing result report, detection
Automation control, artificial data interaction, data mining and the analysis of information are shown.System general function structure is as shown in Figure 9.
System application database, network management, safety management, system automatically configure management, merge the letter of multisystem
Breath and data, merge the information of manual maintenance, form the basic resource layer data of managing and control system.In conjunction with big data analysis technology,
Business Process Analysis management, orientation business digging technology of data etc., realize the comprehensive analysis of various information.Last connected applications
Characteristic, realize the generation and unified management of all kinds of reports, realize the omnibearing management of distribution detection information, realize information from
Dynamicization, intensive, efficient management and utilization, the integrated service for promoting detection information management are horizontal.Main contents include: resource
Manage (product to be tested has surveyed mouth, personnel), personnel and rights management, testing process integrated management (detection process monitoring, it is complete from
Dynamicization process management and control), Detection task management, video system are interactive collects with video management, testing result and automatic management, comprehensive
Business diagnosis and excavation, report integrated management.
Distribution testing laboratory integrated control system includes testing laboratory's video monitoring system, carries out distribution test experience
The real-time video monitoring of each detection in room.It is mainly included in each detection information in laboratory, detection installation real time monitoring is taken the photograph
As head, the video monitoring of overall process is realized, realize the seamless interaction with laboratory integration information intelligent managing and control system.
(2) function declaration
1. personnel and rights management
System has the function of lateral role's processing function and longitudinal rights management, is carried out by security management subsystem real
It is existing.Two functions are realized using integrated design, it may be assumed that refine to each function step for the processing function of any data
Role's processing function and rights management function are considered when rapid realization simultaneously.
2. lab resources are managed collectively
The static models for establishing laboratory equipment describe Mobile state management of going forward side by side.To all correlations of distribution testing laboratory
Equipment is modeled, including personnel model as management object, provides basic data for testing process integration control.
3. facility information unified Modeling to be checked
The static models for establishing laboratory measurement information to be checked describe and carry out modeling maintenance.According to object to be detected completion pair
The static description of all measurement informations to be checked, provides the modeling that edit tool completes measurement information to be checked, to facilitate subsequent detection task
Starting and resource allocation.
4. testing process integration is managed
System provides testing process integration and manages function, realizes the management of Detection task.System by device under test into
Row analysis, Binding experiment room detect resource and carry out detection information analysis, for format tester to be measured, work out tester
It draws, and Detection task is managed.This work is executed by system detection task management person.
5. detection process is managed
For each Detection task, the process management of detection information is provided.According to testing laboratory's construction situation, can access
Video monitoring system, remote visualization test process；Can each test item of real-time query testing progress, with facilitate adjustment test
Plan；Can the detection of real time inspection items resource situation, take time and effort situation, provide support for deploying again for resource.
6. detection information is collected and management
Distribution detection information integrated control system realizes the interaction with multiple systems, realizes the comprehensive letter of each detection device
It ceases, the unified management of the testing result of each detection system, supports the unified management of various typing information and carry out related data
Storage.
7. the mining analysis of business datum
Targeted business datum excavation point is provided in conjunction with the historical data of system operation, in conjunction with resource utilization
Analysis.There is provided the defect analysis of terminal family, detection various functions pass through situation analysis, lab resources Utilization Ratio Analysis etc..
Data in terms of helping distribution detection management personnel to provide the type selecting suggestion of equipment, providing detection efficiency promotion are supported.
8. all kinds of report management
System is provided based on the auto report completing function on the basis of Various types of data.The industry of basic data mining analysis is provided
Business auto report completing.
Data query function is provided, can Integrated query difference test item test history data, and carry out data analysis
And statistics.
Terminal examining report is provided according to all kinds of detection informations, is tested and analyzed；Distribution main website examining report, detection point are provided
Analysis；There is provided every classification report such as operation flow, Detection task management, the work statistic of each testing staff, machine utilization.
Fault detector intelligence full-automatic assembly line comprehensive detection system process flow of the present invention mainly includes following step
It is rapid:
AGV trolley transports the pallet that fault detector is filled in library in place, and robot will be in pallet by vision system
Fault detector (1 pallet places 4 groups of fault detectors) is placed in roller wire body according to specified angle, tray motion to rolling
At cylinder line feeding positioning.
Feeding robot corrects acquisition unit angle, position by vision system, then grabs acquisition unit placement and opens card
It detains at the secondary positioning of platform.
Open the crawl of buckle robot and open acquisition unit on buckle platform, then with open on buckle platform that open bayonet unit mutual
It matches, fully open the buckle of acquisition unit and maintains, open buckle robot and acquisition unit is placed into detection stringing again
On circle, clamp button of the spring holding mechanism is retracted, and acquisition unit is hung up to coil completely.
Circulation movement above, until all acquisition units on material torr disk in future are placed on testing stand coil.
Collect unit assembly line and the supplied materials pallet for collecting unit is delivered to progress light filling charging in illumination simulation room.
All robots retreat to safety zone, and detection platform starts to carry out fault detector the full-automatic detection of batch.
