CN109968466A - A kind of wood chipper rotor - Google Patents

A kind of wood chipper rotor Download PDF

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Publication number
CN109968466A
CN109968466A CN201910339794.7A CN201910339794A CN109968466A CN 109968466 A CN109968466 A CN 109968466A CN 201910339794 A CN201910339794 A CN 201910339794A CN 109968466 A CN109968466 A CN 109968466A
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CN
China
Prior art keywords
fly cutter
pulverization roller
length
plate
wood chipper
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910339794.7A
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Chinese (zh)
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CN109968466B (en
Inventor
王贺
黄万平
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Tianjin Power Machinery Manufacturing Co Ltd
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Tianjin Power Machinery Manufacturing Co Ltd
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Priority to CN201910339794.7A priority Critical patent/CN109968466B/en
Publication of CN109968466A publication Critical patent/CN109968466A/en
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Publication of CN109968466B publication Critical patent/CN109968466B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27CPLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C5/00Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
    • B27C5/02Machines with table
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27GACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
    • B27G13/00Cutter blocks; Other rotary cutting tools

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Debarking, Splitting, And Disintegration Of Timber (AREA)

Abstract

The present invention provides a kind of wood chipper rotor, including mandrel and pulverization roller, the pulverization roller is fixed on the mandrel;It include several groups pulverizing unit described in the pulverization roller, pulverizing unit described in every group includes support plate, fly cutter seat and bending plate, and the fly cutter seat connects the support plate and bending plate, the bending plate bend inwards to form a groove;Fly cutter is installed, one of fly cutter in fly cutter on the adjacent pulverizing unit is located at the side of the pulverization roller, another fly cutter is located at the other side of the pulverization roller on the fly cutter seat.The long fly cutter that fly cutter of the invention compares traditional rotor has carried out shortening design, and the length of fly cutter stress reduces, it is easier to which uniform force, service life is longer, is hardly damaged, and reduces vulnerable part cost, improves production efficiency.

