Ice bag liquid filling equipment
Technical Field
The invention relates to the field of filling equipment, in particular to ice bag filling equipment.
Background
Liquid filling ice bags used in industries such as express delivery and the like are not filled with liquid when leaving factories for convenient transportation, a user is required to manually fill cooling liquid into the liquid filling ice bags when in use, under the condition of using a large amount of liquid filling ice bags, the time and the effort are consumed for manually filling liquid into the liquid filling ice bags one by one, the volume of the liquid can become large after freezing, the liquid filling amount can not be accurately controlled by manual liquid filling, if the liquid filling amount is excessive, the liquid filling ice bags can be possibly propped up by internal ice cubes in the freezing process.
Based on this, it is necessary to develop an ice bag filling apparatus.
Disclosure of Invention
The invention aims to solve the technical problems and provide automatic ice bag filling equipment, which mainly uses a machine to automatically and continuously fill cooling liquid into ice bags, thereby achieving the purposes of saving filling operators and improving the filling efficiency of the ice bags.
In order to solve the technical problems, the invention adopts the following technical scheme:
the technical scheme is that the ice bag filling equipment comprises a host machine (1), an ice bag supply device (2) and a liquid pumping device (3), wherein the ice bag supply device (2) is detachably arranged on the host machine (1);
the main machine is provided with a liquid filling pipe (101), a liquid filling sealing roller (102) and a power roller (103), a leakage-proof pressing block (104), an ice bag cutter (105), an ice bag auxiliary bearing synchronous conveying device, a power device (107), a transmission device (108) and a fixed frame (109), wherein the liquid filling sealing roller (102), the leakage-proof pressing block (104), the power roller (103) and the ice bag cutter (105) are arranged along the liquid filling pipe (101), and the ice bag auxiliary bearing synchronous conveying device (106) and the liquid filling sealing roller (102) and the power roller (103) synchronously operate through the transmission device;
the liquid filling pipe (101) is provided with a fixed end and a cantilever end, the fixed end of the liquid filling pipe (101) is provided with an ice bag cutter (105), a second mounting bracket (114) and a pumping pipeline interface, the second mounting bracket (114) is detachably mounted on the fixed frame (109), a pumping pipeline of the liquid pumping device (3) is connected with the pumping pipeline interface, the cantilever end faces the ice bag supply device (2), the tail end of the cantilever end of the liquid filling pipe (101) is closed, and a cylindrical surface of the cantilever end is provided with a plurality of liquid filling holes;
the liquid filling sealing roller (102) and the power roller (103) are respectively in elastic butt joint with the liquid filling pipe (101), the anti-leakage pressing blocks (104) are provided with a plurality of groups, the liquid filling holes are positioned between the adjacent anti-leakage pressing blocks (104), the anti-leakage pressing blocks (104) comprise an upper pressing block and a lower pressing block, the lower end face of the upper pressing block is provided with a pressing block groove, and the upper end face of the lower pressing block is provided with a pressing block groove, and the cross section shape of the pressing block groove is matched with the shape of the liquid filling pipe (101).
In one embodiment, the ice bag filling apparatus includes a main unit, an ice bag supplying device and a liquid pumping device, wherein the main unit is provided with a filling pipe, a filling sealing roller, a power roller, a leakage-proof pressing block, an ice bag cutter, a conveyor belt, a power device, a transmission device and a fixed frame, the power roller and the conveyor belt share the power device with the transmission device, and the ice bag supplying device is detachably arranged at one end of the main unit.
In one embodiment, the fluid-filled seal roller is coupled to a transmission, and the fluid-filled seal roller may be used as a power roller without having to provide a separate power roller.
In one embodiment, the liquid pumping device is provided with a pressure gauge, a liquid storage container, a pump and a pumping pipeline, the liquid filling pipe is provided with a fixed end and a cantilever end, the fixed end is provided with an ice bag cutter, a second mounting bracket and a pumping pipeline interface, the second mounting bracket is detachably mounted on the host, the cantilever end faces the ice bag supply device, and one end of the pumping pipeline is connected with the pumping pipeline interface of the fixed end of the liquid filling pipe while the other end of the pumping pipeline is connected with the pumping pipeline interface of the fixed end of the liquid filling pipe.