After the completion of detection, collects unit assembly line and pallet is transported at assembly line blanking positioning, robot is according to detection
Equipment testing result is pulled down using clamp acquisition unit, can be removed acquisition unit from testing stand, while to qualification
Product are placed directly into original position, put back to original position again after carrying out labelling label to rejected product.By the mechanical structure of robot
And operation order ensures that sequence of the acquisition unit according to crawl when puts back to supplied materials pallet original position again, to realize acquisition unit and converge
Collect the matching of unit.
It will test the fault detector acquisition unit of completion automatically by AGV trolley and collected unit and be shipped back automated three-dimensional
Warehouse shelf is simultaneously acquired and stores to testing result and failure indicator terminal information；
In detection process, detection information integrated control system is in real time monitored testing result, is collected simultaneously detection letter
Data are ceased, storage analysis is carried out；
After the completion of above-mentioned detection, system automatically generates test report according to testing result.Test report supports format customization,
The part for needing manually to participate in is supported to be manually entered, automatically generates report and supports artificial layout and adjustment.Report can be reserved for
To word document or database, and query function is provided, so as to historical query or comparing.
When having new distribution terminal or fault detector to detect into factory, and certain a kind of empty tray is unsatisfactory for currently wanting
When the quantitative requirement of storage, need to carry out automatically changing the outfit for charging tray.
Warehousing system is first transported to the empty pallet of charging tray to be replaced at robot when being replaced, and robot takes charging tray
Under, it is placed on charging tray frame.Robot is fixed to the charging tray to be replaced on empty pallet, and warehousing system again transports charging tray back former storehouse
Position, the automatic replacement of other charging trays is realized according to the quantity of pallet to be replaced according to this.
Above-mentioned, although the foregoing specific embodiments of the present invention is described with reference to the accompanying drawings, not protects model to the present invention
The limitation enclosed, those skilled in the art should understand that, based on the technical solutions of the present invention, those skilled in the art are not
Need to make the creative labor the various modifications or changes that can be made still within protection scope of the present invention.
Claims (17)
1. a kind of fault detector intelligence full-automatic assembly line comprehensive detection system characterized by comprising
Fault detector detects assembly line: for realizing fault detector acquisition unit and the automatic detection for collecting unit；
The fault detector detection assembly line includes: that fault detector acquisition unit detection auto instrument automatic needle press and fault detector converge
Collect unit and detects auto instrument automatic needle press；
Intelligent warehousing system: being automatically stored, transport and managing for realizing fault detector；
Detection information integrated control system: for realizing the monitoring to fault detector detection process, to the storage of detection data,
Analysis and displaying.
2. a kind of fault detector intelligence full-automatic assembly line comprehensive detection system as described in claim 1, feature exist
In the fault detector acquisition unit detection auto instrument automatic needle press includes: for being transported into and transporting event for the acquisition unit respectively
Hinder the feeding robot and feeding robot and for opening acquisition unit of indicator acquisition unit detection auto instrument automatic needle press
Snap-action opens buckle robot.
3. a kind of fault detector intelligence full-automatic assembly line comprehensive detection system as claimed in claim 2, feature exist
In buckle platform and for detecting the acquisition is respectively set out in fault detector acquisition unit detection auto instrument automatic needle press
The testing stand of unit；It is described open buckle robot open buckle platform on snap-action is carried out out to the acquisition unit after, will
The acquisition unit is put into the testing stand and is detected.
4. a kind of fault detector intelligence full-automatic assembly line comprehensive detection system as claimed in claim 3, feature exist
In the testing stand includes: support construction, the current trend line for being fixed on support construction top, is fixed on support construction bottom end
For carrying out the camera of appearance examination.
5. a kind of fault detector intelligence full-automatic assembly line comprehensive detection system as claimed in claim 3, feature exist
In described open is respectively set acquisition unit secondary positioner on buckle platform and opens bayonet unit；
The bayonet unit of opening includes: fixed platform, pneumatic sliding rail and opens clamping support；
The bayonet bracket of opening includes: sliding support and fixed bracket；Described sliding support one end is fixed on the stationary platform, separately
One end is connect with pneumatic sliding rail；The both ends of the sliding support are separately connected fixed bracket；
The pneumatic sliding rail drives sliding support one end connected to it to move left and right, when the movement sliding support both ends distance
When nearest, it is connected to the fixation bracket docking at sliding support both ends.
6. a kind of fault detector intelligence full-automatic assembly line comprehensive detection system as claimed in claim 2, feature exist
In the buckle robot that opens includes opening clamp for bayonet；
The clamp for bayonet of opening includes: acquisition unit support mouth and instead refers to fixture；The both ends the acquisition unit Tuo Kou respectively with instead refer to
Fixture connection；The anti-finger fixture is driven by cylinder；
The anti-finger fixture includes: the first movement sliding block and the second mobile sliding block for being separately fixed at the both ends acquisition unit Tuo Kou,
The first movement sliding block is fixed on finger cylinder one end, and the first movement sliding block instead refers to folder by the first elbow connection first
Tool；
Described second mobile sliding block is fixed on the finger cylinder other end, and the described second mobile sliding block passes through the second elbow connection second
Instead refer to fixture.
