CN109972431A - A kind of strander lathe brake system - Google Patents
A kind of strander lathe brake system Download PDFInfo
- Publication number
- CN109972431A CN109972431A CN201910210638.0A CN201910210638A CN109972431A CN 109972431 A CN109972431 A CN 109972431A CN 201910210638 A CN201910210638 A CN 201910210638A CN 109972431 A CN109972431 A CN 109972431A
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- China
- Prior art keywords
- belt wheel
- brake
- disc device
- brake disc
- driving motor
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- 230000001360 synchronised effect Effects 0.000 claims abstract description 48
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 241001589086 Bellapiscis medius Species 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 abstract description 3
- 239000010959 steel Substances 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B3/00—General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
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- Spinning Or Twisting Of Yarns (AREA)
- Braking Arrangements (AREA)
Abstract
The invention discloses a kind of strander lathe brake systems, main driving motor brake gear includes encoder apparatus, brake cylinder, brake disc device, main drive gear, brake disc device is mounted on main drive gear, brake cylinder is mounted on brake disc device, and main driving motor passes through main drive gear transmission connection brake cylinder and brake disc device.The present apparatus is to realize to stop main driving motor by brake cylinder and brake disc device, stopped twister by servo motor realization, it is worked by exterior terminal synchronously control servo motor, brake cylinder and brake disc device, realize unwrapping wire strander cradle mechanism and Killing unit in synchronous stop, ensure cord quality, guarantee product disposable yield rate, the dew core or back silk phenomenon that very good solution steel cord occurs after lathe stopping.
Description
Technical field
The present invention relates to a kind of strander lathe brake systems, belong to strander lathe brake system technology neck
Domain.
Background technique
Strander tool equipment is more and more mature at present, and the requirement of quality and one-pass finished rate for product is also increasingly tighter
Lattice.The back silk of routine strander lathe or leakage core are all to be reached unanimously by the laying tension adjusting of core wire to realize at present,
Easily ignore lathe stop when can because inertia occur equipment it is out of service asynchronous and cause take-up occur leakage core or back silk, need
It improves.
Summary of the invention
The technical problem to be solved by the present invention is to overcome the deficiencies of existing technologies, a kind of strander lathe brake system is provided
Dynamic system carries out system control brake to strander lathe, reaches machine tool and synchronizes out of service, improves product quality,
It ensure that the one-pass finished rate of product.
In order to achieve the above objectives, the present invention provides a kind of strander lathe brake system, including controller, mistake are twisted
Device, main driving motor and interior unwrapping wire strander cradle mechanism, the interior unwrapping wire strander cradle mechanism of main driving motor transmission connection, mistake
Twister is arranged on the left of interior unwrapping wire strander cradle mechanism, and controller is electrically connected Killing unit and main driving motor, which is characterized in that
Including controller, for the synchronous main driving motor brake gear for stopping main driving motor and the mistake for synchronous stopping Killing unit
Twister brake gear, main driving motor brake gear are mounted on main driving motor, and Killing unit brake gear is mounted on Killing unit
On；
Main driving motor brake gear includes encoder apparatus, brake cylinder, brake disc device, main drive gear, brake disc dress
It sets and is mounted on main drive gear, brake cylinder is mounted on brake disc device, and main driving motor is driven by main drive gear
Connect brake cylinder and brake disc device.
Preferentially, main drive gear include belt wheel one, synchronous belt one, belt wheel two, lower drive shaft, belt wheel five, synchronous belt three,
Belt wheel six, belt wheel seven, synchronous belt four and belt wheel eight, main driving motor output shaft are fixedly and coaxially connected belt wheel one, and belt wheel two passes through
Lower drive shaft is fixedly and coaxially connected the expansion sleeve on brake disc device, and the expansion sleeve on brake disc device is set in the lower drive shaft right side
On end, one upper and lower side of synchronous belt is respectively sleeved on belt wheel one and belt wheel two；
Belt wheel five is located on the right side of brake disc device, and belt wheel five is fixedly and coaxially connected lower drive shaft right end, and belt wheel six is coaxially fixed to be connected
Interior unwrapping wire strander cradle mechanism right end is connect, three upper and lower side of synchronous belt is respectively sleeved on belt wheel five and belt wheel six；
Belt wheel seven is fixedly and coaxially connected lower drive shaft left end, and it is left that belt wheel eight is fixedly and coaxially connected interior unwrapping wire strander cradle mechanism
End, four upper and lower side of synchronous belt are respectively sleeved on belt wheel seven and belt wheel eight.
