CN109968515A - Modularization movable type PC production line - Google Patents
Modularization movable type PC production line Download PDFInfo
- Publication number
- CN109968515A CN109968515A CN201910331906.4A CN201910331906A CN109968515A CN 109968515 A CN109968515 A CN 109968515A CN 201910331906 A CN201910331906 A CN 201910331906A CN 109968515 A CN109968515 A CN 109968515A
- Authority
- CN
- China
- Prior art keywords
- longitudinal direction
- lateral transfer
- transfer line
- direction pipeline
- stacking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 60
- 238000012546 transfer Methods 0.000 claims abstract description 43
- 239000000463 material Substances 0.000 claims abstract description 18
- 229910000831 Steel Inorganic materials 0.000 claims description 47
- 239000010959 steel Substances 0.000 claims description 47
- 238000012423 maintenance Methods 0.000 claims description 22
- 238000010276 construction Methods 0.000 claims description 17
- 238000010438 heat treatment Methods 0.000 claims description 15
- 210000000078 claw Anatomy 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 239000004744 fabric Substances 0.000 claims description 5
- 230000015271 coagulation Effects 0.000 claims description 4
- 238000005345 coagulation Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 238000005485 electric heating Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 11
- 230000006872 improvement Effects 0.000 description 11
- 238000009434 installation Methods 0.000 description 7
- 230000008901 benefit Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000009412 basement excavation Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 210000000952 spleen Anatomy 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 210000002784 stomach Anatomy 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)
Abstract
The invention discloses a kind of modularization movable type PC production line, it is related to mixed territory product equipment technical field comprising transportation system, first gantry overhead traveling crane, spiral material distributing machine, shake table, sunlight curing kilns, two stacking de-stacking mechanisms and several die station；Each die station can be moved along transportation system；The transportation system includes second longitudinal direction pipeline, the first lateral transfer line, the second lateral transfer line, several third lateral transfer lines and at least one first longitudinal direction pipeline；Wherein, the first longitudinal direction pipeline, the first lateral transfer line, spiral material distributing machine, shake table, second longitudinal direction pipeline, the second lateral transfer line circuit sequentially connection；One end of each third lateral transfer line is connect with second longitudinal direction pipeline, and the other end of each third lateral transfer line extends in sunlight curing kilns；Two stacking de-stacking mechanisms are separately positioned on the both ends of second longitudinal direction pipeline；Described first gantry overhead traveling crane is crossed on first longitudinal direction pipeline close to the position of the second lateral transfer line.
Description
Technical field
The present invention relates to mixed territory product equipment technical fields, are specifically a kind of modularization movable type PC production lines.
Background technique
Present PC production line needs Equipment Foundations, is to do the fixation that basis carries out equipment with concrete, and the construction period is long,
Earth excavation, cast-in-place concrete, maintenance are needed, the time of installation PC production line reaches 3,4 months.And in order to reduce transport at
This, the haul distance radiation scope general control of PC production line is within 200 kilometers, beyond prefabricated mixed because of these after 200 kilometers
Solidifying soil component volume is big, self weight is high, and the logistics transportation cost of special-purpose member transport vehicle is high.In this way after a building site is completed,
PC production line needs to move to next building site, also to do Equipment Foundations earth excavation, cast-in-place concrete etc. and be 3,4 months.It is nomadic
Formula PC production line there is also production capacities it is small, the degree of automation is low, removal is difficult and adaptability is poor the problems such as.
Summary of the invention
In view of the deficiencies in the prior art, the purpose of the present invention is to provide a kind of modularization movable type PC productions
Line has many advantages, such as quick for installation and moves quick and adaptable and economic and practical, energy conservation and environmental protection.
To achieve the above objectives, the technical solution adopted by the present invention is that: a kind of modularization movable type PC production line, including defeated
Send system, first gantry overhead traveling crane, spiral material distributing machine, shake table, sunlight curing kilns, two stacking de-stacking mechanisms and several die station；
Each die station can be moved along transportation system；The transportation system includes second longitudinal direction pipeline, the first lateral transfer line, the second transverse direction
Pipeline, several third lateral transfer lines and at least one first longitudinal direction pipeline；Wherein, the first longitudinal direction pipeline,
One lateral transfer line, spiral material distributing machine, shake table, second longitudinal direction pipeline, the second lateral transfer line circuit sequentially connection；Respectively
One end of third lateral transfer line is connect with second longitudinal direction pipeline, and the other end of each third lateral transfer line extends to sunlight and supports
It protects in kiln；Two stacking de-stacking mechanisms are separately positioned on the both ends of second longitudinal direction pipeline；Described first gantry overhead traveling crane is crossed on
One longitudinally fed line is close to the position of the second lateral transfer line.
Further improvement lies in that: it further include second gantry overhead traveling crane being crossed on first longitudinal direction pipeline.
Further improvement lies in that: the first longitudinal direction pipeline and second longitudinal direction pipeline are by several modular H-types
Steel construction unit spliced forms.
