CN109967069A - A kind of low-temperature SCR catalyst and preparation method thereof for cement kiln flue gas denitration - Google Patents

A kind of low-temperature SCR catalyst and preparation method thereof for cement kiln flue gas denitration Download PDF

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Publication number
CN109967069A
CN109967069A CN201910367864.XA CN201910367864A CN109967069A CN 109967069 A CN109967069 A CN 109967069A CN 201910367864 A CN201910367864 A CN 201910367864A CN 109967069 A CN109967069 A CN 109967069A
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oxide
low
flue gas
catalyst
manganese
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王永刚
程兆环
李海龙
唐新宇
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TIANJIN SINOMA ENGINEERING RESEARCH CENTER Co Ltd
Tianjin Cement Industry Design and Research Institute Co Ltd
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TIANJIN SINOMA ENGINEERING RESEARCH CENTER Co Ltd
Tianjin Cement Industry Design and Research Institute Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/32Manganese, technetium or rhenium
    • B01J23/34Manganese
    • B01J35/56
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0018Addition of a binding agent or of material, later completely removed among others as result of heat treatment, leaching or washing,(e.g. forming of pores; protective layer, desintegrating by heat)
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts

Abstract

The invention discloses a kind of low-temperature SCR catalyst for cement kiln flue gas denitration, the catalyst is using manganese oxide as active component, and cerium oxide and antimony oxide are coagent, and titanium dioxide is carrier;In terms of tenor, manganese in the catalyst, cerium, antimony mass ratio be 15~20:3~5:3~5, the mass ratio of manganese and titanium is 5~10:60~88.Preparation process is after the presoma of the presoma of manganese oxide, the presoma of cerium oxide and antimony oxide is uniformly mixed dissolution, to be added in titanium dioxide, obtained pug is kneaded;It will be kneaded after the pug that finishes successively carries out aging, pre-extruded, extrusion, drying and calcination process, and obtain the low-temperature SCR catalyst.The present invention can reach 85% or more NO removal efficiency at 90~240 DEG C, and to low concentration SO2(100ppm or less), low humid flue gas (flue gas moisture content < 15%) have very strong resistivity.

