CN109971351A - 仿铁锈花盆、仿锈漆及仿铁锈花盆的制造工艺 - Google Patents

仿铁锈花盆、仿锈漆及仿铁锈花盆的制造工艺 Download PDF

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CN109971351A
CN109971351A CN201910265090.XA CN201910265090A CN109971351A CN 109971351 A CN109971351 A CN 109971351A CN 201910265090 A CN201910265090 A CN 201910265090A CN 109971351 A CN109971351 A CN 109971351A
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王艺
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Dongguan Still Technology Co Ltd
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Abstract

本发明公开一种仿铁锈花盆、仿锈漆及仿铁锈花盆的制造工艺，所述仿锈漆包括以下重量份数的原料：水5.8‑20份，助剂0.21‑4.7份，分散剂0.1‑1份，润湿剂0.05‑0.5份，乙二醇0.2‑2份，十二碳醇酯0.5‑2份，乳液8.2‑25份，黑色金属矿石粉40‑60份，增稠剂0.1‑0.9份，杀菌剂0.1‑0.2份及防腐剂0.05‑0.1份。所述花盆本体上涂敷有所述的防锈漆。本发明仿锈漆附着力强，耐磨性强，耐化学介质，耐高温高压，良好的粘结性，色泽牢固度佳。制造具有仿锈效果的花盆时无需用真的铁皮，用塑料等非金属材料制成的花盆本体，通过上述工艺便生产出外观质感能达到真正铁制品氧化生锈的效果和颜色，因而避免用酸洗金属物体造成环境污染的问题，较环保。