Further improvement lies in that: if being provided with dry friction drive on the first longitudinal direction pipeline and second longitudinal direction pipeline
Dynamic device and back-up roller wheel, the friction drive device include the decelerating motor being mounted on adjustment base, and decelerating motor
Friction pulley is provided in drive shaft；The back-up roller wheel includes support base, and idler wheel is provided at the top of support base.
Further improvement lies in that: the first lateral transfer line, the second lateral transfer line, third lateral transfer line include
Guide rail and the ferry bus being arranged on guide rail；The ferry bus includes vehicle body and control box, and the bottom of the vehicle body is provided with wheel,
Crane is provided at the top of vehicle body；The control box is arranged in vehicle body side, for controlling the movement of trolley and crane.
Further improvement lies in that: the die station includes the main body of the double-deck plate structure and several stackings for stationary body
Component；The side of main body is provided with anticollison block.
Further improvement lies in that: the spiral material distributing machine includes rack, material-feeding mechanism, longitudinal traveling mechanism, lateral line
Walk mechanism；The frame top is provided with longitudinal slide rail, and the longitudinal traveling mechanism is slideably positioned in the longitudinal slide rail；It is described vertical
Horizontal slide rail is provided at the top of to walking mechanism, the laterally walking mechanism slips are set to the horizontal slide rail；The cloth
Mechanism is installed on lateral walking mechanism, for will be in the mold of coagulation handwoven cloth to die station.
Further improvement lies in that: lifting support, lifting driving, Dian Zhen mechanism, lateral vibration mechanism are provided on the shake table
With longitudinal vibration mechanism, power control cabinet, gas source and hydraulic station are provided with by shake table.
Further improvement lies in that: stacking de-stacking mechanism includes support steel structure and the liter that is arranged in support steel structure
Frame is dropped, further includes driving reel, two groups of clip claw assemblies and at least one set of leading block group；The driving reel is mounted on lifting
Frame roof, the driving reel are at least wound with steel cable；The leading block group and wirerope correspond, and are oriented to
Pulley blocks include horizontally-guided pulley, are vertically directed pulley and connection pulley；Wherein, horizontally-guided pulley and it is vertically directed pulley
It is arranged on support steel structure, connection pulley is arranged on lifting frame；One end of the wirerope is connect with driving reel, steel
The other end of cord is connect after sequentially passing through horizontally-guided pulley, be vertically directed pulley and connecting pulley with support steel structure；Two
Group clip claw assembly is oppositely arranged on lifting frame, for grabbing die station.
Further improvement lies in that: the sunlight curing kilns include several sequentially connected maintenance unit compositions, the maintenance
Unit includes lightweight steel construction, and lightweight steel construction is surrounded the sky of a side opening by sunlight board by the outer surface of the lightweight steel construction
Between；It further include control cabinet；The two sides of the maintenance unit inner bottom wall are relatively set with one group of heating device, every group of heating device packet
Several electric heaters are included, for providing auxiliary heat supplying for maintenance unit；It is additionally provided with circulator in the maintenance unit, this is followed
Loop device includes several blowers, for realizing recycling in the hot wind in maintenance unit；The control cabinet is with each heating device and respectively
Circulator is electrically connected.
The beneficial effects of the present invention are:
1, whole steel structure base solves limitation of the PC production line to site requirements；
2, the steel construction of fast assembling-disassembling realizes the Fast Installation and resettlement of production line；
3, modular structure design, meets the technology arrangement in different places；
4, there is removable, easy to disassemble, high degree of automation, the advantages such as component type is more can be produced, be well PC
Component production provides more optimized selection scheme
5, the sunlight curing kilns of intelligent temperature control are economic and practical, energy conservation and environmental protection.
Detailed description of the invention
Fig. 1 is the schematic diagram of modularization movable type PC production line in the embodiment of the present invention；
Fig. 2 is the partial structure diagram of transportation system in the embodiment of the present invention；
Fig. 3 is the schematic diagram of friction drive device in the embodiment of the present invention；
Fig. 4 is the schematic diagram of back-up roller wheel in the embodiment of the present invention；
Fig. 5 is the schematic diagram of ferry bus in the embodiment of the present invention；
Fig. 6 is the schematic diagram of die station in the embodiment of the present invention；
Fig. 7 is the schematic diagram of spiral material distributing machine in the embodiment of the present invention；
Fig. 8 is the top view of shake table in the embodiment of the present invention；
Fig. 9 is the front view of shake table in the embodiment of the present invention；
Figure 10 is the perspective view of stacking de-stacking mechanism in the embodiment of the present invention；
Figure 11 is the front view of stacking de-stacking mechanism in the embodiment of the present invention；
Figure 12 is the side view of stacking de-stacking mechanism in the embodiment of the present invention；
Figure 13 is structural schematic diagram when lifting frame is in high-order in Figure 12；
Figure 14 is the schematic diagram that stacking de-stacking mechanism removes behind lifting frame part in the embodiment of the present invention；
Figure 15 is the schematic diagram of clip claw assembly in the embodiment of the present invention；
Figure 16 is the perspective view of middle-jiao yang, function of the spleen and stomach of embodiment of the present invention light curing kilns；
Figure 17 is that the schematic diagram after sunlight board is removed in Figure 16.
