CN109909323A - The hydraulic reshaper of full-automatic four axis of one kind and its shaping methods - Google Patents
The hydraulic reshaper of full-automatic four axis of one kind and its shaping methods Download PDFInfo
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- CN109909323A CN109909323A CN201711329617.8A CN201711329617A CN109909323A CN 109909323 A CN109909323 A CN 109909323A CN 201711329617 A CN201711329617 A CN 201711329617A CN 109909323 A CN109909323 A CN 109909323A
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- mold body
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- 238000007493 shaping process Methods 0.000 title claims abstract description 192
- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000001105 regulatory effect Effects 0.000 claims description 15
- 238000012790 confirmation Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims 1
- 230000008030 elimination Effects 0.000 abstract description 2
- 238000003379 elimination reaction Methods 0.000 abstract description 2
- 238000005266 casting Methods 0.000 description 5
- 230000035882 stress Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
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Abstract
The present invention relates to the hydraulic reshaper of full-automatic four axis of one kind and its shaping methods, a kind of full-automatic hydraulic reshaper of four axis, it include: rack, for carrying the lower mold body of shaping product, for installing the lower fixed seat of lower mold body, left shaping component on the left of lower mold body, left driving device for driving left shaping component to move horizontally, right shaping component on the right side of lower mold body, right driving device for driving right shaping component to move horizontally, upper shaping component set on lower mold body top, for driving the upper driving device of upper shaping component.Shaping product is compacted to lower mold body by left shaping component, right shaping component, upper shaping component, so that simultaneously successive elimination internal stress is corrected to product, so that the size of product keeps certain precision.The hydraulic reshaper shaping of full-automatic four axis of the invention is high-efficient, practical, can widely popularize in market.
Description
Technical field
The present invention relates to the hydraulic reshaper of full-automatic four axis of one kind and its shaping methods.
Background technique
Casting is adapted to the processing of many parts as traditional process, since casting carries out at high temperature,
Its product formed thereby is influenced by internal stress etc. in cooling procedure, there are problems that deformation of products, and some casting are to product
Size require it is high, therefore, it is necessary to carry out shaping to cast, to eliminate internal stress and reduce deformation.
Summary of the invention
Place in order to overcome the above-mentioned deficiencies of the prior art, the object of the present invention is to provide a kind of full-automatic four axis is hydraulic whole
Type machine and its shaping methods.
The technical scheme is that
A kind of full-automatic hydraulic reshaper of four axis characterized by comprising rack, for carrying the lower die of shaping product
Body, for installing the lower fixed seat of lower mold body, left shaping component on the left of lower mold body, for driving left shaping component horizontal
Mobile left driving device, the right shaping component on the right side of lower mold body, the right drive for driving right shaping component to move horizontally
Dynamic device, the upper shaping component set on lower mold body top, for driving the upper driving device of upper shaping component；The left driving dress
The fixing end set is fixed on rack, and movable end is fixedly connected with left shaping component；The fixing end of the right driving device is fixed
In rack, movable end is fixedly connected with right shaping component；The fixing end of the upper driving device is fixed on rack, movable end
It is fixedly connected with upper shaping component；The left shaping component, right shaping component, upper shaping component compress shaping product in lower die
Body.
Its further technical solution are as follows: the left shaping component includes the left side being fixedly connected with the movable end of left driving device
Mounting platform is installed on the left mounting base of left mounting platform, is fixed on the left die body of left mounting base；The left driving device driving
Left die body compresses shaping product in lower mold body.
Its further technical solution are as follows: the left mounting platform is equipped with left regulating tank, and is slidably connected to left regulating tank
Left locking member；The left locking member locks left mounting base in left mounting platform；It is equipped between the left mounting platform and rack
Left guide post for guiding.
Its further technical solution are as follows: the structure of the right shaping component is identical as the structure of left shaping component.
