Sealed cover type feeding sealing device and updraught gasifier with same
Technical Field
The invention relates to the field of gasifiers, in particular to a sealing cover type feeding sealing device. In addition, the invention also relates to an updraught gasifier comprising the sealed cover type feeding sealing device.
Background
The updraft biomass gasification furnace is gradually playing a role in the field of garbage disposal due to its good environmental protection effect. However, the continuous use problem of the updraft garbage gasifier is a difficult problem, and when the charging cover is opened for charging during use, gasified dense smoke can emerge, so that the gasification garbage gasifier can only be intermittently used, namely, the charging cover is opened again for charging after the primary material is completely gasified.
If the updraught type garbage gasification furnace is intended to be continuously used, a screw feeder and a feed hopper are added at the position of a storage box, and garbage in the feed hopper is continuously added into the gasification furnace through the screw feeder according to the requirement of the gasification furnace. The spiral feeder is used for feeding the garbage gasification furnace, the requirements on the shape and the size of garbage materials are high, the materials must be crushed to a certain granularity and can enter the gasification furnace through spiral pushing, and the materials are guaranteed to be extruded through a certain pressure in the pushing process, so that the smoke of the gasification furnace is prevented from exiting the spiral pipe in the garbage pushing process. However, the gasification furnace has low requirements on the shape and the size of the garbage, and common household garbage can be directly added into the gasification furnace for use, which means that a process of crushing and forming the garbage is added after a screw feeder is added, and the process is unnecessary for gasification.
How to add irregular materials such as crop straws and household garbage into a gasification furnace without interrupting the use in the use process of the gasification furnace is a difficult problem. The inventor has provided a device that a double-door feeding box is added above a gasification furnace storage box, a water sealing cover is arranged on the double-door feeding box, and an inner door is arranged at the bottom of the double-door feeding box. When feeding, the inner door is closed, the water sealing cover is opened to add materials, the water sealing cover is covered after the materials are filled, and then the inner door is opened through the rotating device to enable the materials to fall into the gasification furnace. The method is theoretically feasible, but has poor application effect in the practical application process, mainly has poor sealing effect of the inner door, tar and particles can be generated in the garbage gasification process, the design accuracy of the inner door is too high, the operation flexibility can be gradually reduced, and the inner door is inconvenient or even impossible to use.
Disclosure of Invention
The invention provides a sealing cover type feeding sealing device and an updraft gasifier with the sealing cover type feeding sealing device, and aims to solve the technical problem that the conventional gasifier cannot be used for feeding without interruption in the use process.
The technical scheme adopted by the invention is as follows:
a sealed cowling formula feeding sealing device for set up on the feed end of updraught gasifier, feeding sealing device includes: the middle part of the supporting water disc is provided with a blanking frame which is used for being connected with the feeding end of the updraft gasifier in a sealing way, the blanking frame is communicated with the feeding port of the feeding end of the updraft gasifier, and sealing liquid used for sealing gasification gas generated by the updraft gasifier is filled between the periphery of the blanking frame and the inner periphery of the supporting water disc; a sealing outer cover body which is covered outside the blanking frame is arranged in the supporting water disc in a sliding manner, a material storage cavity for storing materials is arranged in the sealing outer cover body, a sealing cover for sealing the sealing outer cover body is arranged at a feed inlet of the material storage cavity, a discharging door which can be opened and closed is arranged at a discharging hole of the material storage cavity, and the discharging door is used for being opened when the sealing outer cover body slides to enable the discharging hole of the material storage cavity to be aligned with the blanking frame, so that materials in the material storage cavity fall into the blanking frame; the sealing outer cover body is internally provided with a sealing inner cover which is arranged in a lifting manner, the sealing inner cover is used for descending to cover the blanking frame in the material storage process of the material storage cavity so as to seal the feeding hole, and the sealing inner cover is also used for ascending in the sliding process of the sealing outer cover body and the blanking process of the blanking frame so as to avoid interference with the blanking frame.
Further, the sealing outer cover body comprises a sealing outer cover in a box cover shape and a storage box which is communicated with one side of the sealing outer cover and in a box body shape, and the sealing outer cover and the storage box are both covered in the supporting water tray; the sealing inner cover is arranged in the sealing outer cover; the inner cavity of the storage box forms a storage cavity, the sealing cover is arranged on the opening end of the top end of the storage box, and the discharging door is arranged on the opening end of the bottom end of the storage box.