Appended drawing reference:
1- transportation system；100- first longitudinal direction pipeline；110- second longitudinal direction pipeline；120- the second lateral transfer line；
130- the first lateral transfer line；140- third lateral transfer line；150- friction drive device；151- adjustment base；152- friction
Wheel；153- decelerating motor；160- back-up roller wheel；161- support base；162- idler wheel；170- ferry bus；171- vehicle body；172- vehicle
Wheel；173- crane；174- controls box；
2- die station；21- main body；22- stack；23- anticollison block；
First gantry 3- overhead traveling crane；
Second gantry 4- overhead traveling crane；
The spiral material distributing machine of 5-；51- rack；52- longitudinal slide rail；53- longitudinal traveling mechanism；54- horizontal slide rail；55- is horizontal
To walking mechanism；56- material-feeding mechanism；
6- shake table；61- lifting support；62- lifting driving；63- Dian Zhen mechanism；64- lateral vibration mechanism；65- longitudinal vibration mechanism；
66- power control cabinet；67- gas source；68- hydraulic station；
7- stacking de-stacking mechanism；710- support steel structure；711- column；712- first support；713- second support；720-
Lifting frame；721- guide wheel assemblies；722- free bearing；730- leading block group；731- horizontally-guided pulley；732- is vertically directed
Pulley；733- connection pulley；740- clip claw assembly；741- clamping jaw；742- connecting rod；743- connecting plate；744- electric pushrod；750-
Drive reel；751- wirerope；
8- sunlight curing kilns；81- lightweight steel construction；82- sunlight board；83- control cabinet；84- heating device；85- circulator.
Specific embodiment
The embodiment of the present invention is described below in detail, the embodiment described example is shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.
In the description of the present invention, it should be noted that " laterally (X) ", " vertical if any term " center " for the noun of locality
To (Y) ", " vertical (Z) ", " length ", " width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical",
The indicating positions such as "horizontal", "top", "bottom", "inner", "outside", " clockwise ", " counterclockwise " and positional relationship is based on attached drawing institutes
The orientation or positional relationship shown is merely for convenience of the narration present invention and simplifies description, rather than the dress of indication or suggestion meaning
It sets or element must have a particular orientation, be constructed and be operated with particular orientation, should not be understood as limiting specific guarantor of the invention
Protect range.
In addition, being used for description purposes only if any term " first ", " second ", it is not understood to indicate or imply relatively heavy
The property wanted or the quantity for implicitly indicating technical characteristic." first " is defined as a result, " second " feature can be expressed or implicit include
One or more this feature, in the present description, " several ", " several " are meant that two or more, unless separately
There is clearly specific restriction.
Make this hair by being further described to a specific embodiment of the invention below with reference to the attached drawing of specification
Bright technical solution and its benefits are clearer.It describes embodiment below with reference to attached drawing to be exemplary, purport
It is explaining the present invention, and is being not considered as limiting the invention.
Shown in Figure 1, the embodiment of the present invention provides a kind of modularization movable type PC production line, including transportation system 1,
One gantry overhead traveling crane 3, spiral material distributing machine 5, shake table 6, sunlight curing kilns 8, two stacking de-stacking mechanisms 7 and several die station 2；Each mould
Platform 2 can be moved along transportation system 1；The transportation system 1 includes second longitudinal direction pipeline 110, the first lateral transfer line 130, the
Two lateral transfer lines 120, several third lateral transfer lines 140 and at least one first longitudinal direction pipeline 100；In the present embodiment,
According to yield and productive temp requirement, it is equipped with two first longitudinal direction pipelines 100.Wherein, the first longitudinal direction pipeline 100,
First lateral transfer line 130, spiral material distributing machine 5, shake table 6, second longitudinal direction pipeline 110, the second lateral transfer line 120 according to
It is secondary to be connected by circulation；One end of each third lateral transfer line 140 is connect with second longitudinal direction pipeline 110, each third lateral transfer line
140 other end extends in sunlight curing kilns 8；Two stacking de-stacking mechanisms 7 are separately positioned on the two of second longitudinal direction pipeline 110
End, specifically, the stacking de-stacking mechanism 7 close to 100 side of first longitudinal direction pipeline is used for stacking die station, close to 6 side of shake table
Stacking de-stacking mechanism 7 is used for de-stacking die station；Described first gantry overhead traveling crane 3 is crossed on first longitudinal direction pipeline 100 close to the second cross
To the position of pipeline 120.In the present embodiment, first gantry overhead traveling crane 3 is ten tons of gantry overhead traveling cranes.
Specifically, further including second gantry overhead traveling crane 4 being crossed on first longitudinal direction pipeline 100.In the present embodiment, second
Gantry overhead traveling crane 4 is one ton of gantry overhead traveling crane.