Its further technical solution are as follows: the upper shaping component include be fixedly connected with the movable end of upper driving device it is upper
Mounting platform is installed on the upper mounting seat of mounting platform, is fixed on the upper die body of upper mounting seat；The upper driving device driving
Upper die body compresses shaping product in lower mold body；The upper mounting platform is equipped with upper regulating tank, and is slidably connected to regulating tank
Upper locking member；The upper locking member locking upper mounting seat is in upper mounting platform；It is equipped between the upper mounting platform and rack
Upper guide post for guiding.
Its further technical solution are as follows: the left driving device, right driving device, upper driving device are hydraulic cylinder.
Its further technical solution are as follows: the left guide rod for guiding is equipped between the left shaping component and lower mold body；
The right guide rod for guiding is equipped between the right shaping component and lower mold body.
Its further technical solution are as follows: the full-automatic hydraulic reshaper of four axis further includes the liftout set on lower mold body bottom
Device；The Lifting Device is hydraulic cylinder or cylinder, and fixing end is fixed on rack；The lower fixed seat be equipped with for across
The liftout hole of Lifting Device movable end.
A kind of shaping methods, using the above-mentioned full-automatic hydraulic reshaper of four axis, comprising: extremely by the shaping product feeding
The lower mold body；The upper driving device drives the upper shaping component close to shaping product；The upper shaping component compresses institute
Shaping product is stated in the lower mold body；The left driving device, right driving device respectively drive left shaping component, right shaping component
Close to shaping product；The left shaping component, right shaping component compress shaping product in lower mold body simultaneously；The upper driving dress
It sets, left driving device, right driving device while pressurization and pressure maintaining are to setting time；The upper driving device, left driving device, the right side
Driving device pressure release simultaneously；It is remote simultaneously that the left driving device, right driving device respectively drive left shaping component, right shaping component
From shaping product；The upper driving device drives the upper shaping component far from shaping product.
Its further technical solution are as follows: the upper shaping component compresses the shaping product and sends the when the lower mold body
One confirmation signal；The left shaping component, right shaping component compress shaping product simultaneously and send second respectively when lower mold body really
Recognize signal, third confirmation signal；Alternatively, the Lifting Device ejects shaping product.
The present invention compared with prior art have the technical effect that a kind of full-automatic hydraulic reshaper of four axis, pass through left shaping
Shaping product is compacted to lower mold body by component, right shaping component, upper shaping component, to be corrected simultaneously successive elimination to product
Internal stress, so that the size of product keeps certain precision.The hydraulic reshaper shaping of full-automatic four axis of the invention is high-efficient,
It is practical, it can widely popularize in market.
A kind of shaping methods carry out shaping to product using the above-mentioned full-automatic hydraulic reshaper of four axis, and pressure maintaining is set
Time, with correcting deformed and release thermal stress.
The invention will be further described in the following with reference to the drawings and specific embodiments.
Detailed description of the invention
Fig. 1 is a kind of front view of the full-automatic hydraulic reshaper of four axis of the present invention；
Fig. 2 is a kind of exploded view of the full-automatic hydraulic reshaper of four axis of the present invention；
Fig. 3 is a kind of electric operation control circuit figure of the full-automatic hydraulic reshaper of four axis of the present invention；
Fig. 4 is a kind of flow chart of shaping methods of the present invention.
Appended drawing reference
10 reshaper, 20 shaping product
1 rack, 2 lower mold body
3 lower fixed seat, 31 first liftout hole
The 4 left mounting platforms of left shaping component 41
The 42 left die bodys of left mounting base 43
The 44 left guide rods of left guide post 45
The 5 right shaping components of left driving device 6
The 61 right mounting bases of right mounting platform 62
The right guide rod of 63 right mould body 64
Shaping component in 7 right driving devices 8
82 upper mounting seat of mounting platform on 81
83 upper die body, 84 upper guide post
30 Lifting Device of driving device on 9
Specific embodiment
It is further to technical solution of the present invention below with reference to schematic diagram in order to more fully understand technology contents of the invention
It introduces and illustrates, but not limited to this.