Further, the feeding sealing device further comprises a lifting driving member, wherein the lifting driving member is arranged on the sealing outer cover and connected with the sealing inner cover, and the lifting driving member is used for driving the sealing inner cover to lift up and down in the sealing outer cover and locate under the action of external force.
Further, the lifting driving member comprises a screw sleeve with two ends communicated and an inner wall provided with internal threads, a lifting screw rod matched with the screw sleeve, and a supporting plate fixedly connected to the bottom end of the lifting screw rod; the screw rod sleeve is vertically arranged, and the bottom end of the screw rod sleeve is fixed with the outer end surface of the sealing outer cover; the outer end surface of the sealing outer cover is provided with a through hole communicated with the screw sleeve, and the bottom end of the lifting screw rod penetrates through the through hole and then stretches into the sealing outer cover; the sealed inner cover is sleeved on the outer circle at the bottom end of the lifting screw rod and is supported on the supporting plate.
Further, the sealing inner cover is in a box cover shape matched with the sealing outer cover, so that the blanking frame is accurately covered after the sealing inner cover descends under the guiding limit of the sealing outer cover.
Further, the sealing inner cover is a circular cover; the lifting driving component comprises a screw sleeve with two ends communicated and an inner wall provided with internal threads, and a lifting screw rod matched with the screw sleeve; the screw rod sleeve is vertically arranged, and the bottom end of the screw rod sleeve is fixed with the outer end surface of the sealing outer cover; the outer end surface of the sealing outer cover is provided with a through hole communicated with the screw sleeve, and the bottom end of the lifting screw rod penetrates through the through hole and then stretches into the sealing outer cover; the bottom end of the inner sealing cover and the lifting screw rod are fixed.
Further, the discharging door comprises two blanking plates which are arranged in a split way, and the outer side edge of each blanking plate is hinged with the inner side wall which is correspondingly arranged on the storage box through a hinge shaft which is arranged in parallel with the outer side edge of each blanking plate; one end of the hinge shaft is fixedly connected with a driving handle extending out of the storage box, and the driving handle is used for driving the hinge shaft to rotate under the action of external force so as to enable the blanking plate to rotate around the axis of the hinge shaft, so that the discharging door is opened or closed; the discharging door further comprises a limiting locking component arranged on the outer side wall of the storage box, and the limiting locking component is used for being connected with the driving handle to lock and fix the hinged shaft which rotates in place.
Further, an outer side wall or an inner side wall of the upper end of the storage box is provided with a sealing water tank which is outwards protruded and is annular, and sealing liquid is filled in the sealing water tank; the sealing cover is in a shape matched with the sealing water tank, and is used for being covered in the sealing water tank.
Further, two opposite outer side walls of the supporting water disc are respectively provided with guide rails extending along the sliding direction of the sealing outer cover body; two opposite outer side walls of the sealing outer cover body are respectively provided with pulleys matched with the corresponding guide rails.
According to another aspect of the invention, there is also provided an updraft gasifier provided with a sealed housing feed seal arrangement as defined in any one of the above at the feed end of the updraft gasifier.
The invention has the following beneficial effects:
when the sealing cover type feeding sealing device is used for feeding, when the feeding sealing device is in a material storage state as shown in the figure, the blanking frame is covered by the sealing inner cover so as to seal the feeding port of the gasification furnace, so that gasification gas generated by gasification in the gasification furnace can be prevented from being outwards popped out through the blanking frame; in the moving process after the feeding sealing device stores materials, the sealing outer cover body is covered outside the blanking frame, and the sealing cover simultaneously seals the storage cavity, so that gasification gas can be prevented from being outwards emitted from the sealing cover; when the feeding sealing device blanks, the sealing cover still seals the material storage cavity and the sealing outer cover body, so that gasification gas can be prevented from being outwards emitted from the sealing cover; the sealing cover body is covered in the supporting water tray filled with sealing liquid, so that gasification gas can be prevented from overflowing from the contact part of the sealing cover body and the supporting water tray, continuous feeding and no outward overflow of the gasification gas in the use process of the updraught gasification furnace can be realized, and in the feeding operation process, an additional material crushing and forming process is not required to be added, so that the feeding structure of the gasification furnace is simplified, and in addition, the sealing cover type feeding and sealing device is simple in structure, easy to manufacture, simple and flexible in feeding operation, good in sealing effect on the gasification gas and long in service life;
the updraft gasifier can realize continuous feeding in the using process, gasification gas does not overflow, no additional material crushing and forming process is needed in the feeding operation process, the feeding structure of the updraft gasifier is simplified, in addition, the updraft gasifier is simple in structure, accommodation and manufacture, the feeding operation is simple and flexible, the sealing effect on the gasification gas is good, and the service life is long.
