Summary of the invention
It is existing to solve the purpose of the present invention is to provide a kind of wear-resistant coating of gradient containing nanoparticle and preparation method thereof
The problems in technology.
To achieve the above object, the invention provides the following technical scheme:
A kind of wear-resistant coating of gradient containing nanoparticle, including following raw material: underlying material, transition layered material, wear-resisting layered material are pre- to locate
Manage basis material.
The underlying material can also be modified underlying material;The modified underlying material includes the raw material of following parts by weight: 10
~20 parts of nanometer aluminium powders, 20~30 parts of dopamine solutions, 1~2 part of sodium fluoride, 5~8 parts of iron nitrate solutions, 3~5 parts of positive silicic acid
Ethyl ester and 3~5 parts of potassium permanganate.
The transition layered material is also for pretreatment transition layered material;The pretreatment transition layered material includes following parts by weight
Raw material: 40~60 parts of nano aluminium oxides, 3~5 parts of ice crystals, 2~3 parts of active carbons, 2~3 parts of copper, 0.2~0.3 part of rare earth.
The wear-resisting layered material can also be the wear-resisting layered material of pretreatment;The wear-resisting layered material of pretreatment includes following parts by weight
Raw material: 40~60 parts of chromium oxide, 5~8 parts of cobalts, 5~8 parts of tungsten, 5~8 parts of copper oxide.
The wear-resistant coating of gradient containing nanoparticle includes following raw material: modified underlying material pre-processes transition layered material, pre- to locate
Wear-resisting layered material is managed, basis material is pre-processed.
A kind of preparation method of the wear-resistant coating of gradient containing nanoparticle, it is specific the preparation method comprises the following steps:
(1) modified underlying material is prepared;
(2) preparation pretreatment transition layered material;
(3) preparation pre-processes wear-resisting layered material;
(4) basis material pre-processes;
(5) modified underlying material processing step (4) gains;
(6) material obtained by pretreatment transition layered material processing step (5);
(7) material obtained by wear-resisting layered material processing step (6) is pre-processed;
(8) it detects.
The specific preparation step of the wear-resistant coating of gradient containing nanoparticle are as follows:
(1) by nanometer aluminium powder, dopamine solution and sodium fluoride mixing and ball milling, be subsequently added into glacial acetic acid and adjust pH, then plus
Enter iron nitrate solution, ball milling mixing is then added ammonium hydroxide and adjusts pH, then ethyl orthosilicate is added dropwise, and ball milling mixing is then added high
Potassium manganate continues ball milling mixing, obtains modified underlying material, in the process, firstly, nanometer aluminium powder is mixed with dopamine solution, by
In having a large amount of active group on dopamine molecule chain, so that the absorption property on nanometer aluminium powder surface is further mentioned
It rises, then by the way that glacial acetic acid is added, glacial acetic acid is reacted with dopamine, so that the protonated amino on dopamine molecule chain, due to
It is mutually exclusive between like charges, enable nanometer aluminium powder is good to be dispersed in system, then by the way that ferric nitrate is added, and adds
Enter ammonium hydroxide and adjust pH, so that the ferric nitrate in system precipitates, and be adsorbed in nanometer aluminium powder surface, then by the way that positive silicic acid second is added dropwise
Ester, ethyl orthosilicate are reacted with the water in system, and the nano silica of generation is also attached to nanometer aluminium powder surface;
(2) by nano aluminium oxide, ice crystal, active carbon, copper, rare earth mixing and ball milling, sieving must pre-process transition layered material;
(3) by chromium oxide, cobalt, tungsten, copper oxide mixing and ball milling, sieving must pre-process wear-resisting layered material;
(4) basis material is washed, alkali cleaning, washes, then washed with sulfuric acid, obtains pretreatment basis material, it is in the process, first
Alkali cleaning is first passed through, the organic impurities of substrate material surface can be effectively decomposed, so that substrate material surface is clean, then washing is gone
Except the part lye of alkali cleaning rear surface, sulfuric acid is then added and washes, using the corrosiveness of sulfuric acid, so that steel piece surface occurs largely
Pit or defect, increase the degree of roughness of steel piece surface, the contact area being capable of increasing between basis material and modified underlying material,
So that the wear-resisting property of system gets a promotion;
(5) modified underlying material is taken, transition layered material is pre-processed, pre-processes wear-resisting layered material and pretreatment basis material;
(6) modified underlying material is coated on pretreatment basis material, obtains single treatment basis material, pre-processes basis material
Sulfuric acid remained on surface enables to the organic matter fractions charing of later period coating layer surface, so that modified underlying material and basis material
Between interfacial combined function get a promotion, meanwhile, so that modified underlying material and pretreatment substrate material surface occur it is a large amount of more