A kind of full-automatic hydraulic reshaper of four axis, comprising: rack, for carrying the lower mold body of shaping product, for installing
The lower fixed seat of lower mold body, the left shaping component on the left of lower mold body, the left drive for driving left shaping component to move horizontally
Dynamic device, the right shaping component on the right side of lower mold body, the right driving device for driving right shaping component to move horizontally are set to
The upper shaping component on lower mold body top, for driving the upper driving device of upper shaping component.The fixing end of left driving device is fixed
In rack, movable end is fixedly connected with left shaping component.The fixing end of right driving device is fixed on rack, movable end and the right side
Shaping component is fixedly connected.The fixing end of upper driving device is fixed on rack, and movable end is fixedly connected with upper shaping component.It is left
Shaping component, right shaping component, upper shaping component compress shaping product in lower mold body.By left shaping component, right shaping component,
Shaping product is pressed in lower mold body and pressure maintaining by upper shaping component, to be corrected to the product after casting and answer in discharging
Power.
As shown in Figure 1 and Figure 2, a kind of full-automatic hydraulic reshaper 10 of four axis, comprising: rack 1, for carrying shaping product
20 lower mold body 2, for installing the lower fixed seat 3 of lower mold body 2, left shaping component 4 set on the left side of lower mold body 2, for driving
The left driving device 5 that left shaping component 4 moves horizontally, the right shaping component 6 set on 2 right side of lower mold body, for driving right shaping
The right driving device 7 that component 6 moves horizontally, the upper shaping component 8 set on 2 top of lower mold body, for driving upper shaping component 8
Upper driving device 9.The fixing end of left driving device 5 is fixed on rack 1, and movable end is fixedly connected with left shaping component 4.Right drive
The fixing end of dynamic device 7 is fixed on rack 1, and movable end is fixedly connected with right shaping component 6.The fixing end of upper driving device 9
It is fixed on rack 1, movable end is fixedly connected with upper shaping component 8.Left shaping component 4, right shaping component 6, upper shaping component 8
Shaping product 20 is compressed in lower mold body 2.Shaping product 20 is pressed by left shaping component 4, right shaping component 6, upper shaping component 8
Tightly in lower mold body 2 and pressure maintaining, so that internal stress is corrected and discharged to the product after casting.
Preferably, left shaping component 4 includes the left mounting platform 41 being fixedly connected with the movable end of left driving device 5, peace
Left mounting base 42 loaded on left mounting platform 41, is fixed on the left die body 43 of left mounting base 42, and left driving device 5 drives left die body
43 compress shaping product 20 in lower mold body 2.
Preferably, left mounting platform 41 is equipped with left regulating tank, and is slidably connected to the left locking member of left regulating tank.Zuo Suo
Tight part locks left mounting base 42 and is equipped with the left guide post for being used for guiding between left mounting platform 41, left mounting platform 41 and rack 1
44。
Preferably, upper shaping component 8 includes the upper mounting platform 81 being fixedly connected with the movable end of upper driving device 9, peace
Upper mounting seat 82 loaded on upper mounting platform 81 is fixed on the upper die body 83 of upper mounting seat 82.Upper driving device 9 drives upper die body
83 compress shaping product 20 in lower mold body 2.Upper mounting platform 81 is equipped with upper regulating tank, and is slidably connected to the upper of regulating tank
Locking member.Upper locking member locking upper mounting seat 82 is equipped between upper mounting platform 81, upper mounting platform 81 and rack 1 for leading
To upper guide post 84.
Specifically, left driving device 5, right driving device 7, upper driving device 9 are hydraulic cylinder, the structure of right shaping component 6
Identical as the structure of left shaping component 4, right shaping component 6 is equipped with right mounting platform 61, is installed on the right peace of right mounting platform 61
Seat 62 is filled, the right mould body 63 of right mounting base 62 is fixed on, right driving device 7 drives right mould body 63 to compress shaping product 20 in lower die
Body 2.Specifically, the right regulating tank that left regulating tank, upper regulating tank and right mounting platform 61 are equipped with all is T-slot, it is respectively used to
Adjust the position of left die body 43, upper die body 83, right mould body 63.
