CN109970051A - A kind of microwave reduction bulking equipment continuously prepared for graphene - Google Patents

A kind of microwave reduction bulking equipment continuously prepared for graphene Download PDF

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Publication number
CN109970051A
CN109970051A CN201910338827.6A CN201910338827A CN109970051A CN 109970051 A CN109970051 A CN 109970051A CN 201910338827 A CN201910338827 A CN 201910338827A CN 109970051 A CN109970051 A CN 109970051A
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CN
China
Prior art keywords
boiler tube
graphene
microwave
continuously prepared
feed
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Pending
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CN201910338827.6A
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Chinese (zh)
Inventor
向伯荣
李斌
刘叶华
蔡汉阳
唐晓晓
谢鹏
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HUNAN HUAE MICROWAVE TECHNOLOGY Co Ltd
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HUNAN HUAE MICROWAVE TECHNOLOGY Co Ltd
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Priority to CN201910338827.6A priority Critical patent/CN109970051A/en
Publication of CN109970051A publication Critical patent/CN109970051A/en
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/15Nano-sized carbon materials
    • C01B32/182Graphene
    • C01B32/184Preparation
    • C01B32/19Preparation by exfoliation
    • C01B32/192Preparation by exfoliation starting from graphitic oxides

Abstract

The invention discloses a kind of microwave reduction bulking equipments continuously prepared for graphene, feed system, puffing furnace and collection system including sequential connection;The puffing furnace includes furnace body, microwave heating equipment and at least one boiler tube, and the boiler tube is horizontally set in furnace body, and the microwave heating equipment is located on furnace body so that for heating to the material in boiler tube, the feed system is connected to each boiler tube;The collection system includes at least two collectors, and each collector passes through collecting pipe respectively and is connected to boiler tube, is equipped with outlet valve on each collecting pipe.1. are had the advantage that using microwave heating, microwave is applied directly on material, and heating speed is fast, and extruding is high-efficient;2. switching over by crossing control outlet valve to collector using at least two collectors in parallel, without carrying out the production of next batch again after graphene is cooling, therefore continous way production operation may be implemented;3. being arranged using multiple boiler tube horizontal Tiles, efficiency is significantly improved.