7. a kind of fault detector intelligence full-automatic assembly line comprehensive detection system as described in claim 1, feature exist
In it includes: transmission device that the fault detector, which collects unit detection auto instrument automatic needle press, for transmitting supplied materials pallet, in the biography
Send the feeding locating platform and blanking locating platform being arranged on device for positioning supplied materials pallet.
8. a kind of fault detector intelligence full-automatic assembly line comprehensive detection system as claimed in claim 7, feature exist
In the supplied materials pallet places at least a set of fault detector, and every suit fault detector includes a convergence unit and three
Acquisition unit；The convergence unit and acquisition unit are placed respectively.
9. a kind of fault detector intelligence full-automatic assembly line comprehensive detection system as described in claim 1, feature exist
In the fault detector, which collects, is arranged illumination simulation room in unit detection auto instrument automatic needle press, being capable of mould in the illumination simulation room
Quasi- solar irradiation, for the solar panel charging to collect unit.
10. a kind of fault detector intelligence full-automatic assembly line comprehensive detection system as claimed in claim 9, feature exist
In illumination simulation room outer wall uses lighttight organic oxidation glass, halogen lamp is arranged inside illumination simulation room, simulation is too
Sunlight carries out light filling perpendicular to 90 degree of solar panel of direct projection face；The illumination simulation room is equipped with aeration radiation system.
11. a kind of fault detector intelligence full-automatic assembly line comprehensive detection system as described in claim 1, feature exist
In, further includes: robot track, the feeding robot, feeding robot and buckle machine is opened per capita along the robot
It is moved in track.
12. a kind of fault detector intelligence full-automatic assembly line comprehensive detection system as described in claim 1, feature exist
In, further includes: for marking the unqualified marking mechanism of substandard product；The unqualified marking mechanism uses automatic labeling machine
Labeling identification is carried out to rejected product.
13. a kind of fault detector intelligence full-automatic assembly line comprehensive detection system as described in claim 1, feature exist
In the intelligent warehousing system includes: automatic stereowarehouse shelf, AGV carrier loader and position in storehouse storage device；
Position in storehouse storage device is arranged on automatic stereowarehouse shelf, and the position in storehouse storage device includes pallet and charging tray, institute
Charging tray is stated to be removably attached on pallet.
14. a kind of fault detector intelligence full-automatic assembly line comprehensive detection system as claimed in claim 13, feature
It is, the intelligent warehousing system further include:
Intelligent storage total management system:
It is intelligently managed entirely for carrying out Detection task, realizes and controlled with the seamless combination of fault detector detection assembly line；
AGV trolley is remotely controlled, realizes the position in storehouse management of automatic stereowarehouse shelf；
Composite record and inquiry are carried out to detection information, the cargo before realizing the full-automatic detection of assembly line detection automatically manage and
Deploy function；
Record the factory parameter information and testing result information of the failure indicator terminal of every bin level storage.
15. a kind of fault detector intelligence full-automatic assembly line method for comprehensive detection characterized by comprising
(1) intelligent warehousing system will need the fault detector acquisition unit detected and collect unit to be transported to indicating fault automatically
Device detects assembly line；
(2) fault detector detection assembly line to acquisition unit and collects unit and is detected automatically respectively；
Snap-action is carried out out to acquisition unit automatically in fault detector acquisition unit detection auto instrument automatic needle press, realizing will acquisition
Unit is articulated on testing stand automatically, is removed from testing stand automatically after the completion of detection；
(3) in detection process, detection information integrated control system is in real time monitored testing result, is collected simultaneously detection information
Data carry out storage analysis；
(4) after the completion of detecting, fault detector, which collects unit detection auto instrument automatic needle press and will test the fault detector of completion automatically, to be adopted
Collect unit and collect unit and be transported to lower discharge position, the fault detector acquisition that will test completion automatically by intelligent warehousing system is single
Member and collect unit be shipped back store in a warehouse and testing result and failure indicator terminal information are acquired and are stored.
16. a kind of fault detector intelligence full-automatic assembly line method for comprehensive detection as claimed in claim 15, feature
It is, described open is equipped with out snap fit clip in bayonet robot, be moved in two fixed brackets after grabbing acquisition unit
Between, mobile sliding support, it is ensured that fixed bracket seals in acquisition unit electromagnetism ring；Bayonet robot is opened to carry out down acquisition unit
It draws, opens simultaneously the buckle and electromagnetism ring of acquisition unit, open first in snap fit clip and instead refer to that fixture tenses electromagnetism ring and buckle,
And be kept open, it thus completes to open snap-action.
17. a kind of fault detector intelligence full-automatic assembly line method for comprehensive detection as claimed in claim 15, feature
It is, when certain a kind of empty tray, which is not able to satisfy storage quantity, to be required, empty pallet is transported to automatic stereowarehouse by AGV trolley
Other kinds of charging tray is removed placement tray automatically and transported by shelf, intelligent warehousing system；Meanwhile being loaded with required type charging tray
Pallet is run to automatic stereowarehouse shelf, and required charging tray is removed automatically and is placed into automated three-dimensional by intelligent warehousing system
Warehouse shelf corresponding position.
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