Hole carbonaceous layer is conducive to later period pretreatment Transition Materials partial penetration into modified underlying material due to the presence of foamed char energy;
(7) pretreatment Transition Materials plasma spray is applied to single treatment basis material, obtains secondary treatment basis material, herein
In the process, using molten cryolitic as solvent, aluminium oxide is as solute, using active carbon as anode, is passed through powerful straight
After galvanic electricity, generate a large amount of carbon dioxide under the high temperature conditions, around anode, carbon dioxide is spread in system so that wait from
Grouping part in sub- spray equipment can mix well, and basis material enables after plasma spraying and pre-processes Transition Materials
Single treatment substrate material surface is enough completely covered, and part pretreatment Transition Materials are fully penetrated to single treatment basis material
In the foamed char on surface, in addition, high temperature enables to the potassium permanganate in modified underlying material to resolve into manganese oxide and oxygen,
Under the impetus of oxygen, so that the manganese oxide generated diffuses to bottom surface;
(8) it is wear-resisting to get gradient containing nanoparticle in secondary treatment basis material that wear-resisting layered material laser melting coating will be pre-processed
Coating, in the process, firstly, laser melting coating is capable of providing high temperature, under the high temperature conditions, since pretreatment Transition Materials can be complete
All standing is to single treatment substrate material surface, so that bottom is completely in the state of anaerobic, the porous carbon in bottom can
So that the iron oxide in transition zone is reduced into fe, as cladding temperature gradually rises, under the high temperature conditions, and in sodium fluoride
Under catalytic action with single iron, the nanometer titanium dioxide pasc reaction of carbonaceous and surface inside bottom forms silicon carbide skeleton, from
And the wear-resisting property of system is further promoted, meanwhile, the manganese oxide of single treatment substrate material surface and transition
The simple substance reactive aluminum obtained in layer by electrolysis generates aluminium oxide and simple substance manganese, so that bottom and transition interlayer form metallurgical junction
It closes, so that the wear-resisting property of system is further promoted;Again, in transition zone in part pure aluminum and wearing layer
Chromium oxide reaction, generates aluminium oxide and simple substance chromium, so that wearing layer and transition interlayer form metallurgical bonding, so that system
Wear-resisting property is further promoted.
The specific preparation process of the wear-resistant coating of gradient containing nanoparticle are as follows:
(1) according to parts by weight, 10~20 parts of nanometer aluminium powders, 20~30 parts of dopamine solutions, 1~2 part of fluorination are successively taken
Sodium, 5~8 parts of iron nitrate solutions, 3~5 parts of ethyl orthosilicates and 3~5 parts of potassium permanganate, by nanometer aluminium powder, mass concentration is
2.6mL/min dopamine solution and sodium fluoride are placed in 40~60min of mixing and ball milling in No. 1 ball mill, then into No. 1 ball mill
Glacial acetic acid is added and adjusts pH to 4.3~4.6, it is molten that the ferric nitrate that mass fraction is 10~20% is then added into No. 1 ball mill
Liquid, 40~60min of ball milling mixing adjust pH to 8.1 then to the ammonium hydroxide that mass fraction is 20~30% is added in No. 1 ball mill
~8.3, then ethyl orthosilicate is added dropwise into No. 1 ball mill with rubber head dropper, Gao Meng is then added in 40~60min of ball milling mixing
Sour potassium continues 40~60min of ball milling mixing, obtains modified underlying material;
(2) according to parts by weight, 40~60 parts of nano aluminium oxides are successively taken, 3~5 parts of ice crystals, 2~3 parts of active carbons, 2
~3 parts of copper, 0.2~0.3 part of rare earth, by nano aluminium oxide, ice crystal, active carbon, copper, rare earth is placed in ball milling in No. 2 ball mills,
The sieve of 160 mesh is crossed, transition layered material must be pre-processed;
(3) according to parts by weight, 40~60 parts of chromium oxide are successively taken, 5~8 parts of cobalts, 5~8 parts of tungsten, 5~8 parts of copper oxide,
By chromium oxide, cobalt, tungsten, copper oxide is placed in mixing and ball milling in No. 3 ball mills, crosses the sieve of 180 mesh, must pre-process wear-resisting layered material;
(4) basis material is washed with water 5~8 times, is then 20~30% by the basis material mass fraction after washing
Sodium hydroxide solution washs 5~8 times, then the basis material after alkali cleaning is washed with deionized water 3~5 times, then be with mass fraction
98% sulfuric acid is washed 5~8 times, and pretreatment basis material is obtained;
(5) modified underlying material is coated on pretreatment basis material, obtains single treatment basis material;
(6) pretreatment Transition Materials plasma spray is applied to single treatment basis material, obtains secondary treatment basis material;
(7) it is wear-resisting to get gradient containing nanoparticle in secondary treatment basis material that wear-resisting layered material laser melting coating will be pre-processed
Coating;
(8) products obtained therefrom is subjected to performance detection.