Description

A kind of microwave reduction bulking equipment continuously prepared for graphene
Technical field
The present invention relates to graphene extruding production equipment technologies, continuously prepare more particularly to one kind for graphene Microwave reduction bulking equipment.
Background technique
Graphene has excellent electricity, mechanics, calorifics and optical property, is receiving as ideal two dimensional crystal material The fields such as rice electronic device, supercomputer, solar battery, photon sensor have a wide range of applications potentiality.Graphene Performance and its technology of preparing are closely related, and the preparation method for optimizing graphene is to obtain high-quality graphene and graphene is pushed to produce The key of industry.The preparation method of graphene is broadly divided into physical method and chemical method, and physical method has mechanical stripping method and extension raw Regular way, chemical method have chemical vapour deposition technique and oxidation-reduction method;To make the production of graphene reach heavy industrialization, at present The use of most wide preparation process is still oxidation-thermal reduction, and traditional electric heating reduction puffing technique exist heating it is time-consuming, The slow problem of rate of temperature fall, and heating efficiency is low, energy consumption is high, microwave reduction puffing furnace can be opened and be used, and greatly improve heating also The efficiency of former extruding.
Graphite oxide prepares the raw material of graphene as extruding, commonly uses strong acid (concentrated sulfuric acid, concentrated nitric acid) and strong oxidizing property Reagent (potassium permanganate) carries out intercalation oxidation processes to natural graphite, on the one hand, the graphite of natural output originally just containing sulphur and On the other hand other impurities while oxidation processes are inserted into oxygen-containing group in the lamellar structure of graphite, are also inevitably drawn Entered sulfur-containing group, therefore, if a large amount of tail gas generated in extruding reduction process without processing direct emission, certainly will be to operator Member's health and environment generate adverse effect.
Existing extruding reduction furnace is all made of the production model of interval batch, cannot achieve continous way production.Single into After expecting extruding, air inlet need to be opened after extruding product is cooling and blown, carry out next charging again after collecting at collector.
Existing large size extruding reduction furnace single charging is no more than 10g, and production efficiency is low, is unfavorable for graphene scale The industrialized production of change, therefore, the problem of improving production efficiency and production capacity, be those skilled in the art's urgent need to resolve.
Existing continous way graphene extruding reduction furnace, gas is not preheated to be passed directly into boiler tube, one side low temperature gas Body causes sharp temperature drop in boiler tube, be especially passed through gas flow it is larger when, temperature drop is even up to 20-50 in boiler tube DEG C, the technological temperature for deviateing graphene reduction extruding is larger, is unfavorable for graphene and continuously and stably produces;On the other hand, low temperature After gas is passed through boiler tube, boiler tube quick refrigeration easily generates cracking, substantially reduces the service life of boiler tube.
Summary of the invention
In view of the above-mentioned problems, the purpose of the present invention is to provide one kind to be able to achieve continuous-feeding and discharging, has production effect The high microwave reduction bulking equipment continuously prepared for graphene of rate.
The technical scheme adopted by the invention is that: a kind of microwave reduction bulking equipment continuously prepared for graphene, packet Include the feed system, puffing furnace and collection system of sequential connection;
The puffing furnace includes furnace body, microwave heating equipment and at least one boiler tube, and the boiler tube is horizontally set on furnace In vivo, the microwave heating equipment is located on furnace body for the material heating in boiler tube, the feed system and each institute State boiler tube connection;
The collection system includes at least two collectors, and each collector passes through collecting pipe respectively and is connected to boiler tube, often Outlet valve is equipped on one collecting pipe.
It advanced optimizes, the outside of the boiler tube is coated with the auxiliary hot plate of ceramics for inhaling wave.
It advanced optimizes, the auxiliary hot plate of ceramics is the auxiliary hot plate of SiC.
It advanced optimizes, adiabator layer is additionally provided in the furnace body, the boiler tube and the auxiliary hot plate of ceramics are embedded in guarantor In adiabator layer.
It advanced optimizes, is equipped with the air inlet being connected to appendix on each boiler tube, on each appendix It is equipped with intake valve.
It advanced optimizes, further includes gas preheating unit, the appendix is connected with gas preheating unit.
It advanced optimizes, the feed system includes the hopper being sequentially communicated, feed appliance and corresponding with boiler tube quantity Feed pipe, the every boiler tube are connected to by corresponding feed pipe with feed appliance, and charging control is equipped on each feed pipe Mechanism processed.
It advanced optimizes, the feed control mechanism includes the first inlet valve and the second inlet valve, first inlet valve With the second inlet valve between the upper and lower every setting on feed pipe, enclosed between first inlet valve, the second inlet valve and feed pipe A storing is synthesized, the storage compartment is equipped with air inlet pipe, and the air inlet pipe is equipped with the second intake valve.