Description

A kind of wood chipper rotor
Technical field
The invention belongs to forestry machinery fields, more particularly, to a kind of wood chipper rotor.
Background technique
Wood chipper is a kind of special equipment for producing wood chip, and produced wood chip is widely used in papermaking, particieboard, medium density fiberboard Deng primary raw material is log.Existing wood chipper is generally by body, rotor, upper and lower feeding roller, conveyer belt, hydraulic system It is formed Deng part.
Body is welded using high-strength steel sheet, is the supporting base of entire machine, and body is fixed on foundation bolt On ground.Rotor is welded (small section timber wood chipping equipment rotor is unitary solid structure) by steel plate, on rotor install two or Three, four fly cutter, fly cutter is fixed on rotor by pressure block with the fly cutter bolt being specifically manufactured.In the front of fly cutter Discharge groove equipped with strip, the wood chip cut are fallen on sieve by discharge groove.According to being cut the different thickness of raw material, upper feeding Roller assembly can float up and down in a certain range by hydraulic system.The qualified sheet stock cut is fallen by sieve screen apertures, It is discharged by bottom, and underproof big sheet stock will be cut again in machine.
The fly cutter length of traditional wood chipper is longer, and every time when cutting, the cutting edge of fly cutter and the contact of timber are long Degree is longer, and consumption power is big, and fly cutter is easy discontinuity, to be easily damaged, service life is shorter, except replacement damage after damage Outside bad fly cutter, symmetrical fly cutter also needs to replace simultaneously with damage fly cutter, to keep entire rotor to balance, higher cost, seriously Influence production efficiency.
Summary of the invention
In view of this, the present invention is directed to propose a kind of wood chipper rotor, to solve flying for existing wood chipper Knife length is longer, and when cutting timber, fly cutter is easy discontinuity, to be easily damaged, the shorter problem of service life.
In order to achieve the above objectives, the technical scheme of the present invention is realized as follows:
A kind of wood chipper rotor, including mandrel and pulverization roller, the pulverization roller are fixed on the mandrel;
It include several groups pulverizing unit described in the pulverization roller, the pulverizing unit is using the center line of the mandrel as axis week To being set to the outside of the mandrel, and it is in turn connected to form an entirety, pulverizing unit described in every group includes support plate, fly cutter Seat and bending plate, the fly cutter seat connects the support plate and bending plate, the bending plate bend inwards to form a groove;
Fly cutter is installed, the fly cutter extends along the length direction of the pulverization roller, the fly cutter on the fly cutter seat Length is less than the length of the bending plate and is greater than or equal to the half of the length of the bending plate, on the adjacent pulverizing unit Fly cutter in one of fly cutter be located at the side of the pulverization roller, another fly cutter is located at the other side of the pulverization roller.
Further, the pulverizing unit shares 4.
Further, where the diameter of the mandrel in straight line, by the straight line and the fly cutter at the center of the fly cutter The plane at place is perpendicular, and the cutting edge of the fly cutter is located at the outside of the pulverization roller.
Further, the both ends of the pulverization roller are also respectively fixed with end plate, and the center of the end plate offers mounting hole, Tensioner connector sleeve is equipped in the mounting hole, the end plate is fixedly connected with the mandrel by the tensioner connector sleeve.
Further, partition is equipped in the groove, the groove is divided into charging conduit and seal groove by the partition, described The length of charging conduit is equal to the length of the fly cutter.
Further, the top of the seal groove is equipped with the first stiffening plate, and the side wall on the inside of the bending plate is equipped with the Two stiffening plates.
Further, the charging conduit side adjacent with the end plate extends outwardly, and is formed and is passed through on the end plate The opening of go side plate.
Further, the surface of the end plate of described pulverization roller one end is equipped with several groups blade, and blade described in every group includes cutting The first trapezoidal blade of face and section the second blade triangular in shape, first blade along end plate radial distribution, it is described Second blade and first blade are perpendicular, and are fixed on the side of first blade far from the charging conduit.
Further, the fly cutter seat includes threaded block and tool apron, and the length of the tool apron is equal to the length of the bending plate Degree, the length of the threaded block are equal to the length of the charging conduit.
Further, the tool apron is welded on the end plate at the pulverization roller both ends, and the threaded block is placed in described fall In hopper, through-hole is offered on the fly cutter, tool apron, offers screw thread at the position of through-hole described in the threaded block face Hole, the through-hole is interior to be equipped with fastening bolt, and the tail portion of the fastening bolt passes through through-hole and is screwed into the threaded hole, by described The fly cutter is installed on the threaded block by fastening bolt.
Further, the outer diameter of the pulverization roller is 508mm, revolving speed 2100RPM.
Compared with the existing technology, a kind of wood chipper rotor of the present invention has the advantage that