In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. The present invention will be described in further detail with reference to the drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the spatial configuration of a seal cap type feed seal device in accordance with a preferred embodiment of the present invention;
FIG. 2 is a schematic view of the disassembled structure of FIG. 1;
FIG. 3 is a schematic illustration of the sealed boot feed seal of FIG. 1 in a storage condition;
FIG. 4 is a schematic illustration of the sealed boot feed seal of FIG. 1 prior to completion of the stock and no displacement;
FIG. 5 is a schematic illustration of the sealed boot feed seal of FIG. 1 in a blanking condition;
fig. 6 is a schematic view of the sealed inner housing of fig. 1 with a blanking frame.
Description of the drawings
10. A supporting water tray; 20. sealing liquid; 30. a blanking frame; 40. sealing the outer cover body; 401. a material storage cavity; 41. sealing the outer cover; 42. a storage box; 50. sealing cover; 60. a discharge door; 61. a blanking plate; 62. a hinge shaft; 63. a drive handle; 64. a limit locking member; 70. sealing the inner cover; 80. a lifting driving member; 81. a screw sleeve; 82. lifting screw rods; 83. a support plate; 90. sealing the water tank; 110. a guide rail; 120. and (3) a pulley.
Detailed Description
Embodiments of the invention are described in detail below with reference to the attached drawings, but the invention can be implemented in a number of different ways, which are defined and covered by the claims.
Referring to fig. 1 and 2, a preferred embodiment of the present invention provides a sealed-cap type feed sealing device for being disposed on a feed end of an updraft gasifier, the feed sealing device comprising: the middle part of the supporting water disc 10 is provided with a blanking frame 30 which is used for being in sealing connection with the feeding end of the updraft gasifier, the blanking frame 30 is communicated with the feeding end of the updraft gasifier, and sealing liquid 20 which is used for sealing gasification gas generated by the updraft gasifier is filled between the periphery of the blanking frame 30 and the inner periphery of the supporting water disc 10. The supporting water disc 10 is provided with a sealed outer cover body 40 which is covered outside the blanking frame 30 in a sliding manner, a material storage cavity 401 for storing materials is arranged in the sealed outer cover body 40, a sealing cover 50 for sealing the sealed outer cover body 40 is arranged at a feed inlet of the material storage cavity 401, a discharging door 60 which can be opened and closed is arranged at a discharging outlet of the material storage cavity 401, and the discharging door 60 is used for being opened when the sealed outer cover body 40 slides to enable the discharging outlet of the material storage cavity 401 to be aligned with the blanking frame 30, so that materials in the material storage cavity 401 fall into the blanking frame 30. The sealing outer cover 40 is also internally provided with a sealing inner cover 70 which is arranged in a lifting manner, the sealing inner cover 70 is used for descending to cover the blanking frame 30 to seal the feeding hole in the material storage process of the material storage cavity 401, and the sealing inner cover 70 is also used for ascending to avoid interference with the blanking frame 30 in the sliding process of the sealing outer cover 40 and the blanking process of the blanking frame 30.
When the sealing cover type feeding sealing device is used for feeding, firstly, the feeding sealing device is in a material storage state shown in figure 3, namely, the sealing inner cover 70 is lowered to seal the blanking frame 30, the discharging door 60 is closed, the sealing cover 50 is removed, at this time, materials to be gasified, such as crop straws and/or household garbage, can be stored in the material storage cavity 401 through the feeding hole of the material storage cavity 401; after the material storage cavity 401 is full of material, the sealing cover 50 is covered to seal the material storage cavity 401, at the moment, the sealing inner cover 70 is lifted to prevent the sealing inner cover 70 from interfering with the blanking frame 30, and the state of the feeding sealing device is shown in fig. 4; then, the sealing outer cover body 40 is moved until the discharging door 60 is aligned with the blanking frame 30, after the sealing outer cover body 40 is moved in place, the discharging door 60 is opened again, so that all materials stored in the material storage cavity 401 fall into a feeding port on the feeding end of the updraft gasifier from the blanking frame 30, and thus the feeding operation of the updraft gasifier is completed, and the state of the feeding sealing device is shown in fig. 5; after the loading operation is completed, the discharge door 60 is closed, and then the sealing housing body 40 is moved to place the feeding sealing device in a stock state as shown in fig. 3 for the next loading operation.