Description

A kind of low-temperature SCR catalyst and preparation method thereof for cement kiln flue gas denitration
Technical field
The invention belongs to denitrating catalyst technical fields, more particularly to a kind of low temperature for cement kiln flue gas denitration SCR catalyst and preparation method thereof.
Background technique
Nitrogen oxide NOx (NO, NO2、N2O etc.) be a kind of important atmosphere pollution, be haze main harmful components it One, seriously endanger human health.The existing denitration technology of cement kiln is with the development of technology, low by fractional combustion, SNCR technology etc. Temperature selective catalysis reduction (low-temperature SCR) technology is considered as that cement kiln realizes that the most effective stationary source NOx of ultra-clean discharge disappears Except technology.
Common catalyst main component is V in industry2O5-WO3/TiO2, with preferable denitration efficiency, oneself is wide The general nitrogen oxides discharged applied to stationary sources such as coal-burning power plants.This kind of catalyst contains active component vanadic anhydride, should Substance has toxicity and is readily soluble in water logging, therefore discarded vanadium system denitrating catalyst is danger wastes by national regulation.Water Stall flue-gas temperature is generally 90~300 DEG C very low, contains the dust of high concentration simultaneously, traditional denitrating catalyst can not be in water Stall uses.Therefore develop that a kind of light-off temperature is low, the good low-temperature SCR catalyst of denitration effect is extremely urgent.
Summary of the invention
The present invention is to solve the problems, such as that existing vanadium based denitration catalyst is toxic and can not use in cement kiln, proposes one Kind is used for the low-temperature SCR catalyst and preparation method thereof of cement kiln flue gas denitration.
The present invention is to realize that its purpose adopts the technical scheme that:
A kind of low-temperature SCR catalyst for cement kiln flue gas denitration, the catalyst is using manganese oxide as active component, oxidation Cerium and antimony oxide are coagent, and titanium dioxide is carrier;
In terms of tenor, manganese in the catalyst, cerium, antimony mass ratio be 15~20:3~5:3~5, the matter of manganese and titanium Amount is than being 5~10:60~88.
In the above-mentioned technical solutions, it is preferable that in terms of tenor, manganese in the catalyst, cerium, antimony mass ratio be 15~ The mass ratio of 18:3~4:3~4, manganese and titanium is 7~9:65~80.
In the above-mentioned technical solutions, it is preferable that the active component and coagent are respectively corresponding manganese oxide Presoma, the presoma of cerium oxide and the presoma of the antimony oxide unsetting manganese oxide, the cerium oxide that are formed through calcining and decomposing And antimony oxide.
In the above-mentioned technical solutions, it is preferable that the presoma of the manganese oxide is manganese acetate, and the presoma of cerium oxide is nitre Sour cerium, the presoma of antimony oxide are nitric acid antimony.
In the above-mentioned technical solutions, it is preferable that the granularity of the titanium dioxide is 50~200 mesh, and the titanium dioxide is Anatase titanium dioxide, anatase titanium dioxide specific surface area with higher, stable crystalline structure and surface characteristic, TiO2Acid site abundant, can preferably adsorb alkaline reducer NH3, improve the rate of SCR reaction;Compared to other carriers, TiO2The sulfate on surface is more stable, is excellent adsorbent and catalyst carrier.
Catalyst, due to the special valence shell electron configuration (3d54s2) of Mn element, makes using the oxide of manganese as active component The variation of valence for obtaining Mn element is wider, including+2 ,+3 ,+4 ,+5 equivalent places and some non-integer equivalent places, the Mn of different valence state Between may be implemented to mutually convert and generate oxidation-reduction quality, the reduction of NO can be promoted, thus promote SCR react progress, and And there are many active oxygens to be used to complete catalysis reaction by MnOx, leads to the low-temperature catalytic activity of this kind of catalyst largely On increase.The addition of rare earth metal cerium, antimony can improve MnOx/TiO2The active metal dispersibility and MnOx of catalyst And TiO2Between form solid solution, improve specific surface area of catalyst catalytic activity and acid-resisting, reduce catalytic reaction temperature window. In addition, the addition of coagent antimony can increase catalyst to NH3Adsorption capacity, the acidity for increasing acidity of catalyst position is strong Degree, to improve the low temperature active of catalyst.
The preparation method of the above-mentioned low-temperature SCR catalyst for cement kiln flue gas denitration, comprising the following steps:
1) it after the presoma of the presoma of manganese oxide, the presoma of cerium oxide and antimony oxide being uniformly mixed dissolution, is added Into titanium dioxide, obtained pug is kneaded;