Preferentially, encoder apparatus includes encoder, belt wheel three, synchronous belt two and belt wheel four, and belt wheel four is coaxially fixed to be connected
Lower drive shaft is connect, belt wheel three is fixedly and coaxially connected encoder, and two upper and lower side of synchronous belt is respectively sleeved on belt wheel three and belt wheel four.
Preferentially, Killing unit brake gear includes servo motor, belt wheel nine, belt wheel ten and synchronous belt five, and servo motor is solid
The side of Killing unit is set calmly, and servo motor output shaft is fixedly and coaxially connected belt wheel nine, is fixedly and coaxially connected band on Killing unit
Wheel ten, five upper and lower side of synchronous belt is respectively sleeved on belt wheel nine and belt wheel ten.
Preferentially, the frictional disk of the friction plate alignment brake disc device of brake cylinder enables the frictional disk of brake disc device
It is enough inserted in brake cylinder, the frictional disk of brake cylinder and brake disc device is arranged in parallel.
Preferentially, brake disc device includes expansion sleeve and frictional disk, and frictional disk is arranged and is fixed at by expansion sleeve
On transmission shaft；Frictional disk is circular ring metal part.
Preferentially, controller model LXM23DU15M3X.
Advantageous effects of the invention:
The present apparatus is to realize to stop main driving motor by brake cylinder and brake disc device, is stopped by servo motor realization
Twister is worked by exterior terminal synchronously control servo motor, brake cylinder and brake disc device, realizes unwrapping wire in synchronous stop
Strander cradle mechanism and Killing unit, it is ensured that cord quality guarantees that product disposable yield rate, very good solution steel cord exist
The dew core or back silk phenomenon that lathe occurs after stopping.
Detailed description of the invention
Fig. 1 is the structure chart of the present apparatus；
Fig. 2 is the circuit diagram in the present apparatus.
Mark meaning in attached drawing, 1- encoder apparatus；2- brake cylinder；3- brake disc device；4- lower drive shaft；5- crosses twirl
Device；6- servo motor；7- belt wheel one；8- synchronous belt one；9- belt wheel two；10- main driving motor；11- belt wheel three；12- synchronous belt
Two；13- belt wheel four；15- belt wheel five；16- synchronous belt three；17- belt wheel six；18- belt wheel seven；19- synchronous belt four；20- belt wheel eight；
Unwrapping wire strander cradle mechanism in 21-；22- belt wheel nine；23- belt wheel ten；24- synchronous belt five.
Specific embodiment
The following examples are only intended to illustrate the technical solution of the present invention more clearly, and cannot be used as a limitation the limitation present invention
Protection scope.
A kind of strander lathe brake system, including controller, Killing unit 5, main driving motor 10 and interior unwrapping wire are twisted
Gu Ji cradle mechanism 21, main driving motor 10 are sequentially connected interior unwrapping wire strander cradle mechanism 21, and Killing unit 5 is arranged in interior unwrapping wire
The left side of strander cradle mechanism 21, controller are electrically connected Killing unit 5 and main driving motor 10, which is characterized in that including controller,
It brakes for the synchronous main driving motor brake gear for stopping main driving motor 10 with for the synchronous Killing unit for stopping Killing unit 5
Device, main driving motor brake gear are mounted on main driving motor 10, and Killing unit brake gear is mounted on Killing unit 5；
Main driving motor brake gear includes encoder apparatus 1, brake cylinder 2, brake disc device 3, main drive gear, brake disc
Device 3 is mounted on main drive gear, and brake cylinder 2 is mounted on brake disc device 3, and main driving motor 10 passes through main transmission machine
Structure transmission connection brake cylinder 2 and brake disc device 3.