When the sealing cover type feeding sealing device is used for feeding, and the feeding sealing device is in a material storage state as shown in fig. 3, the blanking frame 30 is covered by the sealing inner cover 70 so as to seal the feeding port of the gasification furnace, so that gasification gas generated by gasification in the gasification furnace can be prevented from being outwards emitted through the blanking frame 30; in the moving process after the feeding sealing device stores materials, the sealing outer cover body 40 is covered outside the blanking frame 30, and the sealing cover 50 simultaneously seals the storage cavity 401, so that gasification gas can be prevented from being outwards emitted from the sealing cover 50; when the feeding sealing device blanks, the sealing cover 50 still seals the material storage cavity 401 and the sealing outer cover body 40, so that gasified gas can be prevented from being outwards emitted from the sealing cover 50; the sealing cover body 40 is covered in the supporting water tray 10 filled with sealing liquid, so that gasification gas can be prevented from overflowing from the contact part of the sealing cover body 40 and the supporting water tray 10, continuous feeding and no overflow of the gasification gas in the use process of the updraft gasification furnace can be realized, no additional material crushing and forming process is required in the feeding operation process, the feeding structure of the gasification furnace is simplified, and in addition, the sealing cover type feeding sealing device has the advantages of simple structure, easy manufacture, simple and flexible feeding operation, good sealing effect on the gasification gas and long service life.
Alternatively, as shown in fig. 2 and 3, the sealing cover body 40 includes a sealing cover 41 in a box cover shape, and a stock box 42 in a box shape communicating with one side of the sealing cover 41, and both the sealing cover 41 and the stock box 42 are covered in the supporting water tray 10. Specifically, the sealing cover body 40 is integrally formed, and the overall structural strength is high; the connection between the sealing cover 41 and the storage box 42 is communicated, so that interference with the blanking frame 30 is avoided, and sliding of the sealing cover body 40 in the supporting water tray 10 is further affected. The seal inner cover 70 is disposed within the seal outer cover 41. The inner cavity of the storage tank 42 constitutes a storage cavity 401, and the sealing cover 50 is arranged on the open end of the top end of the storage tank 42, and the discharge door 60 is arranged on the open end of the bottom end of the storage tank 42.
Specifically, as shown in fig. 2 and 3, the supporting water tray 10 has a box cover shape. The middle part of the supporting water disc 10 is provided with a through mounting hole, the blanking frame 30 is inserted into the mounting hole, and the upper end of the blanking frame 30 extends to be flush with the upper end of the supporting water disc 10 and extends to be higher than the supporting water disc 10; the lower end of the blanking frame 30 is used for being connected with the feeding end of the updraft gasifier in a sealing way, so that the blanking frame 30 is communicated with a feeding port on the feeding end of the gasifier.
Optionally, as shown in fig. 2, the feeding sealing device further includes a lifting driving member 80, where the lifting driving member 80 is disposed on the sealing outer cover 41 and connected to the sealing inner cover 70, and the lifting driving member 80 is used to drive the sealing inner cover 70 to lift and position up and down in the sealing outer cover 41 under the action of external force.
In the first embodiment of this alternative, as shown in fig. 1 and 2, the lifting driving member 80 includes a screw sleeve 81 with two ends communicating and an internal thread on the inner wall, a lifting screw 82 cooperatively disposed in the screw sleeve 81, and a supporting plate 83 fixedly connected to the bottom end of the lifting screw 82. The screw bush 81 is vertically disposed and the bottom end is fixed to the outer end surface of the seal housing 41. The outer end surface of the sealing outer cover 41 is provided with a through hole communicated with the screw rod sleeve 81, and the bottom end of the lifting screw rod 82 penetrates through the through hole and then stretches into the sealing outer cover 41. The inner seal cover 70 is sleeved on the outer circle at the bottom end of the lifting screw 82 and is supported on the support plate 83. In operation, the lifting screw 82 is rotated, and the lifting screw 82 drives the seal inner cover 70 to lift up and down in the seal outer cover 41.
Referring to fig. 6 again, since the inner sealing cover 70 is directly sleeved on the outer circle at the bottom end of the lifting screw 82, there is a gap between the inner sealing cover 70 and the lifting screw 82, and the inner sealing cover 70 is supported on the supporting plate 83, so when the lifting screw 82 rotates, the inner sealing cover 70 may be driven to rotate and shake, and shake exists in the descending process of the inner sealing cover 70, which may cause that the blanking frame 30 cannot be accurately covered after the inner sealing cover 70 descends, and the position of the inner sealing cover 70 is inconvenient to manually adjust, so as to affect the sealing effect of the feeding sealing device, therefore, in the preferred embodiment of the invention, the inner sealing cover 70 is in a box cover shape matched with the outer sealing cover 41, so that the blanking frame 30 is accurately covered after the guiding limit of the outer sealing cover 41 descends.