2) it will be kneaded after the pug that finishes successively carries out aging, pre-extruded, extrusion, drying and calcination process, obtain described Low-temperature SCR catalyst.
In the above-mentioned technical solutions, it is preferable that add shaping assistant and ammonium hydroxide in the mixing process, adjust pug Plasticity, moisture content and pH value make the plasticity 6~8 of pug, and moisture content is 20%~35%, and pH value is 6~8.Wherein, it is kneaded Process needs repeatedly sampling to measure, and the adjustment of shaping assistant and ammonium hydroxide additive amount is carried out according to test result.
The shaping assistant be kaolin, boron nitride, stearic acid, lactic acid, glass fibre, kapok slurry, carboxymethyl cellulose, Two or more in polyethylene glycol oxide.
The kaolin, boron nitride, stearic acid, lactic acid, glass fibre, kapok slurry, carboxymethyl cellulose, polyethylene glycol oxide It is 0.01~0.05:0.01~0.05:0.001~0.01:0.01~0.1:0.01~0.1:0.01 with titanium dioxide mass ratio ~0.1:0.001~0.01:0.02~0.05:1.
In the above-mentioned technical solutions, it is preferable that the aging process, 6~24 hours aging time, aging workshop constant temperature Constant humidity, 25~40 DEG C of temperature, humidity 70~90%.
In the above-mentioned technical solutions, it is preferable that the drying process, drying temperature be 50~80 DEG C, humidity be 30~ 50%, drying time is 48~120 hours.
In the above-mentioned technical solutions, it is preferable that the calcination process, 300~650 DEG C of calcination temperature, calcination time 4~ 7 hours.
The present invention has the following advantages and beneficial effects:
The catalyst degradation of the invention service temperature of SCR denitration, so that with NH in SCR denitration process3 When for reducing agent, 85% or more NO removal efficiency can be reached at 90~240 DEG C, and to low concentration SO2(100ppm or less), it is low Humid flue gas (flue gas moisture content < 15%) has very strong resistivity;In addition, the preparation process provided according to the present invention, it can To reduce the stickiness of catalyst pug green body, briquetting pressure reduces catalyst cracking, finished catalyst rate is improved, with existing skill Art is compared, and the present invention has some superiority, is suitable for cement kiln low-temperature denitration of flue gas and is used.
Specific embodiment
For a further understanding of the present invention, the preferred embodiment of the invention is described below with reference to embodiment, still It should be appreciated that these descriptions are only further explanation the features and advantages of the present invention, rather than limiting the invention.
Embodiment 1
1) 1.5kg manganese nitrate, 4.18kg cerous nitrate, 3.4kg nitric acid antimony are dissolved in deionized water, are added to 4kg bis- In titanium oxide, and obtained powder is added in kneading machine, is tentatively kneaded;
2) shaping assistant and ammonium hydroxide is added in preliminary mixing process, adjusts plasticity, moisture content and the pH value of pug, makes pug Plasticity be 7.5, moisture content 30.1%, pH value 7.2;
3) the aging workshop that the pug that mixing finishes is sent into constant temperature and humidity carries out aging, 24 hours aging time, aging vehicle Between 30 DEG C of constant temperature of temperature, humidity 70%;
4) the aging pug finished is sent to pre-extruded machine and carries out pre-extruded, and forming shape is cylindrical body strip pug green body;
5) the pug green body of pre-extruded carries out shaping of catalyst by extruder, and forming shape is honeycomb, hole count 20 Hole;
6) catalyst green body after molding is sent into drying room and is dried, and drying temperature is 80 DEG C, and humidity is 30~50%, Drying time is 120 hours;
7) the catalyst green body after drying had both obtained required catalyst after high-temperature calcination, 550 DEG C of calcination temperature, forged It burns the time 6 hours.
According to " GB/T31587-2015 honeycomb type flue gas denitration catalyst " the method, it is low that this is tested by denitration performance The denitration performance of warm SCR catalyst are as follows: 100~200 DEG C, denitration efficiency is 85%~97%.
Embodiment 2
1) 1.79kg manganese nitrate, 3.35kg cerous nitrate, 2.72kg nitric acid antimony are dissolved in deionized water, are added to 4kg In titanium dioxide, and obtained powder is added in kneading machine, is tentatively kneaded;
2) shaping assistant and ammonium hydroxide is added in preliminary mixing process, adjusts plasticity, moisture content and the pH value of pug, makes pug Plasticity be 8.0, moisture content 29.5%, pH value 6.5;
3) the aging workshop that the pug that mixing finishes is sent into constant temperature and humidity carries out aging, 24 hours aging time, aging vehicle Between 30 DEG C of constant temperature of temperature, humidity 70%;
4) the aging pug finished is sent to pre-extruded machine and carries out pre-extruded, and forming shape is cylindrical body strip pug green body;
5) the pug green body of pre-extruded carries out shaping of catalyst by extruder, and forming shape is honeycomb, hole count 20 Hole;