Further, main drive gear include belt wheel 1, synchronous belt 1, belt wheel 29, lower drive shaft 4, belt wheel 5 15,
Synchronous belt 3 16, belt wheel 6 17, belt wheel 7 18, synchronous belt 4 19 and belt wheel 8 20,10 output shaft of main driving motor are coaxially fixed
Belt wheel 1 is connected, belt wheel 29 is fixedly and coaxially connected the expansion sleeve on brake disc device 3, brake disc device 3 by lower drive shaft 4
On expansion sleeve be set on 4 right end of lower drive shaft, one 8 upper and lower side of synchronous belt is respectively sleeved on belt wheel 1 and belt wheel 29；
Belt wheel 5 15 is located at 3 right side of brake disc device, and belt wheel 5 15 is fixedly and coaxially connected 4 right end of lower drive shaft, and belt wheel 6 17 is same
Axis is fixedly connected with interior 21 right end of unwrapping wire strander cradle mechanism, and 3 16 upper and lower side of synchronous belt is respectively sleeved at belt wheel 5 15 and belt wheel
On 6 17；
Belt wheel 7 18 is fixedly and coaxially connected 4 left end of lower drive shaft, and belt wheel 8 20 is fixedly and coaxially connected interior unwrapping wire strander cradle machine
21 left end of structure, 4 19 upper and lower side of synchronous belt are respectively sleeved on belt wheel 7 18 and belt wheel 8 20.
Further, encoder apparatus 1 includes encoder, belt wheel 3 11, synchronous belt 2 12 and belt wheel 4 13, belt wheel 4 13
It is fixedly and coaxially connected lower drive shaft 4, belt wheel 3 11 is fixedly and coaxially connected encoder, and 2 12 upper and lower side of synchronous belt is respectively sleeved at band
It takes turns on 3 11 and belt wheel 4 13.
Further, Killing unit brake gear includes servo motor 6, belt wheel 9 22, belt wheel 10 and synchronous belt 5 24, is watched
Take the side that motor 6 is fixed at Killing unit 5,6 output shaft of servo motor is fixedly and coaxially connected belt wheel 9 22, on Killing unit 5
It is fixedly and coaxially connected belt wheel 10,5 24 upper and lower side of synchronous belt is respectively sleeved on belt wheel 9 22 and belt wheel 10.
Further, the frictional disk of the friction plate alignment brake disc device 3 of brake cylinder 2 makes rubbing for brake disc device 3
Wiping disk can be inserted in brake cylinder 2, and brake cylinder 2 and the frictional disk of brake disc device 3 are arranged in parallel, and avoid the occurrence of unilateral hard
Wear phenomenon.
Further, brake disc device includes expansion sleeve and frictional disk, and frictional disk is arranged and is fixedly installed by expansion sleeve
On transmission shaft；Frictional disk is circular ring metal part.
Further, controller model LXM23DU15M3X.
Expansion sleeve, brake cylinder 2, controller, Killing unit 5, main driving motor 10, interior unwrapping wire strander cradle in the present apparatus
Mechanism 21, belt wheel 1, synchronous belt 1, belt wheel 29, lower drive shaft 4, belt wheel 5 15, synchronous belt 3 16, belt wheel 6 17, belt wheel
7 18, the model that synchronous belt 4 19, belt wheel 8 20, servo motor 6, belt wheel 9 22, belt wheel 10 and synchronous belt 5 24 use exists
Many in the prior art, those skilled in the art can select according to actual needs.
Brake disc device 3 is fixed on 4 location right of lower drive shaft with expansion sleeve by the present apparatus, has been fixed by screw rod, will
2 friction plate of brake cylinder is docked with the frictional disk of brake disc device 3, so that the frictional disk of brake disc device is able to enter brake air
In cylinder working region, belt wheel 5 15 is installed additional in brake disc device location right, and encoder is installed at by the connection of synchronous belt 2 12
The transmission of belt wheel 3 11 of device 1 drives encoder apparatus, and the position of encoder apparatus is parallel with the position of brake disc device 3, really
Guarantor's belt wheel 4 13 is with belt wheel 3 11 on same straight line；Servo motor 6, Killing unit 5 are separately mounted to interior unwrapping wire strander and shake
21 side of basket mechanism, so that 6 servo motors drive 5 Killing units, it is to realize master that 6 servo motors, which drive 5 Killing units, herein
Machine runs simultaneously or stops with 5 Killing units, the dew core or back silk phenomenon that very good solution steel cord occurs after lathe stopping.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the technical principles of the invention, several improvement and deformations can also be made, these improvement and deformations
Also it should be regarded as protection scope of the present invention.