Specifically, the first longitudinal direction pipeline 100 and second longitudinal direction pipeline 110 are by several modular H profile steels
Structural unit is spliced.H profile steel structural unit is the equipment installing base of entire PC factory, and H profile steel uses the 302* of standard
294*12H fashioned iron is fabricated, and by optimization design, for whole line only there are three types of the H profile steel of length specification, connection cross-lining is to utilize work
Word steel and steel plate butt welding, it is mainly used for connecting two H profile steels, to form a high-intensitive modular steel construction unit,
Entire steel construction is all connected by screw bolts, and be ensure that being rapidly assembled and disassembled for steel structure base, is also improved transport
Efficiency.
It is shown in Figure 2, if being provided with unlubricated friction on the first longitudinal direction pipeline 100 and second longitudinal direction pipeline 110
Driving device 150 and back-up roller wheel 160 are wiped, shown in Figure 3, the friction drive device 150 includes being mounted on adjustment base
Decelerating motor 153 on 151, and friction pulley 152 is provided in the drive shaft of decelerating motor 153；Decelerating motor passes through rubber wheel
Frictional force between die station drives die station to be moved forward and backward.Shown in Figure 4, the back-up roller wheel 160 includes support base 161,
And the top of support base 161 is provided with idler wheel 162.It supports idler wheel to be evenly arranged on steel construction, plays the supporting function to die station.
It is shown in Figure 5, the first lateral transfer line 130, the second lateral transfer line 120, third lateral transfer line 140
The ferry bus 170 for including guide rail and being arranged on guide rail；The ferry bus 170 includes vehicle body 171 and control box 174, the vehicle
The bottom of body 171 is provided with wheel 172, and the top of vehicle body 171 is provided with crane 173；The control box 174 is arranged in vehicle body
171 sides, for controlling the movement of trolley and crane 173.Ferry bus uses in pairs, and elevating mechanism jacks up die station and is detached from support
Idler wheel, and carry die station it is online between transfer, in place after, elevating mechanism decline, die station falls back in back-up roller wheel again.Entirely
Conveying uses supermatic electric control system, guarantees the increasingly automated and high efficiency of PC component in process of production.
Shown in Figure 6, the die station 2 includes the main body 21 of the double-deck plate structure and several heaps for stationary body 21
Pile component 22；The side of main body 21 is provided with anticollison block 23.Die station is carrier of the PC component during manufacturing, mainly by
Die station main body, stack and anticollison block composition, die station main body are welded by the factory deck of boat and channel steel group, keep the intensity of die station
And precision, stack tetrad are bolted in die station main body, the pile for two die station main bodys.
Shown in Figure 7, the spiral material distributing machine 5 includes rack 51, material-feeding mechanism 56, longitudinal traveling mechanism 53, cross
To walking mechanism 55；Longitudinal slide rail 52 is provided at the top of the rack 51, it is vertical that the longitudinal traveling mechanism 53 is slideably positioned in this
To sliding rail 52；The top of the longitudinal traveling mechanism 53 is provided with horizontal slide rail 54, the transverse direction walking mechanism 55 sliding setting
In the horizontal slide rail 54；The material-feeding mechanism 56 (containing spiral agitator, feeding-distribution device, valve system) is installed on lateral walking
Mechanism 55, for will be in the mold of coagulation handwoven cloth to die station 2.Using PLC controller, band emergency braking apparatus, equipment safety can
It leans on, easy to clean, maintenance is convenient.
Referring to shown in Fig. 8 and Fig. 9, be provided on the shake table 6 lifting support 61, lifting driving 62, Dian Zhen mechanism 63,
Lateral vibration mechanism 64 and longitudinal vibration mechanism 65 are provided with power control cabinet 66, gas source 67 and hydraulic station 68 by shake table 6.Shake table uses liquid
Locking device is pressed, using vertical vibration and rocking vibration that concrete vibrating is closely knit, equipment uses vibration damping air bag, effectiveness in vibration suppression
It is good.
Referring to shown in Figure 10-Figure 15, stacking de-stacking mechanism 7 includes support steel structure 710 and is arranged in supporting steel knot
Lifting frame 720 in structure 710, specifically, the four corners of lifting frame 720 are provided with and 710 column of support steel structure, 711 phase
The guide wheel assemblies 721 of adaptation, can limit the swing of lifting frame 720, further promote the stabilization that lifting frame 720 is run
Property.Support steel structure 710 is for carrying the load from other components and die station；And the top of support steel structure 710 is provided with
One first support 712 and at least one second support 713, wherein first support 712 drives reel 750 for installing, and second
Bracket 713 is for installing horizontally-guided pulley 731 and being vertically directed pulley 732.
Stacking de-stacking mechanism 7 further includes driving 750, two groups of clip claw assemblies 740 of reel and at least one set of leading block group
730；In the present embodiment, leading block group 730 is equipped with four groups, and the quadrangle of lifting frame 720 is arranged in four connection pulleys 733
Place.