In a second embodiment of this alternative, not shown, the inner seal housing 70 is a circular housing. The lifting driving member 80 comprises a screw sleeve 81 with two ends communicated and an inner wall provided with internal threads, and a lifting screw 82 arranged in the screw sleeve 81 in a matching way. The screw bush 81 is vertically disposed and the bottom end is fixed to the outer end surface of the seal housing 41. The outer end surface of the sealing outer cover 41 is provided with a through hole communicated with the screw rod sleeve 81, and the bottom end of the lifting screw rod 82 penetrates through the through hole and then stretches into the sealing outer cover 41. The seal inner cover 70 is fixed to the bottom end of the lifting screw 82. In operation, the lifting screw 82 is rotated, the lifting screw 82 drives the inner seal cover 70 to lift up and down in the outer seal cover 41, and the inner seal cover 70 is a circular cover and is fixed with the lifting screw 82, so that the inner seal cover 70 rotates and descends under the action of the lifting screw 82, and can be accurately covered outside the blanking frame 30.
Alternatively, as shown in fig. 2 and 5, the discharge gate 60 includes two blanking plates 61 disposed in a split manner, and an outer side edge of each blanking plate 61 is hinged to a corresponding inner side wall disposed on the bin 42 by a hinge shaft 62 disposed in parallel therewith. One end of the hinge shaft 62 is fixedly connected with a driving handle 63 extending out of the storage box 42, and the driving handle 63 is used for driving the hinge shaft 62 to rotate under the action of external force so as to enable the blanking plate 61 to rotate around the axis of the hinge shaft 62, so that the discharge door 60 is opened or closed. In operation, the urging drive handle 63 rotates the hinge shaft 62 about its own axis, and thereby drives the blanking plate 61 fixed to the hinge shaft 62 to rotate about the axis of the hinge shaft 62, thereby effecting opening or closing of the discharge door 60.
Further, in order to prevent the hinge shaft 62 from being rotated again to open the discharge door 60, in the present invention, the discharge door 60 further includes a limiting locking member 64 disposed on an outer sidewall of the storage box 42, and the limiting locking member 64 is connected to the driving handle 63 to lock and fix the hinge shaft 62 rotated in place. Specifically, the limiting locking member 64 includes a locking ring fixedly disposed on an outer sidewall of the storage box 42, and a locking hook fixedly connected to the driving handle 63 and cooperatively disposed with the locking ring, where the driving handle 63 drives the blanking plate 61 to rotate in place to lock the blanking plate 61 when the discharging door 60 is closed, so as to further limit the blanking plate 61 to rotate to open the discharging door 60.
Optionally, as shown in fig. 3-5, an outer side wall or an inner side wall of the upper end of the storage tank 42 is provided with a sealing water tank 90 which is convex and annular, and the sealing water tank 90 is filled with sealing liquid 20. The sealing cover 50 is shaped to match the sealing water tank 90, and the sealing cover 50 is provided to cover the sealing water tank 90. When the sealing cover 50 is covered in the sealing water tank 90, the gasified gas is effectively prevented from being discharged from the gap between the sealing cover 50 and the stock tank 42, and the sealing effect of the sealing cover body 40 is further improved.
Alternatively, as shown in fig. 6, the opposite outer side walls of the supporting water tray 10 are each provided with a guide rail 110 extending in the sliding direction of the sealing cover 40. Two opposite outer side walls of the sealing housing body 40 are respectively provided with pulleys 120 matched with the corresponding guide rails 110. The supporting water tray 10 is slidably supported on the supporting water tray 10 through the cooperation of the pulleys 120 and the corresponding guide rails 110.
The preferred embodiment of the invention also provides an updraft gasifier, wherein the feeding end of the updraft gasifier is provided with the sealing cover type feeding sealing device according to any one of the above. The feeding sealing device is arranged at the feeding end of the updraft gasifier, so that the updraft gasifier can realize continuous feeding in the use process and gasification gas does not overflow, and in the feeding operation process, no additional material crushing and forming process is needed, the feeding structure of the updraft gasifier is simplified, in addition, the updraft gasifier is simple in structure, easy and flexible to operate and manufacture, good in sealing effect on gasification gas and long in service life.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.