Preferably, be equipped with the left guide rod 45 for guiding between left shaping component 4 and lower mold body 2, right shaping component 6 with
The right guide rod 64 for guiding is equipped between lower mold body 2, lower mold body 2 is equipped with to be connected with left guide rod 45, the sliding of right guide rod 64
The slide opening connect.When it is implemented, lower mold body 2 and left die body 43, right mould body 63, forming plastic chamber, plastic chamber between upper die body 83
Shape depending on the specific shape of product.
Preferably, the hydraulic reshaper 10 of full-automatic four axis further includes the Lifting Device 30 set on 2 bottom of lower mold body, liftout dress
30 are set as hydraulic cylinder or cylinder, fixing end is fixed on rack 1, and lower fixed seat 3 is equipped with for across 30 activity of Lifting Device
The first liftout hole 31 at end.When it is implemented, lower mold body 2 also is provided with the second liftout for passing through 30 movable end of Lifting Device
Hole.
Specifically, the full-automatic hydraulic reshaper 10 of four axis is controlled using circuit as shown in Figure 3.
As shown in figure 4, a kind of shaping methods, using the above-mentioned full-automatic hydraulic reshaper of four axis, full-automatic four axis
Hydraulic reshaper is equipped with control device, and the shaping methods include:
A, by the shaping product feeding to the lower mold body；
B, the upper driving device drives the upper shaping component close to shaping product；
C, the upper shaping component compresses the shaping product in the lower mold body；Specifically, upper shaping component compresses institute
It states shaping product and sends the first confirmation signal when the lower mold body to control device；
D, the left driving device, right driving device respectively drive left shaping component, right shaping component close to shaping product；
E, the left shaping component, right shaping component compress shaping product in lower mold body simultaneously；Specifically, the left shaping
Component, right shaping component compress shaping product simultaneously and send the second confirmation signal, third confirmation signal respectively when lower mold body extremely
Control device avoids lower mold body two sides unbalance stress to guarantee left shaping component, right shaping component while compress shaping product；
F, the upper driving device, left driving device, right driving device are pressurizeed simultaneously and pressure maintaining is to setting time；It is specific real
Shi Shi, dwell time set, generally 3-8S according to the concrete condition of product；
G, the upper driving device, left driving device, right driving device pressure release simultaneously；
H, the left driving device, right driving device respectively drive left shaping component, right shaping component simultaneously far from shaping
Product；
I, the Lifting Device ejects shaping product.
It is above-mentioned that technology contents of the invention are only further illustrated with embodiment, in order to which reader is easier to understand, but not
It represents embodiments of the present invention and is only limitted to this, any technology done according to the present invention extends or recreation, by of the invention
Protection, protection scope of the present invention are subject to claims.
Claims (10)
1. a kind of full-automatic hydraulic reshaper of four axis characterized by comprising rack, for carrying the lower mold body of shaping product,
For installing the lower fixed seat of lower mold body, left shaping component on the left of lower mold body, for driving left shaping component level to move
Dynamic left driving device, the right shaping component on the right side of lower mold body, the right driving for driving right shaping component to move horizontally
Device, the upper shaping component set on lower mold body top, for driving the upper driving device of upper shaping component；The left driving device
Fixing end be fixed on rack, movable end is fixedly connected with left shaping component；The fixing end of the right driving device is fixed on
Rack, movable end are fixedly connected with right shaping component；The fixing end of the upper driving device is fixed on rack, movable end with
Upper shaping component is fixedly connected；The left shaping component, right shaping component, upper shaping component compress shaping product in lower mold body.
2. the full-automatic hydraulic reshaper of four axis according to claim 1, which is characterized in that the left shaping component include with
The left mounting platform that the movable end of left driving device is fixedly connected is installed on the left mounting base of left mounting platform, is fixed on left peace
Fill the left die body of seat；The left driving device drives left die body to compress shaping product in lower mold body.