(1) the present invention has rational design, and structural strength is high, and reliable and stable when running at high speed, fly cutter compares the length of traditional rotor Fly cutter has carried out shortening design, cheap, lighter in weight, since the length of each fly cutter stress reduces, it is easier to which stress is equal Even, service life is longer, is hardly damaged, and reduces vulnerable part cost, improves production efficiency, and since fly cutter is shorter, cuts every time When cutting, the length of the cutting edge contact timber of fly cutter reduces, and cutting force can be greatly reduced, fly when reducing single cutting accordingly The abrasion of knife can reach preferable working effect with lesser power consumption.
(2) it is provided with blade on end plate of the invention, with running at high speed for pulverization roller, blade is constantly outside crushing bin Air blast enters the air pressure in the crushing bin of crushing bin increase wood chipper, accelerates discharge, ensure that each fly cutting gets off Material can be discharged quickly, improve equipment operation efficiency.
(3) threaded block of the invention can take out or be put into from the opening of end plate, when some screw thread on threaded block Screw thread in hole when can not tighten completely, can be convenient quickly replacement screw thread since torsion is larger or damage is used for a long time Seat, and be unlikely to entire rotor and all scrap.
Detailed description of the invention
The attached drawing for constituting a part of the invention is used to provide further understanding of the present invention, schematic reality of the invention It applies example and its explanation is used to explain the present invention, do not constitute improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is a kind of three-dimensional structure diagram of wood chipper rotor described in the embodiment of the present invention;
Fig. 2 is a kind of side view of wood chipper rotor described in the embodiment of the present invention;
Fig. 3 be Fig. 2 in A-A to cross-sectional view;
Fig. 4 is the cross-sectional view of B-B direction in Fig. 2;
Fig. 5 is a kind of overall structure figure of wood chipper rotor described in the embodiment of the present invention.
Description of symbols:
1, mandrel;11, tensioner connector sleeve;2, pulverization roller;21, support plate;22, bending plate;23, fly cutter seat;231, screw thread Seat;232, tool apron;233, fastening bolt;24, end plate;241, it is open;25, partition;26, charging conduit;27, seal groove;271, One stiffening plate;272, the second stiffening plate;28, pulverization roller cavity;3, fly cutter;4, blade;41, the first blade;42, the second blade.
Specific embodiment
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the present invention can phase Mutually combination.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower", The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description of the present invention and simplification of the description, rather than instruction or dark Show that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as pair Limitation of the invention.In addition, term " first ", " second " etc. are used for description purposes only, it is not understood to indicate or imply phase To importance or implicitly indicate the quantity of indicated technical characteristic.The feature for defining " first ", " second " etc. as a result, can To explicitly or implicitly include one or more of the features.In the description of the present invention, unless otherwise indicated, " multiple " It is meant that two or more.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, can also can be indirectly connected through an intermediary Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood by concrete condition Concrete meaning in the present invention.
The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
A kind of wood chipper rotor, as shown in Figs. 1-5, including mandrel 1 and pulverization roller 2, the pulverization roller 2 are fixed on institute It states on mandrel 1.The mandrel 1 is rotatably dispose in the crushing bin of wood chipper by rolling bearing units, described in the pulverization roller 2 Including 4 group pulverizing units, the pulverizing unit is circumferentially set to the outer of the mandrel 1 using the center line of the mandrel 1 as axis Side, and it is in turn connected to form an entirety, pulverizing unit described in every group includes support plate 21, fly cutter seat 23 and bending plate 22, institute It states fly cutter seat 23 and connects the support plate 21 and bending plate 22.The material of the bending plate 22 be steel plate, the bending plate 22 to Inner bending forms a groove (not shown).
Fly cutter 3 is installed, the fly cutter 3 extends along the length direction of the pulverization roller 2, described to fly on the fly cutter seat 23 The length of knife 3 is less than the length of the bending plate 22 and is greater than or equal to the half of the length of the bending plate 22, adjacent described One of fly cutter 3 in fly cutter 3 on pulverizing unit is located at the side of the pulverization roller 2, another fly cutter 3 is located at the powder The other side of broken roller 2.
The length of fly cutter 3 is less than the length of the fly cutter of traditional rotor, and therefore, the length of fly cutter stress reduces, it is easier to by Power is uniform, is not easy to damage because of unbalance stress two, and service life is longer, reduces vulnerable part cost, although the length of fly cutter 3 is smaller, But the area of cut of entire rotor is not less than traditional rotor.And since fly cutter is shorter, the cheap and weight of fly cutter It is relatively light.
