CN109954641A - One-key start formula automotive lacquer baking vanish control system and its control method - Google Patents
One-key start formula automotive lacquer baking vanish control system and its control method Download PDFInfo
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- CN109954641A CN109954641A CN201910151263.5A CN201910151263A CN109954641A CN 109954641 A CN109954641 A CN 109954641A CN 201910151263 A CN201910151263 A CN 201910151263A CN 109954641 A CN109954641 A CN 109954641A
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- Prior art keywords
- control unit
- baking vanish
- key start
- control
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
Landscapes
- Drying Of Solid Materials (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a kind of one-key start formula automotive lacquer baking vanish control systems, and a kind of use control system carries out one-key start formula automotive lacquer baking vanish control method comprising one-key start control unit, heat control unit, lighting control unit, air blowing control unit and air draft control unit；One-key start control unit is used for start & shutdown through one key heat control unit, lighting control unit, air blowing control unit and air draft control unit；Heat control unit is used for start and stop heating source；Lighting control unit is used for start and stop headlamp；Air blowing control unit is used for start and stop pressure fan；Air draft control unit is used for start and stop exhaust blower；Heat control unit and the interlocking of air blowing control unit.One-key start formula automotive lacquer baking vanish control system and control method of the present invention, one-touch start stop operation replaces traditional manual operation, the automation control for realizing automotive lacquer baking vanish steady operation overall process improves the precision of each link technology controlling and process, improves automotive lacquer baking vanish quality and efficiency.
Description
Technical field
The present invention relates to automatic control technology fields, and in particular to a kind of one-key start formula automotive lacquer baking vanish control system
System further relates to a kind of method for carrying out the control of one-key start formula automotive lacquer baking vanish using the control system.
Background technique
With the fast development of automobile industry, China's automobile guarantee-quantity is more than 1.5 hundred million, and automobile in the fabrication process, sprays
Paint baking vanish is the important step of automobile preparation, and during automobile is usually maintained, it is roasting to need to carry out automobile spray painting
Paint processing.In existing baking vanish paint spray booth, by the manually successively equipment of start and stop links, including pressure fan, exhaust blower,
Heat lamp, headlamp etc., the degree of automation is low, and the technology controlling and process precision of links is low.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of one-key start formula automotive lacquer baking vanish control system, Yi Jiti
For a kind of method for carrying out the control of one-key start formula automotive lacquer baking vanish using the control system, one-touch start stop operation, which replaces, to be passed
The manual operation of system realizes the automation control of automotive lacquer baking vanish steady operation overall process, improves each link technology controlling and process
Precision improves automotive lacquer baking vanish quality and efficiency.
In order to solve the above-mentioned technical problems, the present invention provides a kind of one-key start formula automotive lacquer baking vanish control system,
Including one-key start control unit, the one-key start control unit connection heat control unit, lighting control unit, air-supply control
Unit processed and air draft control unit；The heat control unit is used for start and stop heating source；The lighting control unit is used for start and stop
Headlamp；The air blowing control unit is used for start and stop pressure fan；The air draft control unit is used for start and stop exhaust blower；The heating
Control unit and the interlocking of air blowing control unit；The one-key start control unit for heat control unit described in start & shutdown through one key,
Lighting control unit, air blowing control unit and air draft control unit.
It further comprise that the pressure fan at least has two in a preferred embodiment of the present invention, the air blowing control
Unit control wherein preferentially starts and starts prior to the exhaust blower for one.
It further comprise the heat control unit further include temperature sensor in a preferred embodiment of the present invention, institute
Temperature sensor is stated for monitoring and feeding back the temperature in japanning room.
It further comprise the air blowing control unit further include pressure sensor in a preferred embodiment of the present invention, institute
Pressure sensor is stated for monitoring and feeding back the pressure in japanning room, the air blowing control unit is according to the pressure of pressure sensor monitoring
Force value adjusts the revolving speed of the pressure fan.
It further comprise the heating source is electrical-heating source or oily heating source in a preferred embodiment of the present invention；Institute
Stating electrical-heating source is heat lamp.
In a preferred embodiment of the present invention, further comprise the heat control unit further include infrared temperature detection
Device, the infrared temperature sensor is for monitoring and feeding back car surface temperature；When car surface temperature is more than threshold temperature,
The power supply of the heat lamp is cut off in the heat control unit control.
It further comprise the air blowing control unit further include wind pressure sensor in a preferred embodiment of the present invention, institute
Wind pressure sensor is stated for monitoring and feeding back the blast pressure of pressure fan；When blast pressure reaches threshold pressure, the heating
Heating source is opened in control unit control.