Claims (7)
1. a kind of strander lathe brake system, including controller, Killing unit (5), main driving motor (10) and interior unwrapping wire
Strander cradle mechanism (21), the interior unwrapping wire strander cradle mechanism (21) of main driving motor (10) transmission connection, Killing unit (5) position
On the left of interior unwrapping wire strander cradle mechanism (21), controller is electrically connected Killing unit (5) and main driving motor (10), and feature exists
In, further include controller, for the synchronous main driving motor brake gear for stopping main driving motor (10) with for synchronous stopping
The Killing unit brake gear of Killing unit (5), main driving motor brake gear are mounted on main driving motor (10), Killing unit brake
Device is mounted on Killing unit (5)；
Main driving motor brake gear includes encoder apparatus (1), brake cylinder (2), brake disc device (3), main drive gear,
Brake disc device (3) is mounted on main drive gear, and brake cylinder (2) is mounted on brake disc device (3), main driving motor
(10) pass through main drive gear transmission connection brake cylinder (2) and brake disc device (3).
2. a kind of strander lathe brake system according to claim 1, which is characterized in that main drive gear includes
Belt wheel one (7), synchronous belt one (8), belt wheel two (9), lower drive shaft (4), belt wheel five (15), synchronous belt three (16), belt wheel six
(17), belt wheel seven (18), synchronous belt four (19) and belt wheel eight (20), main driving motor (10) output shaft are fixedly and coaxially connected belt wheel
One (7), belt wheel two (9) are fixedly and coaxially connected the expansion sleeve on brake disc device (3), brake disc device by lower drive shaft (4)
(3) expansion sleeve on is set on lower drive shaft (4) right end, and synchronous belt one (8) upper and lower side is respectively sleeved at belt wheel one (7) and band
It takes turns on two (9)；
Belt wheel five (15) is located on the right side of brake disc device (3), and belt wheel five (15) is fixedly and coaxially connected lower drive shaft (4) right end, band
Six (17) of wheel are fixedly and coaxially connected interior unwrapping wire strander cradle mechanism (21) right end, and synchronous belt three (16) upper and lower side is respectively sleeved at
On belt wheel five (15) and belt wheel six (17)；
Belt wheel seven (18) is fixedly and coaxially connected lower drive shaft (4) left end, and belt wheel eight (20) is fixedly and coaxially connected interior unwrapping wire strander
Cradle mechanism (21) left end, synchronous belt four (19) upper and lower side are respectively sleeved on belt wheel seven (18) and belt wheel eight (20).
3. a kind of strander lathe brake system according to claim 2, which is characterized in that encoder apparatus (1)
Including encoder, belt wheel three (11), synchronous belt two (12) and belt wheel four (13), belt wheel four (13) is fixedly and coaxially connected lower drive shaft
(4), belt wheel three (11) is fixedly and coaxially connected encoder, and synchronous belt two (12) upper and lower side is respectively sleeved at belt wheel three (11) and belt wheel
On four (13).
4. a kind of strander lathe brake system according to claim 1, which is characterized in that Killing unit brake gear
Including servo motor (6), belt wheel nine (22), belt wheel ten (23) and synchronous belt five (24), servo motor (6) was fixed at twirl
The side of device (5), servo motor (6) output shaft are fixedly and coaxially connected belt wheel nine (22), and Killing unit is fixedly and coaxially connected band on (5)
Ten (23) are taken turns, synchronous belt five (24) upper and lower side is respectively sleeved on belt wheel nine (22) and belt wheel ten (23).
5. a kind of strander lathe brake system according to claim 1, which is characterized in that brake disc device (3)
Including expansion sleeve and frictional disk, frictional disk is arranged by expansion sleeve and is fixed on transmission shaft (4)；Frictional disk is circular ring shape
Metalwork.