Driving reel 750 is mounted on 720 top of lifting frame, which is at least wound with steel cable
751；Leading block group 730 and wirerope 751 correspond, and leading block group 730 include horizontally-guided pulley 731, it is vertical
Leading block 732 and connection pulley 733；Wherein, horizontally-guided pulley 731 is arranged with pulley 732 is vertically directed in supporting steel knot
On structure 710, in the present embodiment, specifically, the end of wirerope 751 sequentially passes through horizontally-guided pulley 731, is vertically directed pulley
732 with after connection pulley 733, and the bottom for passing through hook and corresponding second support 713 connects.The connection setting of pulley 733 is being gone up and down
On frame 720；One end of wirerope 751 is connect with driving reel 750, and the other end of wirerope 751 sequentially passes through horizontally-guided
Pulley 731 is connect after being vertically directed pulley 732 and connection pulley 733 with support steel structure 710；
Two groups of clip claw assemblies 740 are oppositely arranged on lifting frame 720, for grabbing die station.Specifically, clip claw assembly
740 clamping jaws 741 being oppositely arranged including electric pushrod 744, connecting rod 742 and two；Clamping jaw 741 is hinged by free bearing 722 and hinged shaft
On lifting frame 720；The both ends of connecting rod 742 are connect with two clamping jaws 741 respectively, and the middle part of connecting rod 742 passes through connecting plate 743
It is hinged with the extension end of electric pushrod 744.Electric pushrod 744 drives two clip claw assemblies 740 to open, close up, and carries out grabbing for die station
It takes；
Referring to shown in Figure 16 and Figure 17, the sunlight curing kilns 8 include several sequentially connected maintenance unit compositions.It is described
Maintenance unit includes lightweight steel construction 81, and lightweight steel construction 81 is surrounded a side by sunlight board 82 by the outer surface of the lightweight steel construction 81
The space of face opening；That is the sunlight board top surface and three sides that are arranged in lightweight steel construction, a remaining side as curing kilns into
It gos out.The intelligent temperature control sunlight curing kilns further include control cabinet 83.
The two sides of the maintenance unit inner bottom wall are relatively set with one group of heating device 84, if every group of heating device 84 includes
Dry electric heater, for providing auxiliary heat supplying for maintenance unit；Specifically, the electric heater is U-shaped heat radiation type heating tube.
Every group of heating device 84 includes 6 U-shaped heat radiation type heating tubes.Every group of heating device is by 83 independent control of control cabinet.
It is additionally provided with circulator 85 in the maintenance unit, which includes several blowers, for realizing supporting
Protect circulation in the hot wind in unit；Specifically, the blower is explosion-proof axial flow fan.The circulator 85 includes 4 500w
Explosion-proof axial flow fan is separately positioned on the corner of maintenance unit.Using relay cycle installation, make circulation in heating tube hot wind,
Promote room temperature integrally to promote speed, keeps room temperature uniform.
The control cabinet 83 is electrically connected with each heating device 84 and each circulator 85.Specifically, the maintenance unit
It is inside additionally provided with temperature sensor, each temperature sensor and control cabinet 83 are electrically connected.PLC, temperature are provided in control cabinet 83
Sensor signal enters PLC, and each warm area signal fusing makes precision maneuver convenient for system.
The operation principle of the present invention is that:
Modularization movable type PC production line utilizes ten tons of gantry overhead traveling cranes using the prefabricated PC component of the operating mode of circulation
After hanging, die station is moved to cleaning station under the driving of transportation system.After worker has cleared up die station, die station working face is applied
Oil facilitates component to demould, and die station is moved to assembled station.On assembled station, according to production needs, installation mold, die station is moved
Move reinforcing bar station.The reinforced frame made in advance is lifted into mold and is fixed using one ton of gantry overhead traveling crane.Die station is successively
It is moved to pre-buried station and core mould working position, completes the installation of built-in fitting and the installation of core model, waits and enters material distributing machine.In order to improve
Production efficiency, this production line carry out the preparation of early period with two lines, to guarantee efficient productive temp.Ready die station
It is moved in parallel at spiral material distributing machine using ferry bus, spiral material distributing machine is uniformly by the mold of coagulation handwoven cloth to die station
In.Die station is moved on shake table, and shake table is clamped die station using hydraulic locking apparatus, using vertical vibration and rocking vibration
Method by concrete vibrating it is closely knit after, die station is moved at stacking machine.Two die station are superimposed as two layers by stacking machine, conveying
The die station being superimposed is transported in sunlight curing kilns and conserves by system.After the completion of maintenance, transportation system conveys the die station of superposition
To at unstacker, unstacker dismantles the die station of superposition, and die station is transported to demoulding station, after the completion of demoulding, ten by transportation system
After ton gantry overhead traveling crane hangs component, die station enter it is next in proper order.
In the description of specification, reference term " one embodiment ", " preferably ", " example ", " specific example " or " one
The description of a little examples " etc. means particular features, structures, materials, or characteristics described in conjunction with this embodiment or example, is contained in
In at least one embodiment of the present invention or example, the schematic representation of above-mentioned term is not necessarily referred in the present specification
It is identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can at any one or
It is combined in a suitable manner in multiple embodiments or example.