It further comprise that the one-key start control unit is also connected with waste processing control in a preferred embodiment of the present invention
Unit processed, the one-touch start and stop waste processing and control element (PCE) of one-key start control unit；The waste processing and control element (PCE) is used
In start and stop UV lamp pipe.
In a preferred embodiment of the present invention, further comprise the waste processing and control element (PCE) include exhaust gas concentration sensing
Device；The exhaust gas concentration sensor is for monitoring and feeding back the exhaust gas concentration in japanning room；When exhaust gas concentration is more than threshold value in japanning room
When concentration, the waste processing and control element (PCE) starts alarm unit.
In order to solve the above-mentioned technical problem, the present invention also provides a kind of one-key start formula automotive lacquer baking vanish controlling parties
Method includes the following steps,
Step 1: pressing spray painting start button, and one-key start control unit controls lighting control unit and starts headlamp；
Step 2: one-key start control unit controls an air blowing control unit starting wherein pressure fan, and be delayed 5~15S
Afterwards, one-key start control unit control air blowing control unit, air draft control unit and heat control unit start simultaneously pressure fan,
Exhaust blower and heating source, until the temperature in japanning room disconnects heating source when reaching set temperature, into spray painting mode；
Step 3: after spray painting, baking vanish start button is pressed, one-key start control unit switches into levelling mode；
Step 4: after levelling mode operation 0~15 minute, one-key start control unit switches into baking vanish mode, described
Under baking vanish mode: one-key start control unit controls lighting control unit and closes headlamp, control air blowing control unit closing institute
Some pressure fan, control air draft control unit close exhaust blower；And when japanning room temperature reaches default baking vanish temperature, a key is opened
Dynamic control unit control heat control unit closes part heating source；
Step 5: after baking vanish mode operation preset time, one-key start control unit controls heat control unit and closes institute
There is heating source, baking vanish mode operation terminates.
Beneficial effects of the present invention: one-key start formula automotive lacquer baking vanish control system of the present invention, and one kind is provided makes
The method for carrying out the control of one-key start formula automotive lacquer baking vanish with the control system, one-touch start stop operation replace traditional artificial
Operation realizes the automation control of automotive lacquer baking vanish steady operation overall process, improves the precision of each link technology controlling and process, improves
Automotive lacquer baking vanish quality and efficiency.Automatic control system of the invention instead of multi-step manual operation, using effective, straight
It sees, and one-key start works well.
Detailed description of the invention
Fig. 1 is the structural block diagram of lacquering and stoving varnish control system in the preferred embodiment of the present invention.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings and specific examples, so that those skilled in the art can be with
It more fully understands the present invention and can be practiced, but illustrated embodiment is not as a limitation of the invention.
Embodiment one
Shown in referring to Fig.1, the present embodiment discloses a kind of one-key start formula automotive lacquer baking vanish control system, including a key opens
Dynamic control unit, above-mentioned one-key start control unit connection heat control unit, lighting control unit, air blowing control unit, row
Wind control unit and waste processing and control element (PCE)；Above-mentioned heat control unit is used for start and stop heating source；Above-mentioned lighting control unit
For start and stop headlamp；Above-mentioned air blowing control unit is used for start and stop pressure fan；Said exhaust control unit is used for start and stop exhaust blower；
Above-mentioned waste processing and control element (PCE) is used for start and stop UV lamp pipe；Above-mentioned one-key start control unit is used for the above-mentioned heating control of start & shutdown through one key
Unit, lighting control unit, air blowing control unit, air draft control unit and waste processing and control element (PCE) processed.Specifically, above-mentioned one
Key starts control unit, and there is start button, stop button and one-key start to control main body, after pressing start button, one-key start
Control the above-mentioned heat control unit of main body control, lighting control unit, air blowing control unit, air draft control unit and waste processing
Control unit enters operating status；After pressing stop button, one-key start controls the above-mentioned heat control unit of main body control, illumination
Control unit, air blowing control unit, air draft control unit and waste processing and control element (PCE) enter standby mode or shut down state.
Specifically, above-mentioned headlamp is used for house for lacquering and stoving varnish intraoral illumination；Blower-use is new in conveying into house for lacquering and stoving varnish
Wind；Exhaust blower avoids paint dirt pollution painted automotive surface from causing lacquered surface out-of-flatness, shadow for discharge paint dirt in painting process
Its appearance is rung, while will be outside the pollutant discharge japanning room that generated during lacquering and stoving varnish in japanning room.Above-mentioned UV lamp pipe is used for
The pollutant that line processing generates, avoiding pollution object influences the effect of lacquering and stoving varnish.