Description

仿铁锈花盆、仿锈漆及仿铁锈花盆的制造工艺
技术领域
本发明涉及涂料技术领域，特别涉及一种仿铁锈花盆、仿锈漆及仿铁锈花盆的制造工艺。
背景技术
仿锈效果是通过特殊的处理方式把物体的表面做旧，模仿生锈的效果，因其如同真实生锈的金属一般，可以做到各种细腻的纹理和细微的凹凸感在表层上，形成真实的金属锈蚀的自然质感，非常适合做在雕塑、模型、工艺品、背景墙、局部修饰等位置。传统制作仿锈效果一般采用酸洗金属物体的表面以产生仿锈效果，因而，既污染环境影响操作人员身体健康同时又不利于施工。故如何制备一款易于施工且环保的仿锈漆是本领域技术人员亟待解决的问题。
发明内容
本发明解决的技术问题是，提供一种环保的仿铁锈花盆、仿锈漆及仿铁锈花盆的制造工艺。
第一方面，本发明公开了一种仿锈漆，包括下重量份数的原料：水5.8-20份，助剂0.21-4.7份，分散剂0.1-1份，润湿剂0.05-0.5份，乙二醇0.2-2份，十二碳醇酯0.5-2份，乳液8.2-25份，黑色金属矿石粉40-60份，增稠剂0.1-0.9份，杀菌剂0.1-0.2份及防腐剂0.05-0.1份。
优选地，所述助剂包括以下重量份数的组分：多功能助剂AMP-95 0.05-0.2份，助剂320 0.15-2.5份及活性增稠流变助剂0.01-2份。
优选地，所述防腐剂为防腐剂GL20。
优选地，所述杀菌剂为杀菌剂LOZASERVE940。
第二方面，本发明还公开了一种仿铁锈花盆的制造工艺，包括如下步骤：
步骤一、在非金属的花盆本体上涂敷附着力底漆；
步骤二、在所述附着力底漆上涂敷中层漆，其中，所述中层漆为上述第一方面任一项所述的仿锈漆；
步骤三、在所述中层漆上涂敷反应剂；
步骤四、在所述反应剂上涂敷固锈面漆。
第三方面，本发明还公开了一种仿铁锈花盆，其包括由非金属材料制成的花盆本体，所述花盆本体上涂敷有如上述第一方面任一项所述的防锈漆。
本发明具有如下有益效果：由于本发明的仿锈漆包括下重量份数的原料：水5.8-20份，助剂0.21-4.7份，分散剂0.1-1份，润湿剂0.05-0.5份，乙二醇0.2-2份，十二碳醇酯0.5-2份，乳液8.2-25份，黑色金属矿石粉40-60份，增稠剂0.1-0.9份，杀菌剂0.1-0.2份及防腐剂0.05-0.1份。该仿锈漆附着力强，耐磨性强，耐化学介质，耐高温高压，良好的粘结性，色泽牢固度佳。制造具有仿锈效果的花盆时无需用真的铁皮，用塑料等非金属材料制成的花盆本体，通过上述工艺便生产出外观质感能达到真正铁制品氧化生锈的效果和颜色，因而避免用酸洗金属物体造成环境污染的问题，从而较环保。此外，制成的塑料花盆不会一直生锈，使用寿命长，避免了一直生锈导致锈穿容器，出现漏水的现象，且塑料花盆可以回收利用。最后，用这样的工艺生产出的花盆表面具有真正铁的效果，大大减少金属原料的使用。
附图说明
图1为本发明仿铁锈花盆的制造工艺流程图。
具体实施方式
下面结合附图和实施例对本发明进行详细说明。需要说明的是，如果不冲突，本发明实施例以及实施例中的各个特征可以相互结合，均在本发明的保护范围之内。
实施例1
本发明公开了一种仿锈漆，包括以下重量份数的原料：水5.8-20份，助剂0.21-4.7份，分散剂0.1-1份，润湿剂0.05-0.5份，乙二醇0.2-2份，十二碳醇酯0.5-2份，乳液8.2-25份，黑色金属矿石粉40-60份，增稠剂0.1-0.9份，杀菌剂0.1-0.2份及防腐剂0.05-0.1份。该仿锈漆附着力强，耐磨性强，耐化学介质，耐高温高压，良好的粘结性，色泽牢固度佳。较佳地，所述助剂包括以下重量份数的组分：多功能助剂AMP-95 0.05-0.2份，助剂320 0.15-2.5份及活性增稠流变助剂0.01-2份。所述防腐剂为防腐剂GL20。所述杀菌剂为杀菌剂LOZASERVE940。
在本发明一种优选的实施例中，所述仿锈漆包括以下重量份数的原料：水5.8份，助剂0.217份，分散剂0.1份，润湿剂0.05份，乙二醇0.2份，十二碳醇酯0.5份，乳液8.2份，黑色金属矿石粉40份，增稠剂0.1份，杀菌剂0.1份及防腐剂0.05份。所述助剂包括以下重量份数的组分：多功能助剂AMP-95 0.05份，助剂320 0.15份及活性增稠流变助剂0.01份。
在本发明另一种优选的实施例中，所述仿锈漆包括以下重量份数的原料：水20份，助剂4.7份，分散剂1份，润湿剂0.5份，乙二醇2份，十二碳醇酯2份，乳液25份，黑色金属矿石粉60份，增稠剂0.9份，杀菌剂0.2份及防腐剂0.1份。其中，所述助剂包括以下重量份数的组分：多功能助剂AMP-95 0.2份，助剂320 2.5份及活性增稠流变助剂2份。
在本发明另一种优选的实施例中，所述仿锈漆包括以下重量份数的原料：水12.9份，助剂2.455份，分散剂0.55份，润湿剂0.275份，乙二醇1.1份，十二碳醇酯1.25份，乳液16.6份，黑色金属矿石粉50份，增稠剂0.5份，杀菌剂0.15份及防腐剂0.075份。其中，所述助剂包括以下重量份数的组分：多功能助剂AMP-95 0.125份，助剂320 1.325份及活性增稠流变助剂0.995份。所述十二碳醇酯可降低乳液的玻璃化温度(Tg) ， 软化乳液中的均聚及其共聚物颗粒表面的硬度，从而降低最低成膜温度(M FFT ) ，以便更好的凝结成膜。乙二醇能将涂料中的成膜物质较好地溶解。
实施例2
本发明还公开了一种仿铁锈花盆，其包括由非金属材料制成的花盆本体，所述花盆本体上涂敷有如上述实施例1所述的防锈漆。因此，该花盆也具有耐磨性强，耐化学介质，耐高温高压，良好的粘结性及色泽牢固度佳的效果。
实施例3
请参阅图1，本发明还公开了一种仿铁锈花盆的制造工艺，包括如下步骤：
步骤一S1、在非金属的花盆本体上涂敷附着力底漆；
所述附着力底漆是指一种可以让铁锈中层漆对塑料或其它非金属材料花盆本体的表面的附着力更牢固的一种过度涂料。可以理解的是，所述附着力底漆可根据需要进行选择，在此不做具体限定。
步骤二S2、在所述附着力底漆上涂敷中层漆，其中，所述中层漆为上述实施例1所述的仿锈漆；
在制作仿锈漆过程中，所述原料依次加入中速搅拌均匀即可（每分钟600转），温度控制在1度～70度。较佳地，所述助剂320分两次加入，第一次按重量份数加入0.05-1份，以防止气泡的产生，在间隔预设时间后，在第二次按重量份数加入0.1-1.5份，因而可较好地消除气泡。
步骤三S3、在所述中层漆上涂敷反应剂；
在本实施例中，所述反应剂包括以下重量份数的原料：水87-95份，氯化铜1.5-4.5份，氯化钠0.2-4.5份，乙二醇0.2-2份，十二碳醇酯0.5-2份，通过该反应剂使得涂层发生快速生铁锈的颜色及质感。
步骤四S4、在所述反应剂上涂敷固锈面漆。
通过所述固锈面漆，因而使用寿命长。
综上所述，由于本发明的仿锈漆包括下重量份数的原料：水5.8-20份，助剂0.21-4.7份，分散剂0.1-1份，润湿剂0.05-0.5份，乙二醇0.2-2份，十二碳醇酯0.5-2份，乳液8.2-25份，黑色金属矿石粉40-60份，增稠剂0.1-0.9份，杀菌剂0.1-0.2份及防腐剂0.05-0.1份。制造具有仿锈效果的花盆时无需用真的铁皮，用塑料等非金属材料制成的花盆本体，通过上述工艺便生产出外观质感能达到真正铁制品氧化生锈的效果和颜色，因而避免用酸洗金属物体造成环境污染的问题，从而较环保。此外，制成的塑料花盆不会一直生锈，使用寿命长，避免了一直生锈导致锈穿容器，出现漏水的现象，且塑料花盆可以回收利用。最后，用这样的工艺生产出的花盆表面具有真正铁的效果，大大减少金属原料的使用。
以上对本发明所提供的仿铁锈花盆、仿锈漆及仿铁锈花盆的制造工艺进行了详细介绍，本文中应用了具体个例对本发明的原理及实施方式进行了阐述，以上实施例的说明只是用于帮助理解本发明的方法及其核心思想；同时，对于本领域的一般技术人员，依据本发明的思想，在具体实施方式及应用范围上均会有改变之处。综上所述，本说明书内容仅为本发明的实施方式，并非因此限制本发明的专利范围，凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换，或直接或间接运用在其他相关的技术领域，均同理包括在本发明的专利保护范围内，不应理解为对本发明的限制。