In one embodiment, the end of the cantilever end of the liquid filling pipe is closed, a liquid filling hole is formed in the cylindrical surface of the cantilever end, two groups of leakage-proof pressing blocks are arranged between the two groups of leakage-proof pressing blocks of the liquid filling hole, the leakage-proof pressing blocks comprise an upper pressing block and a lower pressing block, the lower end face of the upper pressing block is provided with a pressing block groove, the upper end face of the lower pressing block is provided with a pressing block groove, when the upper pressing block and the lower pressing block are combined, the liquid filling pipes at the two ends of the liquid filling hole are wrapped by the grooves, and when the ice bag is filled with liquid, the liquid is prevented from leaking from the cylindrical surface of the liquid filling pipe.
In one embodiment, the fluid-filled seal roller and the power roller are made of an elastic material, such as silicone, rubber, and preferably, rubber.
In one embodiment, the bases of the liquid filling sealing roller and the power roller are elastically floated, the liquid filling sealing roller and the power roller are elastically abutted against the liquid filling pipe, roller grooves are formed in the cylindrical surfaces of the liquid filling sealing roller and the power roller, and the cross sections of the roller grooves are matched with the shape of the liquid filling pipe.
In one embodiment, the ice bag supplying device is provided with a mounting bracket, a bearing, an ice bag rotating shaft and an ice bag sensor, wherein the ice bag sensor is a photoelectric sensor, if the ice bag is used, an electric signal is output to the host, a buzzer on the host sends out a warning sound, and an operating button with a lamp flashes.
In one embodiment, the host is provided with an electric control device, an operating button with a lamp and a touch screen.
In one embodiment, the liquid pumping device is provided with a control circuit, and the host is capable of setting pumping parameters.
In one embodiment, the host is provided with a liquid filling collecting tank, the liquid filling collecting tank is provided with a drain pipe, and a liquid recovery pipeline is arranged between the drain pipe of the liquid filling collecting tank and the liquid storage container.
In one embodiment, the host is provided with a laser emitting device, and the laser emitting device is arranged between the two groups of leakage-proof press blocks.
The ice bag filling equipment has the advantages that by using the ice bag filling equipment, an operator only needs to install a roll of ice bags on the ice bag supply device of the ice bag supply equipment of the equipment and start the equipment, the equipment can automatically fill the ice bags one by one, when the filling of the ice bags is completed, the operator is reminded of sounding and flashing light, and in the filling process, laser carving can be synchronously carried out on the ice bags by using the laser emitting device on the equipment, so that customized pattern processing is realized.
Drawings
The invention is further described below with reference to the accompanying drawings.
Fig. 1 is a schematic perspective view of embodiment 1 of the present invention.
Fig. 2 is a schematic view of a three-dimensional structure 1 of embodiment 1 of the present invention after hiding a fixed frame.
Fig. 3 is an enlarged partial schematic view of fig. 2 according to embodiment 1 of the present invention.
Fig. 4 is a schematic view of a three-dimensional structure of embodiment 1 of the present invention after hiding the fixed frame.
Fig. 5 is an enlarged partial schematic view of fig. 4 according to embodiment 1 of the present invention.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
The invention will be described in further detail below with reference to the drawings by means of specific embodiments.
Example 1
Referring to fig. 1, 2, 3, 4 and 5, an ice bag filling apparatus includes a main unit 1, an ice bag supply device 2 and a liquid pumping device 3, wherein the main unit is provided with a filling pipe 101, a filling sealing roller 102, a power roller 103, a leakage-proof pressing block 104, an ice bag cutter 105, a conveyor 106, a power device 107, a transmission device 108, a fixed frame 109, an electric control device 117, a sound generating device 112, an operation part 113 and a man-machine interface 111, the power roller 103 and the conveyor 106 share the power device 107 through the transmission device 108, and the ice bag supply device 2 is detachably mounted on the side surface of the main unit 1.