Step (4) described matrix material is Q235 steel.
The coating thickness of step (5) the modified underlying material is 0.4~0.6mm.
The plasma spraying of step (6) the pretreatment Transition Materials is with a thickness of 0.7~0.8mm.
The laser melting coating of step (7) the wear-resisting layered material of pretreatment is with a thickness of 1.0~1.2mm.
The parameter of step (6) described plasma spraying equipment are as follows: DC current is 180~200kA, and temperature is 900~980
℃。
The parameter of step (7) described laser cladding equipment are as follows: laser power 2000W~2200W, scanning speed 270~
290mm/min, powder feeding 0.7~0.9r/min of rate, 4~5mm of spot diameter, overlapping rate 40%~50% melt high 1.0~1.2mm,
Temperature is 2000~2200 DEG C.
Compared with prior art, the beneficial effects of the present invention are:
The present invention during the preparation process, firstly, nanometer aluminium powder is mixed with dopamine solution, due to having on dopamine molecule chain
There is a large amount of active group, so that the absorption property on nanometer aluminium powder surface is further promoted, then by the way that ice vinegar is added
Acid, glacial acetic acid are reacted with dopamine, so that the protonated amino on dopamine molecule chain, due to mutually exclusive between like charges,
Enable nanometer aluminium powder is good to be dispersed in system, then by the way that ferric nitrate is added, and ammonium hydroxide is added and adjusts pH, it is proper to make
Ferric nitrate precipitating in system, and it is adsorbed in nanometer aluminium powder surface, then by the way that ethyl orthosilicate, ethyl orthosilicate and system is added dropwise
In water reaction, the nano silica of generation is also attached to nanometer aluminium powder surface;
Secondly, basis material can effectively decompose the organic impurities of substrate material surface, so that basis material by alkali cleaning
Clean surface, then the part lye of washing removal alkali cleaning rear surface, is then added sulfuric acid and washes, using the corrosiveness of sulfuric acid,
So that a large amount of pit or defect occurs in steel piece surface, increases the degree of roughness of steel piece surface, be capable of increasing basis material and change
Contact area between property underlying material, so that the wear-resisting property of system gets a promotion;
Again, during modified underlying material is coated on pretreatment basis material, pretreatment substrate material surface is remaining
Sulfuric acid enables to the organic matter fractions charing of later period coating layer surface, so that the interface between modified underlying material and basis material is tied
Performance is closed to get a promotion, meanwhile, sulfuric acid carbonizes so that modified underlying material and pretreatment substrate material surface appearance are a large amount of porous
Carbonaceous layer is conducive to later period pretreatment Transition Materials partial penetration into modified underlying material due to the presence of foamed char energy;
Again, during pretreatment Transition Materials plasma spray is applied to single treatment basis material, molten cryolitic is utilized
As solvent, aluminium oxide is as solute, using active carbon as anode, after being passed through powerful direct current, under the high temperature conditions, sun
A large amount of carbon dioxide is generated around pole, carbon dioxide is spread in system, enables grouping part in plasma spray apparatus
It enough mixes well, basis material enables pretreatment Transition Materials that single treatment base is completely covered after plasma spraying
Body material surface, and in the part pretreatment fully penetrated foamed char to single treatment substrate material surface of Transition Materials, separately
Outside, high temperature enables to the potassium permanganate in modified underlying material to resolve into manganese oxide and oxygen, under the impetus of oxygen, makes
The manganese oxide that must be generated diffuses to bottom surface;
Finally, laser melting coating can mention pre-processing wear-resisting layered material laser melting coating during secondary treatment basis material
For high temperature, under the high temperature conditions, since single treatment substrate material surface can be completely covered in pretreatment Transition Materials, so that bottom
Layer is completely in the state of anaerobic, and the porous carbon in bottom enables to the iron oxide in transition zone to be reduced into fe, with