Claims (6)

1.一种仿锈漆，其特征在于，包括以下重量份数的原料：水5.8-20份，助剂0.21-4.7份，分散剂0.1-1份，润湿剂0.05-0.5份，乙二醇0.2-2份，十二碳醇酯0.5-2份，乳液8.2-25份，黑色金属矿石粉40-60份，增稠剂0.1-0.9份，杀菌剂0.1-0.2份及防腐剂0.05-0.1份。
2.如权利要求1所述的仿锈漆，其特征在于，所述助剂包括以下重量份数的组分：多功能助剂AMP-95 0.05-0.2份，助剂320 0.15-2.5份及活性增稠流变助剂0.01-2份。
3.如权利要求1或2所述的仿锈漆，其特征在于，所述防腐剂为防腐剂GL20。
4.如权利要求3所述的仿锈漆，其特征在于，所述杀菌剂为杀菌剂LOZASERVE940。
5.一种仿铁锈花盆的制造工艺，其特征在于，包括如下步骤：
步骤一、在非金属的花盆本体上涂敷附着力底漆；
步骤二、在所述附着力底漆上涂敷中层漆，其中，所述中层漆为权利要求1至4任一项所述的仿锈漆；
步骤三、在所述中层漆上涂敷反应剂；
步骤四、在所述反应剂上涂敷固锈面漆。
6.一种仿铁锈花盆，其特征在于，包括由非金属材料制成的花盆本体，所述花盆本体上涂敷有如权利要求1至4任一项所述的防锈漆。
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