6) catalyst green body after molding is sent into drying room and is dried, and drying temperature is 80 DEG C, and humidity is 30~50%, Drying time is 120 hours;
7) the catalyst green body after drying had both obtained required catalyst after high-temperature calcination, 450 DEG C of calcination temperature, forged It burns the time 6 hours.
According to " GB/T31587-2015 honeycomb type flue gas denitration catalyst " the method, by the performance test low temperature The denitration performance of SCR catalyst are as follows: 90~240 DEG C, denitration efficiency is 85%~95%.
Embodiment 3
1) 1.79kg manganese nitrate, 4.18kg cerous nitrate, 3.4kg nitric acid antimony are dissolved in deionized water, are added to 6kg bis- In titanium oxide, and obtained powder is added in kneading machine, is tentatively kneaded;
2) shaping assistant and ammonium hydroxide is added in preliminary mixing process, adjusts plasticity, moisture content and the pH value of pug, makes pug Plasticity be 6.8, moisture content 33.8%, pH value 7.0;
3) the aging workshop that the pug that mixing finishes is sent into constant temperature and humidity carries out aging, 24 hours aging time, aging vehicle Between 30 DEG C of constant temperature of temperature, humidity 70%;
4) the aging pug finished is sent to pre-extruded machine and carries out pre-extruded, and forming shape is cylindrical body strip pug green body;
5) the pug green body of pre-extruded carries out shaping of catalyst by extruder, and forming shape is honeycomb, hole count 20 Hole;
6) catalyst green body after molding is sent into drying room and is dried, and drying temperature is 80 DEG C, and humidity is 30~50%, Drying time is 120 hours;
7) the catalyst green body after drying had both obtained required catalyst after high-temperature calcination, 650 DEG C of calcination temperature, forged It burns the time 6 hours.
According to " GB/T31587-2015 honeycomb type flue gas denitration catalyst " the method, by the performance test low temperature The denitration performance of SCR catalyst are as follows: 90~220 DEG C, denitration efficiency is 85%~90%.
Embodiment 4
1) 1.79kg manganese nitrate, 2.51kg cerous nitrate, 2.05kg nitric acid antimony are dissolved in deionized water, are added to 6kg In titanium dioxide, and obtained powder is added in kneading machine, is tentatively kneaded;
2) shaping assistant and ammonium hydroxide is added in preliminary mixing process, adjusts plasticity, moisture content and the pH value of pug, makes pug Plasticity be 7.6, moisture content 33.8%, pH value 6.2;
3) the aging workshop that the pug that mixing finishes is sent into constant temperature and humidity carries out aging, 24 hours aging time, aging vehicle Between 30 DEG C of constant temperature of temperature, humidity 70%;
4) the aging pug finished is sent to pre-extruded machine and carries out pre-extruded, and forming shape is cylindrical body strip pug green body;
5) the pug green body of pre-extruded carries out shaping of catalyst by extruder, and forming shape is honeycomb, hole count 20 Hole;
6) catalyst green body after molding is sent into drying room and is dried, and drying temperature is 80 DEG C, and humidity is 30~50%, Drying time is 120 hours;
7) the catalyst green body after drying had both obtained required catalyst after high-temperature calcination, 500 DEG C of calcination temperature, forged It burns the time 6 hours.
According to " GB/T31587-2015 honeycomb type flue gas denitration catalyst " the method, by the performance test low temperature The denitration performance of SCR catalyst are as follows: 90~200 DEG C, denitration efficiency is 85%~93%.
Comparative example
1) by 1.79kg manganese nitrate, the 5.40kg cerous nitrate (ratio and implementation of active component content and manganese in this embodiment Example 4 is consistent) it is dissolved in deionized water, it is added in 6kg titanium dioxide, and obtained powder is added in kneading machine, into Row is preliminary to be kneaded;
2) shaping assistant and ammonium hydroxide is added in preliminary mixing process, adjusts plasticity, moisture content and the pH value of pug, makes pug Plasticity be 7.6, moisture content 32.8%, pH value 6.8;
3) the aging workshop that the pug that mixing finishes is sent into constant temperature and humidity carries out aging, 24 hours aging time, aging vehicle Between 30 DEG C of constant temperature of temperature, humidity 70%;
4) the aging pug finished is sent to pre-extruded machine and carries out pre-extruded, and forming shape is cylindrical body strip pug green body;
5) the pug green body of pre-extruded carries out shaping of catalyst by extruder, and forming shape is honeycomb, hole count 20 Hole;
6) catalyst green body after molding is sent into drying room and is dried, and drying temperature is 80 DEG C, and humidity is 30~50%, Drying time is 120 hours;
7) the catalyst green body after drying had both obtained required catalyst after high-temperature calcination, 500 DEG C of calcination temperature, forged It burns the time 6 hours.
According to " GB/T31587-2015 honeycomb type flue gas denitration catalyst " the method, by the performance test low temperature The denitration performance of SCR catalyst are as follows: 90~200 DEG C, denitration efficiency is 45%~72%.