The present invention is not limited to the above-described embodiments, for those skilled in the art, is not departing from
Under the premise of the principle of the invention, several improvements and modifications can also be made, these improvements and modifications are also considered as protection of the invention
Within the scope of.The content being not described in detail in this specification belongs to the prior art well known to professional and technical personnel in the field.
Claims (10)
1. a kind of modularization movable type PC production line, including transportation system (1), first gantry overhead traveling crane (3), spiral material distributing machine
(5), shake table (6), sunlight curing kilns (8), two stacking de-stacking mechanisms (7) and several die station (2)；Each die station (2) can be along conveying
System (1) is mobile；It is characterized by: the transportation system (1) includes second longitudinal direction pipeline (110), the first lateral transfer line
(130), the second lateral transfer line (120), several third lateral transfer lines (140) and at least one first longitudinal direction pipeline
(100)；Wherein, the first longitudinal direction pipeline (100), the first lateral transfer line (130), spiral material distributing machine (5), shake table
(6), second longitudinal direction pipeline (110), the second lateral transfer line (120) circuit sequentially connection；Each third lateral transfer line (140)
One end connect with second longitudinal direction pipeline (110), the other end of each third lateral transfer line (140) extends to sunlight curing kilns
(8) in；Two stacking de-stacking mechanisms (7) are separately positioned on the both ends of second longitudinal direction pipeline (110)；Described first gantry overhead traveling crane
(3) it is crossed on the position of first longitudinal direction pipeline (100) close to the second lateral transfer line (120).
2. modularization movable type PC production line according to claim 1, it is characterised in that: further include being crossed on first longitudinal direction
Second gantry overhead traveling crane (4) on pipeline (100).
3. modularization movable type PC production line according to claim 1, it is characterised in that: the first longitudinal direction pipeline
(100) it is spliced with second longitudinal direction pipeline (110) by several modular H profile steel structural units.
4. modularization movable type PC production line according to claim 1, it is characterised in that: the first longitudinal direction pipeline
(100) and on second longitudinal direction pipeline (110) several friction drive devices (150) and back-up roller wheel (160) are provided with, it is described
Friction drive device (150) includes the decelerating motor (153) that is mounted on adjustment base (151), and the drive of decelerating motor (153)
Friction pulley (152) are provided on moving axis；The back-up roller wheel (160) includes support base (161), and the top of support base (161)
It is provided with idler wheel (162).
5. modularization movable type PC production line according to claim 1, it is characterised in that: the first lateral transfer line
(130), the second lateral transfer line (120), third lateral transfer line (140) are including guide rail and the ferry bus being arranged on guide rail
(170)；The ferry bus (170) includes vehicle body (171) and control box (174), and the bottom of the vehicle body (171) is provided with wheel
(172), crane (173) are provided at the top of vehicle body (171)；Control box (174) setting is used in vehicle body (171) side
In the movement of control trolley and crane (173).
6. modularization movable type PC production line according to claim 1, it is characterised in that: the die station (2) includes bilayer
The main body (21) of plate structure and several stacks (22) for being used for stationary body (21)；The side of main body (21) is provided with anti-
Collision block (23).
7. modularization movable type PC production line according to claim 1, it is characterised in that: the spiral material distributing machine (5)
Including rack (51), material-feeding mechanism (56), longitudinal traveling mechanism (53), lateral walking mechanism (55)；At the top of the rack (51)
It is provided with longitudinal slide rail (52), the longitudinal traveling mechanism (53) is slideably positioned in the longitudinal slide rail (52)；Longitudinal walking
It is provided at the top of mechanism (53) horizontal slide rail (54), the transverse direction walking mechanism (55) is slideably positioned in the horizontal slide rail
(54)；The material-feeding mechanism (56) is installed on lateral walking mechanism (55), and being used for will be in the mold of coagulation handwoven cloth to die station (2).
8. modularization movable type PC production line according to claim 1, it is characterised in that: be arranged on the shake table (6)
There are lifting support (61), lifting driving (62), Dian Zhen mechanism (63), lateral vibration mechanism (64) and longitudinal vibration mechanism (65), shake table (6)
Side is provided with power control cabinet (66), gas source (67) and hydraulic station (68).
9. modularization movable type PC production line according to claim 1, it is characterised in that: stacking de-stacking mechanism (7)
It further include driving reel including support steel structure (710) and the lifting frame (720) being arranged in support steel structure (710)
(750), two groups of clip claw assemblies (740) and at least one set of leading block group (730)；The driving reel (750) is mounted on lifting
At the top of frame (720), which is at least wound with steel cable (751)；The leading block group (730) with
Wirerope (751) corresponds, and leading block group (730) includes horizontally-guided pulley (731), is vertically directed pulley (732)
With connection pulley (733)；Wherein, horizontally-guided pulley (731) and be vertically directed pulley (732) be arranged in support steel structure
(710) on, connection pulley (733) is arranged on lifting frame (720)；One end of the wirerope (751) and driving reel
(750) it connects, the other end of wirerope (751) sequentially passes through horizontally-guided pulley (731), is vertically directed pulley (732) and connects
Pulley (733) is connect to connect with support steel structure (710) afterwards；Two groups of clip claw assemblies (740) are oppositely arranged on lifting frame (720)
On, for grabbing die station (2).