Dry combustion method in order to prevent, above-mentioned heat control unit and the interlocking of air blowing control unit；Stop while i.e. pressure fan is closed
It only heats, dry combustion method heating is avoided to damage automobile finish.
In order to improve air circulation effect in japanning room, while the filter cotton at automatically cleaning japanning room air port, above-mentioned pressure fan is extremely
There are two less, above-mentioned air blowing control unit control wherein preferentially starts and starts prior to said exhaust machine for one.Specifically
, two pressure fan of preferred design and an exhaust blower, wherein a pressure fan preferentially starts, another after a period of time that is delayed
Pressure fan and exhaust blower start simultaneously.
Above-mentioned heating source is electrical-heating source or oily heating source, and in the present embodiment technical solution, above-mentioned heating source preferably makes
With electrical-heating source, wherein it is preferable to use heat lamps for electrical-heating source.
Further, in order to realize the high-precision control of lacquering and stoving varnish each process:
1., above-mentioned heat control unit further include temperature sensor, above-mentioned temperature sensor is for monitoring and feed back japanning room
Interior temperature.
2., above-mentioned air blowing control unit further include pressure sensor, above-mentioned pressure sensor is for monitoring and feed back japanning room
Interior pressure, above-mentioned air blowing control unit adjust the revolving speed of above-mentioned pressure fan according to the pressure value of pressure sensor monitoring.
3., above-mentioned heat control unit further include infrared temperature sensor, above-mentioned infrared temperature sensor for monitor simultaneously
Feed back car surface temperature；When car surface temperature is more than threshold temperature, above-mentioned heat control unit control cutting is above-mentioned roasting
The power supply of lamp.
4., above-mentioned air blowing control unit further include wind pressure sensor, above-mentioned wind pressure sensor is for monitoring and feed back air-supply
The blast pressure of machine；When blast pressure reaches threshold pressure, heating source is opened in above-mentioned heat control unit control.
5., above-mentioned waste processing and control element (PCE) include exhaust gas concentration sensor；Above-mentioned exhaust gas concentration sensor is for monitoring
And feed back the exhaust gas concentration in japanning room；When exhaust gas concentration is more than threshold concentration in japanning room, above-mentioned waste processing and control element (PCE) is opened
Dynamic alarm unit.
More than, one-key start formula automotive lacquer baking vanish control system of the invention, one-touch start stop operation replaces traditional
Manual operation realizes the automation control of automotive lacquer baking vanish steady operation overall process, improves the precision of each link technology controlling and process,
Improve automotive lacquer baking vanish quality and efficiency.Automatic control system of the invention instead of multi-step manual operation, using having
It imitates, is intuitive, and one-key start works well.
Embodiment two
The present embodiment discloses a kind of one-key start formula automotive lacquer control method, includes the following steps,
Step 1: pressing spray painting start button, and one-key start control unit controls lighting control unit and starts headlamp；
Step 2: one-key start control unit controls an air blowing control unit starting wherein pressure fan, and be delayed 5~15S
After (can be 5S, 8S, 15S etc. according to actual needs), one-key start control unit controls air blowing control unit, air draft control list
Member and heat control unit start pressure fan, exhaust blower and heating source simultaneously, until when the temperature in japanning room reaches set temperature
Heating source is disconnected, into spray painting mode；
Step 3: after preset spray painting mode parameter end of run, the control of one-key start control unit is closed
All pressure fan and exhaust blower, spray painting terminate.
Embodiment three
The present embodiment discloses a kind of one-key start formula baking finish for car control method, includes the following steps,
Step 1: pressing baking vanish start button, and one-key start control unit switches into levelling mode, the fortune of levelling mode
Row parameter is the same as the step one and step 2 in embodiment two；
Step 2: it (can be according to actual needs 0 minute, 8 minutes, 15 minutes after levelling mode operation 0~15 minute
Deng, wherein levelling mode operation 8 minutes, 15 minutes when painting for water soluble coating；Levelling mode operation 0 divides when water-insoluble paint
Clock), one-key start control unit switches into baking vanish mode, under above-mentioned baking vanish mode: the control illumination of one-key start control unit
Control unit closes headlamp, control air blowing control unit closes all pressure fan, control air draft control unit closes air draft
Machine；And when japanning room temperature reaches default baking vanish temperature, one-key start control unit, which controls heat control unit and closes, partially to be added
Heat source；
Step 3: after baking vanish mode operation preset time, one-key start control unit controls heat control unit and closes institute
There is heating source, baking vanish mode operation terminates.
More than, control method of painting and baking vanish control method can also can be run together, when running together with isolated operation
Enter baking vanish mode after spray painting mode.