Claims (10)

1. a kind of low-temperature SCR catalyst for cement kiln flue gas denitration, which is characterized in that the catalyst is activity with manganese oxide Component, cerium oxide and antimony oxide are coagent, and titanium dioxide is carrier;
In terms of tenor, manganese in the catalyst, cerium, antimony mass ratio be 15~20:3~5:3~5, the mass ratio of manganese and titanium For 5~10:60~88.
2. being used for the low-temperature SCR catalyst of cement kiln flue gas denitration as described in claim 1, which is characterized in that contained with metal Meter, manganese in the catalyst, cerium, antimony mass ratio be 15~18:3~4:3~4, the mass ratio of manganese and titanium be 7~9:65~ 80。
3. being used for the low-temperature SCR catalyst of cement kiln flue gas denitration as described in claim 1, which is characterized in that the activity Component and coagent are respectively the presoma warp of the presoma of corresponding manganese oxide, the presoma of cerium oxide and antimony oxide Unsetting manganese oxide, cerium oxide and the antimony oxide that calcining and decomposing is formed.
4. being used for the low-temperature SCR catalyst of cement kiln flue gas denitration as claimed in claim 3, which is characterized in that the oxidation The presoma of manganese is manganese acetate, and the presoma of cerium oxide is cerous nitrate, and the presoma of antimony oxide is nitric acid antimony.
5. being used for the low-temperature SCR catalyst of cement kiln flue gas denitration as described in claim 1, which is characterized in that the dioxy The granularity for changing titanium is 50~200 mesh, and the titanium dioxide is anatase titanium dioxide.
6. a kind of preparation using the described in any item low-temperature SCR catalysts for cement kiln flue gas denitration of claim 1-5 Method, which comprises the following steps:
1) after the presoma of the presoma of manganese oxide, the presoma of cerium oxide and antimony oxide being uniformly mixed dissolution, two are added to In titanium oxide, obtained pug is kneaded;
2) it will be kneaded after the pug that finishes successively carries out aging, pre-extruded, extrusion, drying and calcination process, obtain described low Warm SCR catalyst.
7. the preparation method for the low-temperature SCR catalyst of cement kiln flue gas denitration, feature exist as claimed in claim 6 In addition shaping assistant and ammonium hydroxide, adjust plasticity, moisture content and the pH value of pug, make the modeling of pug in the mixing process Property be 6~8, moisture content be 20%~35%, pH value be 6~8.
8. the preparation method for the low-temperature SCR catalyst of cement kiln flue gas denitration, feature exist as claimed in claim 7 In the shaping assistant is kaolin, boron nitride, stearic acid, lactic acid, glass fibre, kapok slurry, carboxymethyl cellulose, polyoxy Change two or more in ethylene.
9. the preparation method for the low-temperature SCR catalyst of cement kiln flue gas denitration, feature exist as claimed in claim 8 In the kaolin, boron nitride, stearic acid, lactic acid, glass fibre, kapok slurry, carboxymethyl cellulose, polyethylene glycol oxide and two Titanium oxide mass ratio be 0.01~0.05:0.01~0.05:0.001~0.01:0.01~0.1:0.01~0.1:0.01~ 0.1:0.001~0.01:0.02~0.05:1.
10. the preparation method for the low-temperature SCR catalyst of cement kiln flue gas denitration, feature exist as claimed in claim 6 In, the aging process, 6~24 hours aging time, aging workshop constant temperature and humidity, 25~40 DEG C of temperature, humidity 70~ 90%;
The drying process, drying temperature are 50~80 DEG C, and humidity is 30~50%, and drying time is 48~120 hours;
The calcination process, 300~650 DEG C of calcination temperature, calcination time is 4~7 hours.
CN201910367864.XA 2019-05-05 2019-05-05 A kind of low-temperature SCR catalyst and preparation method thereof for cement kiln flue gas denitration Pending CN109967069A (en)

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CN110681378A (en) * 2019-10-24 2020-01-14 上海电力大学 Preparation method of honeycomb type low-temperature SCR catalyst and SCR catalyst
CN111111647A (en) * 2020-01-19 2020-05-08 北京科技大学 Niobite type manganese-niobium-based SCR denitration catalyst and preparation method thereof
CN111111647B (en) * 2020-01-19 2021-11-16 北京科技大学 Niobite type manganese-niobium-based SCR denitration catalyst and preparation method thereof
CN113019451A (en) * 2021-03-06 2021-06-25 山东福源节能环保工程有限公司 Dry desulfurization and denitration integrated catalyst
CN116371469A (en) * 2023-04-06 2023-07-04 天津中材工程研究中心有限公司 Hollow sphere SCR catalyst and application method thereof in cement kiln

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Application publication date: 20190705