10. modularization movable type PC production line according to claim 1, it is characterised in that: sunlight curing kilns (8) packet
Include several sequentially connected maintenance units compositions, the maintenance unit includes lightweight steel construction (81), the lightweight steel construction (81) outside
Lightweight steel construction (81) is surrounded the space of a side opening by sunlight board (82) by surface；It further include control cabinet (83)；It is described
The two sides of maintenance unit inner bottom wall are relatively set with one group of heating device (84), and every group of heating device (84) includes several electric heating
Device, for providing auxiliary heat supplying for maintenance unit；Circulator (85), the circulator are additionally provided in the maintenance unit
It (85) include several blowers, for realizing being recycled in the hot wind in maintenance unit；The control cabinet (83) and each heating device
(84) it is electrically connected with each circulator (85).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910331906.4A CN109968515A (en) | 2019-04-24 | 2019-04-24 | Modularization movable type PC production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910331906.4A CN109968515A (en) | 2019-04-24 | 2019-04-24 | Modularization movable type PC production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109968515A true CN109968515A (en) | 2019-07-05 |
Family
ID=67086080
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910331906.4A Pending CN109968515A (en) | 2019-04-24 | 2019-04-24 | Modularization movable type PC production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109968515A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110182565A (en) * | 2019-07-09 | 2019-08-30 | 横店集团东磁股份有限公司 | The flexible production line and its implementation for filling alms bowl into kiln are stacked under magnetic shoe forming |
| CN110877405A (en) * | 2019-10-22 | 2020-03-13 | 中民筑友智能装备科技有限公司 | Prefabricated component production line |
| CN111674858A (en) * | 2020-05-04 | 2020-09-18 | 山东高唐华通液压机械有限公司 | Channel kiln building block output system |
| CN111703824A (en) * | 2020-05-04 | 2020-09-25 | 山东高唐华通液压机械有限公司 | Channel kiln building block input system |
| CN112278760A (en) * | 2020-11-06 | 2021-01-29 | 广东博智林机器人有限公司 | Prefabricated part transferring system and transferring method |
| CN112648834A (en) * | 2020-12-24 | 2021-04-13 | 芜湖恒坤汽车部件有限公司 | Automatic drying equipment after copper bar polishing and cleaning |
| CN113246282A (en) * | 2021-04-01 | 2021-08-13 | 宁波智能交通科技有限公司 | Industrialized flow production process of prefabricated part |
| CN113319995A (en) * | 2021-05-24 | 2021-08-31 | 浙江建枫装配式建筑科技有限公司 | Laminated slab production line |
| CN113478619A (en) * | 2021-06-24 | 2021-10-08 | 长沙铭扬机械制造有限责任公司 | Die table driving device and PC production line |
| CN114227894A (en) * | 2021-12-24 | 2022-03-25 | 山东芙诺鑫智能科技有限公司 | Automatic production line for guardrails |
| CN116276058A (en) * | 2023-05-06 | 2023-06-23 | 四川弥韧科技有限公司 | Automatic production system of gas meter section |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201645649U (en) * | 2010-02-25 | 2010-11-24 | 上海德滨环保科技有限公司 | Box house production line |
| CN105459258A (en) * | 2016-01-11 | 2016-04-06 | 河北榆构建材有限公司 | Pc component production line |
| CN106042162A (en) * | 2016-07-22 | 2016-10-26 | 国新德 | Prefabricated part maintenance system with movable maintenance bin |
| KR101677941B1 (en) * | 2016-02-02 | 2016-11-21 | 주식회사 씨엠 | Production facilities for precast concrete structure |
| CN109291229A (en) * | 2018-11-30 | 2019-02-01 | 湖北宇辉智能科技有限公司 | Modularization movable multi-layer piles up steam-cured PC component production system and production method |
| CN109291228A (en) * | 2018-11-30 | 2019-02-01 | 湖北宇辉智能科技有限公司 | Modularization movable prefabricated component Multideck supports production system and installation production method |
| CN209903540U (en) * | 2019-04-24 | 2020-01-07 | 湖北科宇智能装备有限公司 | Modularized mobile PC production line |
-
2019
- 2019-04-24 CN CN201910331906.4A patent/CN109968515A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201645649U (en) * | 2010-02-25 | 2010-11-24 | 上海德滨环保科技有限公司 | Box house production line |
| CN105459258A (en) * | 2016-01-11 | 2016-04-06 | 河北榆构建材有限公司 | Pc component production line |
| KR101677941B1 (en) * | 2016-02-02 | 2016-11-21 | 주식회사 씨엠 | Production facilities for precast concrete structure |
| CN106042162A (en) * | 2016-07-22 | 2016-10-26 | 国新德 | Prefabricated part maintenance system with movable maintenance bin |
| CN109291229A (en) * | 2018-11-30 | 2019-02-01 | 湖北宇辉智能科技有限公司 | Modularization movable multi-layer piles up steam-cured PC component production system and production method |