It advanced optimizing, further includes automatic packaging system, the automatic packaging system includes automatic packing machine and conveying pipeline, Material in each collector is sent into automatic packing machine by corresponding conveying pipeline.
It advanced optimizes, further includes exhaust treatment system, the exhaust treatment system includes exhaust gas processing device and tail gas Pipe, the cavity of each collector is interior to be equipped with the filter screen separated in solid gas, and the filter screen will be divided into gas in the cavity of collector Body room and solids chamber, the exhaust gas processing device are connected to by tail gas with gas compartment.
It advanced optimizes, the bottom of each collector is equipped with multiple groups traveling wheel.
It advanced optimizes, the furnace body outer cup is equipped with furnace body shield.
Beneficial effects of the present invention: material is sent in each boiler tube by the material in hopper of the present invention by feed system, After completing extruding operation in boiler tube, an outlet valve is opened, so that material enters cooling in a collector, is collected to one After device is filled, another outlet valve is opened in switching, continues to collect graphene with another collector.The present invention mainly has following Advantage:
1. using microwave heating, microwave is applied directly on material after being directed through the tube wall of furnace body and boiler tube, therefore is added Thermal velocity is fast, and extruding is high-efficient;
2. collector is switched over by crossing control outlet valve using at least two collectors in parallel, one of them When filling product and being cooled down, it is switched to another and is cooled down and collected, it is next without being carried out again after graphene is cooling The production of batch, therefore continous way production operation may be implemented;
3. can be arranged using multiple boiler tube horizontal Tiles in furnace body, relative to the mode of traditional single furnace tube operation, effect Rate significantly improves;Meanwhile it can flexibly be fed by controlling feed control mechanism.
Detailed description of the invention
The present invention is further described with embodiment with reference to the accompanying drawing.
Fig. 1 is the front schematic view for the microwave reduction bulking equipment that the present invention is continuously prepared for graphene;
Fig. 2 is the floor map for the microwave reduction bulking equipment that the present invention is continuously prepared for graphene;
Fig. 3 is that multiple boiler tubes are located at the intracorporal structural schematic diagram of furnace side by side;
Fig. 4 is the structural schematic diagram of feed control mechanism.
Specific embodiment
The microwave reduction bulking equipment continuously prepared for graphene as depicted in figs. 1 and 2, including sequential connection into Material system, puffing furnace and collection system;
Puffing furnace includes furnace body 110, microwave heating equipment 120 and at least one boiler tube 130, and boiler tube 130 is horizontally disposed In furnace body 110, microwave heating equipment 120 is located on furnace body 110 for the material heating in boiler tube 130, feed system It is connected to each boiler tube 130;
Collection system includes at least two collectors 310, and each collector 310 passes through collecting pipe 320 and boiler tube 130 respectively It is connected to, is equipped with outlet valve 330 on each collecting pipe 320.
As shown in figure 3, being the embodiment that furnace body 110 is arranged in of three 130 horizontal Tiles of boiler tube.By the way that multiple furnaces are arranged Pipe 130 has increased exponentially the production efficiency of graphene relative to the structure of single boiler tube 130.
It is applied directly in boiler tube 130 after microwave penetration furnace body 110 and boiler tube 130 that microwave heating equipment 120 issues On material.After material absorbs microwave, it is rapidly heated, to realize quick extruding.
After graphene extruding, one of outlet valve 330 is opened, graphene enters collecting pipe 320 after collector 310 It is collected.After the collector 310 is filled, another outlet valve 330 is opened in switching, is collected 310 using another and is received Collection, so that the production that can be carried out next batch graphene after because to wait the graphene in collector 310 is cold to go again is avoided, it is real The consecutive production of existing graphene, improves production efficiency.
The outside of boiler tube 130 is coated with the auxiliary hot plate 410 of ceramics for inhaling wave.The auxiliary hot plate 410 of ceramics is can the auxiliary hot plate of ceramics 410 can be absorbed the microwave of the sending of microwave heating equipment 120, and after the auxiliary hot plate 410 of ceramics absorbs microwave, temperature is increased, to boiler tube 130 are heated.By the auxiliary hot plate 410 of setting ceramics, the auxiliary hot plate 410 of ceramics again heats boiler tube 130 after absorbing microwave, to protect It demonstrate,proves uniform temperature fields in boiler tube 130 to stablize, makes the abundant extruding of material.
The auxiliary hot plate 410 of ceramics is preferably the auxiliary hot plate of SiC.The auxiliary hot plate of SiC is in microwave field, quilt after absorption microwave that can be strong Heating, heating rate are fast.Meanwhile, it is capable to be maintained within the scope of more stable temperature, there is not the phenomenon that thermal runaway.So that Boiler tube 130 is maintained in more stable heated perimeter, avoids the occurrence of the big situation of temperature fluctuation.By the content for adjusting SiC Or the temperature range of the auxiliary hot plate of the adjustable SiC of frequency in microwave.