Straight line and 3 place of fly cutter where the diameter of the mandrel 1 in straight line, by the center of the fly cutter 3 Plane is perpendicular, and the cutting edge of the fly cutter 3 is located at the outside of the pulverization roller 2.Cutting when fly cutter 3 can be allowed to contact timber Sword timber vertical as far as possible, improves the force-bearing situation of cutting edge, the opposite abrasion for reducing fly cutter 3, while falling after cutting Material is fallen in as far as possible in charging conduit 26.
The both ends of the pulverization roller 2 are respectively fixed with end plate 24, and the center of the end plate 24 offers through-hole, the through-hole Interior to be equipped with tensioner connector sleeve 11 (model ZT3-75X115), the end plate 24 passes through the tensioner connector sleeve with the mandrel 1 11 are fixedly connected, and are pulverization roller cavity 28 inside the pulverization roller 2.
Partition 25 is equipped in the groove, the groove is divided into charging conduit 26 and seal groove 27 by the partition 25, described The length of charging conduit 26 is equal to the length of the fly cutter 3.The top of the seal groove 27 is equipped with the first stiffening plate 271, the folding The side wall of 22 inside of bent plate is equipped with the second stiffening plate 272.The partition 25, first stiffening plate 271 and described second add Strong plate 272 strengthens the structural strength of the bending plate 22, so that the intensity of entire rotor is reinforced.The partition 25, described One stiffening plate 271, the end plate 24 and the bending plate 22 form a closed space, so set, make rotor lighter, Higher integral strength simultaneously.
The charging conduit 26 side adjacent with the end plate 24 extends outwardly, and perforation end is formed on the end plate 24 The opening 241 of plate 24.The high speed rotation for crushing rod 2 gives the material after cutting with sufficiently large centrifugal force, each The crushing bin of wood chipper is smoothly thrown away when charging conduit 26 rotates to discharging channel side because of no barrier, realizes quickly row Material.
According to the design experiences of the wood chipper of many years, the outer diameter of the pulverization roller 2 is 508mm, and revolving speed is 2100RPM, the log of the 2 machinable diameter 300mm of pulverization roller.Make the dynamic balancing of rotor by the dynamic balancing measurement of profession Accuracy class is not less than G6.3, thus rotor may be implemented and steadily run at high speed that (traditional drum chipper cutting rotational speeds are general Lower than 1000RPM), as rotor runs at high speed in the unit time, the frequency for cutting timber is also correspondinglyd increase, in charging rate Single cutting output significantly reduces in the case where certain, thus cutting power greatly reduces.
The quantity of the pulverizing unit is equal to the quantity of the fly cutter 3, the quantity of the fly cutter 3 according to the size of fly cutter 3, The rotary inertia of pulverization roller 2, powder particle diameter are simultaneously chosen to be 4 in conjunction with many years design experiences, 4 fly cutter on the surface of pulverization roller 2 Layout "Z"-shaped, and axial is in 90 ° of distributions, it is 90 ° of every turn of rotor, primary with regard to staggered cutting, it had both solved because material is more, flies The problem of knife 3 is relatively chopped less than material, while reducing every cutting power knife.
Diesel engine (not shown) is installed, the end plate 24 far from the diesel exhaust gases mouthful on wood chipper Surface be equipped with 4 groups of blades 4 at equal intervals close to edge is circumferential, blade 4 described in every group includes the first trapezoidal blade of section 41 and section the second blade 42 triangular in shape.Radial distribution of first blade 41 along end plate 24, second blade 42 It is perpendicular with first blade 41, and it is fixed to side of first blade 41 far from the charging conduit 26.With crushing Roller 2 runs at high speed, and constantly the air blast outside crushing bin enters air pressure in crushing bin increase crushing bin to blade 4, accelerates discharge, protects Having demonstrate,proved the material that each fly cutter 3 is cut can be discharged quickly, to improve equipment operation efficiency.
The fly cutter seat 23 includes threaded block 231 and tool apron 232, and the length of the tool apron 232 is equal to the bending plate 22 Length, the length of the threaded block 231 is equal to the length of the charging conduit 26.The tool apron 232 is welded in the pulverization roller 2 On the end plate 24 at both ends, the threaded block 231 is placed in the charging conduit 26.Threaded block can take out from the opening of end plate Perhaps be put into when the screw thread in some threaded hole on threaded block due to torsion is larger or be used for a long time damage, can not be complete When tightening, quickly replacement threaded block can be convenient, and be unlikely to entire rotor and all scrap.
Through-hole is offered on the fly cutter 3, tool apron 232, is opened up at the position of through-hole described in 231 face of threaded block There is threaded hole, fastening bolt 233 is equipped in the through-hole, the tail portion of the fastening bolt 233 passes through through-hole and is screwed into the screw thread In hole, the fly cutter 3 is installed on the threaded block 231 by the fastening bolt 233.The fastening bolt 233 is height Strong fastening bolt 233, strength grade reach 12.9 grades.
The wood chipper is equipped with diesel engine (not shown), one end of the mandrel 1 by belt pulley with it is described The output shaft of diesel engine is connected, and the diesel engine is the power source of the mandrel 1 rotation.
The course of work of the invention are as follows:
Wood chipper rotor of the present invention is mounted on mobile wood chipper.When work, pass through diesel engine band Dynamic belt pulley realizes running at high speed for rotor, when raw material is sent by feeding mechanism, i.e., cuts into wood chip by fly cutter 3, works as blanking When slot 26 is turned at the opening 241 of the discharging channel of wood chipper, material is discharged to discharging channel.