Referring to fig. 1 and 5, the liquid pumping device 3 is provided with a pressure gauge 301, a liquid storage container (not shown), a pump (not shown) and a pumping pipeline (not shown), the pressure gauge 301 is mounted on the upper end surface of the host, the liquid filling pipe 101 is provided with a fixed end and a cantilever end, the fixed end of the liquid filling pipe 101 is provided with an ice bag cutter 105, a second mounting bracket 114 and a pumping pipeline interface 115, the second mounting bracket 114 is detachably mounted on the front surface of the fixed frame 109 of the host 1, the cantilever end faces the ice bag supply device 2, one end of the pumping pipeline is connected with the pump (not shown) and the other end is connected with the pumping pipeline interface, and the ice bag cutter 105 cuts a channel on the ice bag for sleeving the liquid filling pipe 101 after filling the ice bag so that the ice bag can pass through the second mounting bracket 114.
Referring to fig. 1, 2, 3 and 4, the liquid filling pipe 101 is a hollow stainless steel pipe, the tail end of the cantilever end of the hollow stainless steel pipe is closed, a liquid filling hole is formed in the cylindrical surface of the cantilever end, a group of anti-leakage pressing blocks 104 are respectively arranged on two sides of the liquid filling hole, the anti-leakage pressing blocks are installed on the clamping jaw cylinder 116, when the ice bag reaches the liquid filling position, the main machine 1 and the electric control device 117 control the clamping jaw cylinder 116 to act, the anti-leakage pressing blocks 104 comprise an upper pressing block and a lower pressing block and elastically abut against the liquid filling pipe 101, and a pressing block groove on the lower end face of the upper pressing block and a pressing block groove on the upper end face of the lower pressing block are used for sleeving the ice bag on the liquid filling pipe together to the parts located on two sides of the liquid filling hole and tightly sealing the liquid filling pipe. The ice bag supplying device is provided with a mounting bracket 201, a bearing 202, an ice bag rotating shaft 203 and an ice bag sensor (not shown), wherein the ice bag sensor is a photoelectric sensor, the ice bag sensor is detachably mounted on the mounting bracket 201, the sensing area of the ice bag sensor is between the ice bag supplying device 2 and the sealing roller 102, the ice bag sensor is used for sensing whether an ice bag exists in the sensing area, such as no ice bag, and the host computer flashes a light or sends out a sound prompt.
Referring to fig. 1, a laser emitting device (standardized industrial equipment, not shown) may be installed in an upper space between two sets of anti-leakage pressing blocks 104 at the front end of the main machine 1, and when a pattern or character similar to a two-dimensional code or a mark, a logo or the like is required to be attached to the ice bag, the laser emitting device may be selected to perform laser engraving, and when the laser emitting device is required, the laser emitting device may adjust energy thereof to cut the ice bag, so that the ice bag is separated from the rolled ice bag material belt to form an independent single liquid filling ice bag after filling.
Referring to fig. 1, a liquid-filled collecting tank 118 is provided in the main body 1, a drain pipe is provided in the liquid-filled collecting tank 118, and a liquid recovery line is provided between the drain pipe of the liquid-filled collecting tank 118 and the liquid storage container.
In embodiment 1, the conveyor 106 is used for supporting the filled ice bag and transporting the package in synchronization with the power roller 103, and the conveyor 106 may be a conveyor commonly known in the art, such as a conveying roller, a conveyor chain, and a timing belt.
In embodiment 1, the pressure gauge 301 is only one of the mounting manners on the upper end surface of the main machine, and the pressure gauge may be mounted together with the pumping device or may be mounted on the back surface of the main machine 1.
In example 1, the transmission 108 is a set of gears and timing belts, but one embodiment of the transmission is a belt, sprocket, or other common transmission means in the art.
In embodiment 1, the liquid charging pipe 101 may be another metal pipe or a nonmetal pipe.
In embodiment 1, the cylindrical surface of the cantilever end may be provided with a plurality of liquid filling holes, and the leakage-preventing press block 104 may be provided with three or more sets.
In embodiment 1, the jaw cylinder 116 is a common pneumatic standard in the art, and is intended to elastically contact the upper and lower pressure blocks of the leak-proof pressure block 104 with the liquid charging pipe 101, and the same technical effects can be achieved by using a power device common in the art such as a motor and a rack-and-pinion mechanism.
In the description of the present specification, the descriptions of the terms "one implementation," "some implementations," "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is a further detailed description of the invention in connection with specific embodiments, and it is not intended that the invention be limited to such description. It will be apparent to those skilled in the art that several simple deductions or substitutions can be made without departing from the spirit of the invention.