Cladding temperature gradually rise, under the high temperature conditions, and the carbonaceous under the catalytic action of sodium fluoride and single iron, inside bottom
With the nanometer titanium dioxide pasc reaction on surface, silicon carbide skeleton is formed, so that the wear-resisting property of system is further mentioned
It rises, meanwhile, the simple substance reactive aluminum obtained in the manganese oxide and transition zone of single treatment substrate material surface by electrolysis generates oxygen
Change aluminium and simple substance manganese, so that bottom and transition interlayer form metallurgical bonding, so that the wear-resisting property of system obtains further
Promotion;Again, part pure aluminum is reacted with the chromium oxide in wearing layer in transition zone, generates aluminium oxide and simple substance chromium, so that
Wearing layer and transition interlayer form metallurgical bonding, so that the wear-resisting property of system is further promoted.
Specific embodiment
Below in conjunction with the embodiment of the present invention, technical scheme in the embodiment of the invention is clearly and completely described,
Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based in the present invention
Embodiment, every other embodiment obtained by those of ordinary skill in the art without making creative efforts, all
Belong to the scope of protection of the invention.
In order to which clearer explanation method provided by the invention is described in detail by following embodiment, in following implementation
The test method of each index of the wear-resistant coating of gradient containing nanoparticle made in example is as follows:
Wear-resisting property: using from cotter disc type fixed abrasive abrasion tester, according under the same conditions, per stroke
Abrasion loss is bigger, and the poorer method of wearability evaluates wearability.
Example 1
A kind of preparation method of the wear-resistant coating of gradient containing nanoparticle, specific preparation process are as follows:
(1) according to parts by weight, 20 parts of nanometer aluminium powders, 30 parts of dopamine solutions, 2 parts of sodium fluorides, 8 parts of ferric nitrates are successively taken
Solution, 5 parts of ethyl orthosilicates and 5 parts of potassium permanganate, by nanometer aluminium powder, mass concentration is 2.6mL/min dopamine solution and fluorine
Change sodium and be placed in mixing and ball milling 60min in No. 1 ball mill, glacial acetic acid is then added into No. 1 ball mill and adjusts pH to 4.6, then
The iron nitrate solution that mass fraction is 20% is added into No. 1 ball mill, ball milling mixing 60min adds then in No. 1 ball mill
Enter the ammonium hydroxide that mass fraction is 30% and adjust pH to 8.3, then ethyl orthosilicate, ball milling is added dropwise into No. 1 ball mill with rubber head dropper
60min is mixed, potassium permanganate is then added, continues ball milling mixing 60min, obtains modified underlying material;
(2) according to parts by weight, 60 parts of nano aluminium oxides are successively taken, 5 parts of ice crystals, 3 parts of active carbons, 3 parts of copper, 0.3 part
Rare earth, by nano aluminium oxide, ice crystal, active carbon, copper, rare earth is placed in ball milling in No. 2 ball mills, crosses the sieve of 160 mesh, obtain pre- place
Manage transition layered material;
(3) according to parts by weight, 60 parts of chromium oxide are successively taken, 8 parts of cobalts, 8 parts of tungsten, 8 parts of copper oxide, by chromium oxide, cobalt,
Tungsten, copper oxide are placed in mixing and ball milling in No. 3 ball mills, cross the sieve of 180 mesh, must pre-process wear-resisting layered material;
(4) basis material is washed with water 8 times, the hydroxide for being then 30% by the basis material mass fraction after washing
Sodium solution washs 8 times, then the basis material after alkali cleaning is washed with deionized water 5 times, then washes 8 with the sulfuric acid that mass fraction is 98%
It is secondary, obtain pretreatment basis material;
(5) modified underlying material is coated on pretreatment basis material, obtains single treatment basis material;
(6) pretreatment Transition Materials plasma spray is applied to single treatment basis material, obtains secondary treatment basis material;
(7) it is wear-resisting to get gradient containing nanoparticle in secondary treatment basis material that wear-resisting layered material laser melting coating will be pre-processed
Coating;
(8) products obtained therefrom is subjected to performance detection.