Adiabator layer 420 is additionally provided in furnace body 110, boiler tube 130 and the auxiliary hot plate 410 of ceramics are embedded in adiabator layer In 420.By the way that boiler tube 130 and the auxiliary hot plate of SiC to be embedded in adiabator layer 400, scattering and disappearing for heat is reduced, energy damage is reduced Consumption maintains the temperature in boiler tube 130 to stablize.
It is equipped with the air inlet being connected to appendix 520 on each boiler tube 130, is equipped with air inlet on each appendix 520 Valve 530.It is connected between each boiler tube 130 and protective atmosphere storage device 510 by corresponding appendix 520, each appendix Intake valve 530 is equipped on 520.By inputting the nitrogen of high-purity, or other protective gas, such as noble gas toward boiler tube 130 Deng.Protect graphene in production process not oxidized.
It further, further include gas preheating unit 540, appendix 520 is connected with gas preheating unit 540.Protect gas Atmosphere first passes through preheating device 540 and gas is preheating to technological temperature, enter back into boiler tube 130 before being sent into boiler tube 130.
By preheating in advance to protective atmosphere, after avoiding cold gas from entering boiler tube 130, cause temperature in boiler tube 130 anxious Play decline guarantees that graphene continuously and stably produces;Meanwhile boiler tube 130 is avoided because of sharp temperature drop, it causes to crack, greatly The big service life for improving boiler tube 130.
Feed system includes the hopper 210 being sequentially communicated, feed appliance 220 and feed pipe corresponding with 130 quantity of boiler tube 230, every boiler tube 130 is connected to by corresponding feed pipe 230 with feed appliance 220, and charging control is equipped on each feed pipe 230 Mechanism 240 processed.
After material in hopper 210 passes sequentially through feed appliance 220 and feed pipe 230, corresponding feed control mechanism is opened 240, material is sent in corresponding boiler tube 130.Corresponding feed control mechanism 240 is controlled, it can be flexibly to corresponding boiler tube 130 feed intake.A total control mechanism 240 also can be set accordingly, can disposably feed intake to all boiler tubes 130.
Such as Fig. 4, feed control mechanism 240 includes the first inlet valve 241 and the second inlet valve 242,241 He of the first inlet valve Second inlet valve 242 between the upper and lower every setting on feed pipe 230, the first inlet valve 241, the second inlet valve 242 and feed pipe A storage compartment 243 is enclosed between 230, storage compartment 243 is connected to by air inlet pipe 251 with protective atmosphere caisson, air inlet Pipe 251 is equipped with the second intake valve 253.
During feeding intake, the first inlet valve 241 and the second inlet valve 242 are not opened simultaneously, and first open the first charging Valve 241, so that open the second intake valve 253 after material enters storage compartment 243, be passed through protective atmosphere, it will be in storage compartment 243 Air discharge, turns off the first inlet valve 241.The second inlet valve 242 is then turned on, so that effect of the material in gravity and air blowing It is lower to enter in boiler tube 130, it can enter in boiler tube 130 to avoid air with feed pipe 230.It, can meanwhile under the action of air blowing So that the material in storage compartment 243 rapidly enters in boiler tube 130, quick feeding is realized.
It further include automatic packaging system, automatic packaging system includes automatic packing machine 610 and conveying pipeline 620, each collection Material in device 310 is sent into automatic packing machine 610 by corresponding conveying pipeline 620.
After graphene in collector 310 completes cooling, the graphite in collector 310 is sent to certainly by conveying pipeline 620 Dynamic baling press 610, completes automatic packaging.The preferred spiral organ feeder of conveying pipeline 620.It can certainly select other conveying sides Formula, such as Belt Conveying.
It further include exhaust treatment system, exhaust treatment system to remove the exhaust gas such as sulfiding gas of production process generation Including exhaust gas processing device 710 and offgas duct 720, the filter screen 730 separated in solid gas is equipped in the cavity of each collector 310, Filter screen 730 will be divided into gas compartment and solids chamber in the cavity of collector 310, exhaust gas processing device 710 passes through offgas duct 720 It is connected to gas compartment.
The filter screen 730 being arranged in the cavity of collector 310 realizes the separation of graphene and gas, relatively heavy stone Black alkene sinks to the bottom coohng of collector 310, and the exhaust gas such as light sulfiding gas enter exhaust gas processing device by offgas duct 720 It in 710, discharges, avoids to pollution air again after processing.
In order to facilitate transfer collector 310, multiple groups traveling wheel 311 is equipped in the bottom of each collector 310.
In order to protect furnace body 110, furnace body shield 111 is equipped in 110 outer cup of furnace body.
Certainly, the invention is not limited to above embodiment, those skilled in the art are without prejudice to the present invention Equivalent deformation or replacement can be also made under the premise of spirit, these equivalent variation or replacement are all contained in the claim of this application In limited range.