Embodiment described above is only to absolutely prove preferred embodiment that is of the invention and being lifted, protection model of the invention
It encloses without being limited thereto.Those skilled in the art's made equivalent substitute or transformation on the basis of the present invention, in the present invention
Protection scope within.Protection scope of the present invention is subject to claims.
Claims (10)
1. a kind of one-key start formula automotive lacquer baking vanish control system, it is characterised in that: described including one-key start control unit
One-key start control unit connects heat control unit, lighting control unit, air blowing control unit and air draft control unit；It is described
Heat control unit is used for start and stop heating source；The lighting control unit is used for start and stop headlamp；The air blowing control unit is used
In start and stop pressure fan；The air draft control unit is used for start and stop exhaust blower；The heat control unit and air blowing control unit are mutual
Lock；The one-key start control unit is for heat control unit, lighting control unit, air blowing control unit described in start & shutdown through one key
With air draft control unit.
2. one-key start formula automotive lacquer baking vanish control system as described in claim 1, it is characterised in that: the pressure fan is extremely
There are two less, the air blowing control unit control wherein preferentially starts and starts prior to the exhaust blower for one.
3. one-key start formula automotive lacquer baking vanish control system as described in claim 1, it is characterised in that: the computer heating control
Unit further includes temperature sensor, and the temperature sensor is for monitoring and feeding back the temperature in japanning room.
4. one-key start formula automotive lacquer baking vanish control system as described in claim 1, it is characterised in that: the air blowing control
Unit further includes pressure sensor, and the pressure sensor is for monitoring and feeding back the pressure in japanning room, the air blowing control list
Member adjusts the revolving speed of the pressure fan according to the pressure value of pressure sensor monitoring.
5. one-key start formula automotive lacquer baking vanish control system as claimed in claim 1 or 3, it is characterised in that: the heating
Source is electrical-heating source or oily heating source；The electrical-heating source is heat lamp.
6. one-key start formula automotive lacquer baking vanish control system as claimed in claim 5, it is characterised in that: the computer heating control
Unit further includes infrared temperature sensor, and the infrared temperature sensor is for monitoring and feeding back car surface temperature；Work as automobile
When surface temperature is more than threshold temperature, the power supply of the heat lamp is cut off in the heat control unit control.
7. one-key start formula automotive lacquer baking vanish control system as described in claim 1, it is characterised in that: the air blowing control
Unit further includes wind pressure sensor, and the wind pressure sensor is used to monitor and feed back the blast pressure of pressure fan；Work as blast pressure
When reaching threshold pressure, heating source is opened in the heat control unit control.
8. one-key start formula automotive lacquer baking vanish control system as described in claim 1, it is characterised in that: the one-key start
Control unit is also connected with waste processing and control element (PCE), and the one-touch start and stop waste processing control of one-key start control unit is single
Member；The waste processing and control element (PCE) is used for start and stop UV lamp pipe.
9. one-key start formula automotive lacquer baking vanish control system as claimed in claim 8, it is characterised in that: the waste processing
Control unit includes exhaust gas concentration sensor；The exhaust gas concentration sensor is for monitoring and feeding back the exhaust gas concentration in japanning room；
When exhaust gas concentration is more than threshold concentration in japanning room, the waste processing and control element (PCE) starts alarm unit.
10. a kind of one-key start formula automotive lacquer baking vanish control method, it is characterised in that: include the following steps,
Step 1: pressing spray painting start button, and one-key start control unit controls lighting control unit and starts headlamp；
Step 2: one-key start control unit controls an air blowing control unit starting wherein pressure fan, is delayed after 5~15S, and one
Key starting control unit control air blowing control unit, air draft control unit and heat control unit start pressure fan, air draft simultaneously
Machine and heating source, until the temperature in japanning room disconnects heating source when reaching set temperature, into spray painting mode；
Step 3: after spray painting, baking vanish start button is pressed, one-key start control unit switches into levelling mode；
Step 4: after levelling mode operation 0~15 minute, one-key start control unit switches into baking vanish mode, the baking vanish
Under mode: one-key start control unit control lighting control unit closing headlamp, control air blowing control unit are closed all
Pressure fan, control air draft control unit close exhaust blower；And when japanning room temperature reaches default baking vanish temperature, one-key start control
Unit control heat control unit processed closes part heating source；
Step 5: after baking vanish mode operation preset time, one-key start control unit controls heat control unit and closes all add
Heat source, baking vanish mode operation terminate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910151263.5A CN109954641A (en) | 2019-02-28 | 2019-02-28 | One-key start formula automotive lacquer baking vanish control system and its control method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910151263.5A CN109954641A (en) | 2019-02-28 | 2019-02-28 | One-key start formula automotive lacquer baking vanish control system and its control method |
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