Step (4) described matrix material is Q235 steel.
The coating thickness of step (5) the modified underlying material is 0.6mm.
The plasma spraying of step (6) the pretreatment Transition Materials is with a thickness of 0.8mm.
The laser melting coating of step (7) the wear-resisting layered material of pretreatment is with a thickness of 1.2mm.
The parameter of step (6) described plasma spraying equipment are as follows: DC current 200kA, temperature are 980 DEG C.
The parameter of step (7) described laser cladding equipment are as follows: laser power 2200W, scanning speed 290mm/min, powder feeding
Rate 0.9r/min, spot diameter 5mm, overlapping rate 50% melt high 1.2mm, and temperature is 2200 DEG C.
Example 2
(1) according to parts by weight, 20 parts of nanometer aluminium powders, 2 parts of sodium fluorides, 8 parts of iron nitrate solutions, 5 parts of positive silicic acid are successively taken
Nanometer aluminium powder and sodium fluoride are placed in mixing and ball milling 60min in No. 1 ball mill by ethyl ester and 5 parts of potassium permanganate, then to No. 1 ball
Glacial acetic acid is added in grinding machine and adjusts pH to 4.6, the iron nitrate solution that mass fraction is 20%, ball are then added into No. 1 ball mill
Mill mixing 60min adjusts pH to 8.3 then to the ammonium hydroxide that mass fraction is 30% is added in No. 1 ball mill, then with rubber head dropper
Ethyl orthosilicate is added dropwise into No. 1 ball mill, potassium permanganate is then added in ball milling mixing 60min, continue ball milling mixing 60min,
Underlying material must be modified;
(2) according to parts by weight, 60 parts of nano aluminium oxides are successively taken, 5 parts of ice crystals, 3 parts of active carbons, 3 parts of copper, 0.3 part
Rare earth, by nano aluminium oxide, ice crystal, active carbon, copper, rare earth is placed in ball milling in No. 2 ball mills, crosses the sieve of 160 mesh, obtain pre- place
Manage transition layered material;
(3) according to parts by weight, 60 parts of chromium oxide are successively taken, 8 parts of cobalts, 8 parts of tungsten, 8 parts of copper oxide, by chromium oxide, cobalt,
Tungsten, copper oxide are placed in mixing and ball milling in No. 3 ball mills, cross the sieve of 180 mesh, must pre-process wear-resisting layered material;
(4) basis material is washed with water 8 times, the hydroxide for being then 30% by the basis material mass fraction after washing
Sodium solution washs 8 times, then the basis material after alkali cleaning is washed with deionized water 5 times, then washes 8 with the sulfuric acid that mass fraction is 98%
It is secondary, obtain pretreatment basis material;
(5) modified underlying material is coated on pretreatment basis material, obtains single treatment basis material;
(6) pretreatment Transition Materials plasma spray is applied to single treatment basis material, obtains secondary treatment basis material;
(7) it is wear-resisting to get gradient containing nanoparticle in secondary treatment basis material that wear-resisting layered material laser melting coating will be pre-processed
Coating;
(8) products obtained therefrom is subjected to performance detection.
Step (4) described matrix material is Q235 steel.
The coating thickness of step (5) the modified underlying material is 0.6mm.
The plasma spraying of step (6) the pretreatment Transition Materials is with a thickness of 0.8mm.
The laser melting coating of step (7) the wear-resisting layered material of pretreatment is with a thickness of 1.2mm.
The parameter of step (6) described plasma spraying equipment are as follows: DC current 200kA, temperature are 980 DEG C.
The parameter of step (7) described laser cladding equipment are as follows: laser power 2200W, scanning speed 290mm/min, powder feeding
Rate 0.9r/min, spot diameter 5mm, overlapping rate 50% melt high 1.2mm, and temperature is 2200 DEG C.