6. a kind of strander lathe brake system according to claim 5, which is characterized in that brake cylinder (2)
The frictional disk of friction plate alignment brake disc device (3) enables the frictional disk of brake disc device (3) to be inserted in brake cylinder (2)
Interior, brake cylinder (2) and the frictional disk of brake disc device (3) are arranged in parallel.
7. a kind of strander lathe brake system according to claim 1, which is characterized in that controller model
LXM23DU15M3X。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910210638.0A CN109972431B (en) | 2019-03-20 | 2019-03-20 | Braking system of strander machine tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910210638.0A CN109972431B (en) | 2019-03-20 | 2019-03-20 | Braking system of strander machine tool |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109972431A true CN109972431A (en) | 2019-07-05 |
| CN109972431B CN109972431B (en) | 2024-01-30 |
Family
ID=67079655
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910210638.0A Active CN109972431B (en) | 2019-03-20 | 2019-03-20 | Braking system of strander machine tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109972431B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110592990A (en) * | 2019-09-10 | 2019-12-20 | 江苏兴达钢帘线股份有限公司 | Machine tool brake system of stranding machine |
| CN113005799A (en) * | 2021-04-15 | 2021-06-22 | 合肥合宁电工设备有限公司 | Cradle type stranding machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0902107A2 (en) * | 1997-09-09 | 1999-03-17 | Murata Kikai Kabushiki Kaisha | Multiple twister |
| CN2786180Y (en) * | 2005-02-05 | 2006-06-07 | 贵州航天南海机电有限公司 | Thread setting tension regulator for double twisting machine |
| US20080314017A1 (en) * | 2007-06-22 | 2008-12-25 | Ebert Composites Corporation | System and Method for Maintaining the Location of a Fiber Doff Inner-Diameter-Tow at the Point of Payout Within a Constant Inertial Reference Frame |
| CN102747630A (en) * | 2012-06-21 | 2012-10-24 | 贵州钢绳股份有限公司 | Big bearing-type stranded rope machine and automation control technology thereof |
| CN206680003U (en) * | 2017-04-19 | 2017-11-28 | 东莞市新杰电工机械有限公司 | A kind of on-line tension is shown and governing mechanism of tension |
| CN210031289U (en) * | 2019-03-20 | 2020-02-07 | 江苏兴达钢帘线股份有限公司 | Machine tool brake system of stranding machine |
-
2019
- 2019-03-20 CN CN201910210638.0A patent/CN109972431B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0902107A2 (en) * | 1997-09-09 | 1999-03-17 | Murata Kikai Kabushiki Kaisha | Multiple twister |
| CN2786180Y (en) * | 2005-02-05 | 2006-06-07 | 贵州航天南海机电有限公司 | Thread setting tension regulator for double twisting machine |
| US20080314017A1 (en) * | 2007-06-22 | 2008-12-25 | Ebert Composites Corporation | System and Method for Maintaining the Location of a Fiber Doff Inner-Diameter-Tow at the Point of Payout Within a Constant Inertial Reference Frame |
| CN102747630A (en) * | 2012-06-21 | 2012-10-24 | 贵州钢绳股份有限公司 | Big bearing-type stranded rope machine and automation control technology thereof |
| CN206680003U (en) * | 2017-04-19 | 2017-11-28 | 东莞市新杰电工机械有限公司 | A kind of on-line tension is shown and governing mechanism of tension |
| CN210031289U (en) * | 2019-03-20 | 2020-02-07 | 江苏兴达钢帘线股份有限公司 | Machine tool brake system of stranding machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110592990A (en) * | 2019-09-10 | 2019-12-20 | 江苏兴达钢帘线股份有限公司 | Machine tool brake system of stranding machine |
| CN113005799A (en) * | 2021-04-15 | 2021-06-22 | 合肥合宁电工设备有限公司 | Cradle type stranding machine |
| CN113005799B (en) * | 2021-04-15 | 2024-06-04 | 合肥合宁电工设备有限公司 | Cradle type strander |
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| Publication number | Publication date |
|---|---|
| CN109972431B (en) | 2024-01-30 |
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