3. the full-automatic hydraulic reshaper of four axis according to claim 2, which is characterized in that the left mounting platform is equipped with a left side
Regulating tank, and it is slidably connected to the left locking member of left regulating tank；The left locking member locks left mounting base in left mounting platform；
The left guide post for guiding is equipped between the left mounting platform and rack.
4. the full-automatic hydraulic reshaper of four axis according to claim 2 or 3, which is characterized in that the right shaping component
Structure is identical as the structure of left shaping component.
5. the full-automatic hydraulic reshaper of four axis according to claim 1, which is characterized in that the upper shaping component include with
The upper mounting platform that the movable end of upper driving device is fixedly connected, is installed on the upper mounting seat of mounting platform, is fixed on peace
Fill the upper die body of seat；The upper driving device driving upper die body compresses shaping product in lower mold body；The upper mounting platform is equipped with
Upper regulating tank, and it is slidably connected to the upper locking member of regulating tank；The upper locking member locking upper mounting seat is flat in upper installation
Platform；The upper guide post for guiding is equipped between the upper mounting platform and rack.
6. the full-automatic hydraulic reshaper of four axis according to claim 1, which is characterized in that the left driving device, right drive
Dynamic device, upper driving device are hydraulic cylinder.
7. the full-automatic hydraulic reshaper of four axis according to claim 1, which is characterized in that the left shaping component and lower die
The left guide rod for guiding is equipped between body；The right guiding for guiding is equipped between the right shaping component and lower mold body
Bar.
8. the full-automatic hydraulic reshaper of four axis according to claim 1, which is characterized in that full-automatic four axis is hydraulic whole
Type machine further includes the Lifting Device set on lower mold body bottom；The Lifting Device is hydraulic cylinder or cylinder, and fixing end is fixed
In rack；The lower fixed seat is equipped with for across the liftout hole of Lifting Device movable end.
9. a kind of shaping methods, using the described in any item full-automatic hydraulic reshapers of four axis of such as claim 1-8, feature exists
In, comprising:
By the shaping product feeding to the lower mold body；
The upper driving device drives the upper shaping component close to shaping product；
The upper shaping component compresses the shaping product in the lower mold body；
The left driving device, right driving device respectively drive left shaping component, right shaping component close to shaping product；
The left shaping component, right shaping component compress shaping product in lower mold body simultaneously；
The upper driving device, left driving device, right driving device are pressurizeed simultaneously and pressure maintaining is to setting time；
The pressure release simultaneously of the upper driving device, left driving device, right driving device；
The left driving device, right driving device respectively drive left shaping component, right shaping component simultaneously far from shaping product；
The upper driving device drives the upper shaping component far from shaping product.
10. shaping methods according to claim 9, which is characterized in that the upper shaping component compresses the shaping product
The first confirmation signal is sent when the lower mold body；The left shaping component, right shaping component compress shaping product under simultaneously
The second confirmation signal, third confirmation signal are sent when die body respectively；
Alternatively, the Lifting Device ejects shaping product.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711329617.8A CN109909323A (en) | 2017-12-13 | 2017-12-13 | The hydraulic reshaper of full-automatic four axis of one kind and its shaping methods |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711329617.8A CN109909323A (en) | 2017-12-13 | 2017-12-13 | The hydraulic reshaper of full-automatic four axis of one kind and its shaping methods |
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Family
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| CN201711329617.8A Pending CN109909323A (en) | 2017-12-13 | 2017-12-13 | The hydraulic reshaper of full-automatic four axis of one kind and its shaping methods |
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| CN110449490A (en) * | 2019-08-29 | 2019-11-15 | 安徽江淮汽车集团股份有限公司 | A kind of U-shaped beam shaping tooling and corresponding shaping methods |
| WO2023131493A1 (en) * | 2022-01-05 | 2023-07-13 | Thyssenkrupp Steel Europe Ag | Method for the production of sheet metal components and device therefor |
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