Claims (10)

1. a kind of microwave reduction bulking equipment continuously prepared for graphene, it is characterised in that: the charging including sequential connection System, puffing furnace and collection system;
The puffing furnace includes furnace body (110), microwave heating equipment (120) and at least one boiler tube (130), the boiler tube (130) it is horizontally set in furnace body (110), the microwave heating equipment (120) is located on furnace body (110) for boiler tube (130) the material heating in, the feed system are connected to each boiler tube (130);
The collection system includes at least two collectors (310), each collector (310) respectively by collecting pipe (320) and Boiler tube (130) is connected to, and is equipped with outlet valve (330) on each collecting pipe (320).
2. the microwave reduction bulking equipment according to claim 1 continuously prepared for graphene, it is characterised in that: described The outside of boiler tube (130) is coated with the auxiliary hot plate (410) of ceramics for inhaling wave.
3. the microwave reduction bulking equipment according to claim 2 continuously prepared for graphene, it is characterised in that: described The auxiliary hot plate (410) of ceramics is the auxiliary hot plate of SiC.
4. the microwave reduction bulking equipment according to claim 2 or 3 continuously prepared for graphene, it is characterised in that: It is additionally provided with adiabator layer (420) in the furnace body (110), the boiler tube (130) and the auxiliary hot plate (410) of ceramics are embedded in guarantor In adiabator layer (420).
5. the microwave reduction bulking equipment according to any one of claims 1 to 3 continuously prepared for graphene, feature It is: is equipped with the air inlet being connected to appendix (520) on each boiler tube (130), is all provided on each appendix (520) There are intake valve (530).
6. the microwave reduction bulking equipment according to claim 5 continuously prepared for graphene, it is characterised in that: also wrap It includes gas preheating unit (540), the appendix (520) is connected with gas preheating unit (540).
7. the microwave reduction bulking equipment according to any one of claims 1 to 3 continuously prepared for graphene, feature Be: the feed system includes the hopper (210) being sequentially communicated, feed appliance (220) and corresponding with boiler tube (130) quantity Feed pipe (230), each boiler tube (130) are connected to by corresponding feed pipe (230) with feed appliance (220), each described Feed control mechanism (240) are equipped on feed pipe (230).
8. the microwave reduction bulking equipment according to claim 7 continuously prepared for graphene, it is characterised in that: described Feed control mechanism (240) includes the first inlet valve (241) and the second inlet valve (242), first inlet valve (241) and the Two inlet valves (242) between the upper and lower every setting on feed pipe (230), first inlet valve (241), the second inlet valve (242) storage compartment (243) is enclosed between feed pipe (230), the storage compartment (243) is equipped with air inlet pipe (251), The air inlet pipe (251) is equipped with the second intake valve (253).
9. the microwave reduction bulking equipment according to any one of claims 1 to 3 continuously prepared for graphene, feature It is: further includes automatic packaging system, the automatic packaging system includes automatic packing machine (610) and conveying pipeline (620), each Material in the collector (310) is sent into automatic packing machine (610) by corresponding conveying pipeline (620).
10. the microwave reduction bulking equipment according to any one of claims 1 to 3 continuously prepared for graphene, special Sign is: it further include exhaust treatment system, the exhaust treatment system includes exhaust gas processing device (710) and offgas duct (720), It is equipped with the filter screen (730) separated in solid gas in the cavity of each collector (310), the filter screen (730) is by collector (310) Cavity in be divided into gas compartment and solids chamber, the exhaust gas processing device (710) is connected by offgas duct (720) and gas compartment It is logical.
CN201910338827.6A 2019-04-25 2019-04-25 A kind of microwave reduction bulking equipment continuously prepared for graphene Pending CN109970051A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11718526B2 (en) 2021-12-22 2023-08-08 General Graphene Corporation Systems and methods for high yield and high throughput production of graphene

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Publication number Priority date Publication date Assignee Title
WO2007047084A2 (en) * 2005-10-14 2007-04-26 The Trustees Of Princeton University Thermally exfoliated graphite oxide
CN204999615U (en) * 2015-07-29 2016-01-27 中国科学院山西煤炭化学研究所 Quick expanded furnace of graphite alkene
CN206645821U (en) * 2017-04-13 2017-11-17 山东玉皇新能源科技有限公司 A kind of graphene expanding apparatus
CN208200390U (en) * 2018-05-09 2018-12-07 山东金利特新材料有限责任公司 A kind of graphene extruding furnace system
CN209974308U (en) * 2019-04-25 2020-01-21 湖南华冶微波科技有限公司 Microwave reduction puffing equipment for continuous preparation of graphene

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007047084A2 (en) * 2005-10-14 2007-04-26 The Trustees Of Princeton University Thermally exfoliated graphite oxide
CN204999615U (en) * 2015-07-29 2016-01-27 中国科学院山西煤炭化学研究所 Quick expanded furnace of graphite alkene
CN206645821U (en) * 2017-04-13 2017-11-17 山东玉皇新能源科技有限公司 A kind of graphene expanding apparatus
CN208200390U (en) * 2018-05-09 2018-12-07 山东金利特新材料有限责任公司 A kind of graphene extruding furnace system
CN209974308U (en) * 2019-04-25 2020-01-21 湖南华冶微波科技有限公司 Microwave reduction puffing equipment for continuous preparation of graphene

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11718526B2 (en) 2021-12-22 2023-08-08 General Graphene Corporation Systems and methods for high yield and high throughput production of graphene
US11718527B2 (en) 2021-12-22 2023-08-08 General Graphene Corporation Systems and methods for high yield and high throughput production of graphene
US11753304B2 (en) 2021-12-22 2023-09-12 General Graphene Corporation Systems and methods for high yield and high throughput production of graphene
US11827519B2 (en) 2021-12-22 2023-11-28 General Graphene Corporation Systems and methods for high yield and high throughput production of graphene
US11858813B2 (en) 2021-12-22 2024-01-02 General Graphene Corporation Systems and methods for high yield and high throughput production of graphene
US11866333B2 (en) 2021-12-22 2024-01-09 General Graphene Corporation Systems and methods for high yield and high throughput production of graphene
US11866334B2 (en) 2021-12-22 2024-01-09 General Graphene Corporation Systems and methods for high yield and high throughput production of graphene

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