| CN109291228A (en) * | 2018-11-30 | 2019-02-01 | 湖北宇辉智能科技有限公司 | Modularization movable prefabricated component Multideck supports production system and installation production method |
| CN209903540U (en) * | 2019-04-24 | 2020-01-07 | 湖北科宇智能装备有限公司 | Modularized mobile PC production line |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110182565A (en) * | 2019-07-09 | 2019-08-30 | 横店集团东磁股份有限公司 | The flexible production line and its implementation for filling alms bowl into kiln are stacked under magnetic shoe forming |
| CN110182565B (en) * | 2019-07-09 | 2024-02-06 | 横店集团东磁股份有限公司 | Flexible production line for stacking bowl into kiln under magnetic shoe forming and implementation method thereof |
| CN110877405A (en) * | 2019-10-22 | 2020-03-13 | 中民筑友智能装备科技有限公司 | Prefabricated component production line |
| CN111674858A (en) * | 2020-05-04 | 2020-09-18 | 山东高唐华通液压机械有限公司 | Channel kiln building block output system |
| CN111703824A (en) * | 2020-05-04 | 2020-09-25 | 山东高唐华通液压机械有限公司 | Channel kiln building block input system |
| CN112278760A (en) * | 2020-11-06 | 2021-01-29 | 广东博智林机器人有限公司 | Prefabricated part transferring system and transferring method |
| CN112278760B (en) * | 2020-11-06 | 2022-04-01 | 广东博智林机器人有限公司 | Prefabricated part transferring system and transferring method |
| CN112648834A (en) * | 2020-12-24 | 2021-04-13 | 芜湖恒坤汽车部件有限公司 | Automatic drying equipment after copper bar polishing and cleaning |
| CN113246282B (en) * | 2021-04-01 | 2023-09-12 | 宁波智能交通科技有限公司 | Industrial continuous production process for prefabricated parts |
| CN113246282A (en) * | 2021-04-01 | 2021-08-13 | 宁波智能交通科技有限公司 | Industrialized flow production process of prefabricated part |
| CN113319995A (en) * | 2021-05-24 | 2021-08-31 | 浙江建枫装配式建筑科技有限公司 | Laminated slab production line |
| CN113319995B (en) * | 2021-05-24 | 2022-02-18 | 浙江建枫装配式建筑科技有限公司 | Laminated slab production line |
| CN113478619A (en) * | 2021-06-24 | 2021-10-08 | 长沙铭扬机械制造有限责任公司 | Die table driving device and PC production line |
| CN114227894B (en) * | 2021-12-24 | 2023-03-10 | 山东芙诺鑫智能科技有限公司 | Automatic production line for guardrails |
| CN114227894A (en) * | 2021-12-24 | 2022-03-25 | 山东芙诺鑫智能科技有限公司 | Automatic production line for guardrails |
| CN116276058A (en) * | 2023-05-06 | 2023-06-23 | 四川弥韧科技有限公司 | Automatic production system of gas meter section |
| CN116276058B (en) * | 2023-05-06 | 2023-08-29 | 四川弥韧科技有限公司 | Automatic production system of gas meter section |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109968515A (en) | Modularization movable type PC production line | |
| CN201882574U (en) | Movable trolley | |
| WO2020233687A1 (en) | Automatic hoisting device for entering and exiting of kiln by sleeper mold | |
| CN102152110B (en) | Suspension arm assembling system and assembling method | |
| CN106638185A (en) | Track layer automatically changing span in advancing process and use method | |
| CN209491929U (en) | Building concrete wallboard prefabricated components production line | |
| CN109665247A (en) | Four-way shuttle | |
| CN112140322A (en) | Novel flexible prefabricated component production line | |
| CN105819335A (en) | Hoisting device of heading machine and heading machine | |
| CN112610242A (en) | Integrative platform truck of cloth is hung to big section reinforcing bar of railway tunnel | |
| CN207415657U (en) | A kind of distribution device | |
| CN209903540U (en) | Modularized mobile PC production line | |
| CN209306480U (en) | Full-automatic telescopic material loading platform | |
| CN203684019U (en) | Height and span adjustable track laying machine for subway construction | |
| CN206217051U (en) | A kind of height adaptive mould replacing trolley | |
| CN206409251U (en) | A kind of double rail type waterproof cloth chassis | |
| CN111115461B (en) | Reinforcing steel bar and mould transportation and automatic assembling equipment | |
| CN209440480U (en) | Concrete distributing device and preform production line | |
| CN208122890U (en) | Intelligent Cao Che robot | |
| CN105692221B (en) | Large-scale cement component steaming kiln Full automatic stacking system and its control method | |
| CN106629416B (en) | A kind of small-sized sliceable avoidance crane gear | |
| CN212291909U (en) | A snatch handling device for concrete prefabricated component | |
| CN111364300B (en) | Multifunctional construction vehicle for subway rail | |
| CN210710412U (en) | Device is striden in driving | |
| CN208716703U (en) | Mold after feeding is sent to the mold handling apparatus to centrifuge |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20190705 |