Moreover, wood chipper is equipped with internal combustion engine and field high efficiency operation can may be implemented with the mode that vehicle is drawn, Facilitate municipal administration processing street lodging trees, spring and autumn trimming and mountain forest disease pest, rotten branch also woods situations such as, significantly extend original There is the application range of pulverizer.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of wood chipper rotor, it is characterised in that: including mandrel (1) and pulverization roller (2), the pulverization roller (2) is fixed In on the mandrel (1);
The pulverization roller (2) includes several groups pulverizing unit, and the pulverizing unit is using the center line of the mandrel (1) as axis circumferential direction It is set to the outside of the mandrel (1), and is in turn connected to form an entirety, the pulverizing unit includes support plate (21), flies Tool apron (23) and bending plate (22), the fly cutter seat (23) connect the support plate (21) and bending plate (22), the bending plate (22) it bends inwards to form a groove;
It is equipped with fly cutter (3) on the fly cutter seat (23), the fly cutter (3) extends along the length direction of the pulverization roller (2), institute The length for stating fly cutter (3) is less than the length of the bending plate (22) and is greater than or equal to the one of the length of the bending plate (22) Partly, both ends of the fly cutter (3) on the adjacent pulverizing unit respectively close to the pulverization roller (2).
2. a kind of wood chipper rotor according to claim 1, it is characterised in that: the pulverizing unit shares 4.
3. a kind of wood chipper rotor according to claim 1, it is characterised in that: where the diameter of the mandrel (1) It is perpendicular by the straight line and the plane where the fly cutter (3) at the center of the fly cutter (3) in straight line, and the fly cutter (3) Cutting edge be located at the outside of the pulverization roller (2).
4. a kind of wood chipper rotor according to claim 1, it is characterised in that: the both ends of the pulverization roller (2) are also It is respectively fixed with end plate (24), the center of the end plate (24) offers mounting hole, is equipped with tensioner connector sleeve in the mounting hole (11), the end plate (24) is fixedly connected with the mandrel (1) by the tensioner connector sleeve (11).
5. a kind of wood chipper rotor according to claim 4, it is characterised in that: be equipped with partition in the groove (25), the groove is divided into charging conduit (26) and seal groove (27), the length etc. of the charging conduit (26) by the partition (25) Length in the fly cutter (3).
6. a kind of wood chipper rotor according to claim 5, it is characterised in that: set at the top of the seal groove (27) Have the first stiffening plate (271), the side wall on the inside of the bending plate (22) is equipped with the second stiffening plate (272).
7. a kind of wood chipper rotor according to claim 6, it is characterised in that: the charging conduit (26) and the end The adjacent side of plate (24) extends outwardly, and the opening (241) of penetrating end plates (24) is formed on the end plate (24).
8. a kind of wood chipper rotor according to claim 4, the surface of the end plate (24) of described pulverization roller (2) one end Equipped with several groups blade (4), blade described in every group is it is characterized by: (4) include trapezoidal the first blade (41) in section and cut Face the second blade (42) triangular in shape, radial distribution of first blade (41) along end plate (24), second blade (42) perpendicular with first blade (41), and it is fixed on one of first blade (41) far from the charging conduit (26) Side.
9. a kind of wood chipper rotor according to claim 1, it is characterised in that: the fly cutter seat (23) includes screw thread Seat (231) and tool apron (232), threaded block (231) top and the bottom end of the tool apron (232) fit, the tool apron (232) length is equal to the length of the bending plate (22), and the length of the threaded block (231) is equal to the charging conduit (26) Length.
10. a kind of wood chipper rotor according to claim 9, it is characterised in that: the both ends of the tool apron (232) point It not being welded on the end plate (24) at the pulverization roller (2) both ends, the threaded block (231) is placed in the charging conduit (26), Through-hole is offered on the fly cutter (3), tool apron (232), is offered at the position of through-hole described in threaded block (231) face Threaded hole, the through-hole is interior to be equipped with fastening bolt (233), and the tail portion of the fastening bolt (233) passes through through-hole and is screwed into the spiral shell In pit, the fly cutter (3) is installed on the threaded block (231) by the fastening bolt (233).
CN201910339794.7A 2019-04-25 2019-04-25 Knife roller of wood chipper Active CN109968466B (en)

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Application Number Priority Date Filing Date Title
CN201910339794.7A CN109968466B (en) 2019-04-25 2019-04-25 Knife roller of wood chipper

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CN109968466A true CN109968466A (en) 2019-07-05
CN109968466B CN109968466B (en) 2024-01-26

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CN112248170A (en) * 2020-10-20 2021-01-22 戚珂 Drum chipper for wood working

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Publication number Priority date Publication date Assignee Title
CN112248170A (en) * 2020-10-20 2021-01-22 戚珂 Drum chipper for wood working
CN112248170B (en) * 2020-10-20 2021-10-12 永康市东汇科技有限公司 Drum chipper for wood working

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