Example 3
A kind of preparation method of the wear-resistant coating of gradient containing nanoparticle, specific preparation process are as follows:
(1) according to parts by weight, 20 parts of nanometer aluminium powders are successively taken, 30 parts of dopamine solutions, 8 parts of iron nitrate solutions, 5 parts just
Nanometer aluminium powder and mass concentration are that 2.6mL/min dopamine solution is placed in No. 1 ball mill by silester and 5 parts of potassium permanganate
Glacial acetic acid is then added into No. 1 ball mill and adjusts pH to 4.6, is then added into No. 1 ball mill by middle mixing and ball milling 60min
The iron nitrate solution that mass fraction is 20%, ball milling mixing 60min are 30% then to mass fraction is added in No. 1 ball mill
Ammonium hydroxide adjusts pH to 8.3, then ethyl orthosilicate is added dropwise into No. 1 ball mill with rubber head dropper, and ball milling mixing 60min then adds
Enter potassium permanganate, continues ball milling mixing 60min, obtain modified underlying material;
(2) according to parts by weight, 60 parts of nano aluminium oxides are successively taken, 5 parts of ice crystals, 3 parts of active carbons, 3 parts of copper, 0.3 part
Rare earth, by nano aluminium oxide, ice crystal, active carbon, copper, rare earth is placed in ball milling in No. 2 ball mills, crosses the sieve of 160 mesh, obtain pre- place
Manage transition layered material;
(3) according to parts by weight, 60 parts of chromium oxide are successively taken, 8 parts of cobalts, 8 parts of tungsten, 8 parts of copper oxide, by chromium oxide, cobalt,
Tungsten, copper oxide are placed in mixing and ball milling in No. 3 ball mills, cross the sieve of 180 mesh, must pre-process wear-resisting layered material;
(4) basis material is washed with water 8 times, the hydroxide for being then 30% by the basis material mass fraction after washing
Sodium solution washs 8 times, then the basis material after alkali cleaning is washed with deionized water 5 times, then washes 8 with the sulfuric acid that mass fraction is 98%
It is secondary, obtain pretreatment basis material;
(5) modified underlying material is coated on pretreatment basis material, obtains single treatment basis material;
(6) pretreatment Transition Materials plasma spray is applied to single treatment basis material, obtains secondary treatment basis material;
(7) it is wear-resisting to get gradient containing nanoparticle in secondary treatment basis material that wear-resisting layered material laser melting coating will be pre-processed
Coating;
(8) products obtained therefrom is subjected to performance detection.
Step (4) described matrix material is Q235 steel.
The coating thickness of step (5) the modified underlying material is 0.6mm.
The plasma spraying of step (6) the pretreatment Transition Materials is with a thickness of 0.8mm.
The laser melting coating of step (7) the wear-resisting layered material of pretreatment is with a thickness of 1.2mm.
The parameter of step (6) described plasma spraying equipment are as follows: DC current 200kA, temperature are 980 DEG C.
The parameter of step (7) described laser cladding equipment are as follows: laser power 2200W, scanning speed 290mm/min, powder feeding
Rate 0.9r/min, spot diameter 5mm, overlapping rate 50% melt high 1.2mm, and temperature is 2200 DEG C.
Example 4
A kind of preparation method of the wear-resistant coating of gradient containing nanoparticle, specific preparation process are as follows:
(1) according to parts by weight, 20 parts of nanometer aluminium powders, 30 parts of dopamine solutions, 2 parts of sodium fluorides, 5 parts of positive silicic acid are successively taken
Ethyl ester and 5 parts of potassium permanganate, by nanometer aluminium powder, mass concentration is that 2.6mL/min dopamine solution and sodium fluoride are placed in No. 1 ball milling
Glacial acetic acid is then added into No. 1 ball mill and adjusts pH to 4.6, adds then in No. 1 ball mill by mixing and ball milling 60min in machine
Enter the ammonium hydroxide that mass fraction is 30% and adjust pH to 8.3, then ethyl orthosilicate, ball milling is added dropwise into No. 1 ball mill with rubber head dropper
60min is mixed, potassium permanganate is then added, continues ball milling mixing 60min, obtains modified underlying material;
(2) according to parts by weight, 60 parts of nano aluminium oxides are successively taken, 5 parts of ice crystals, 3 parts of active carbons, 3 parts of copper, 0.3 part
Rare earth, by nano aluminium oxide, ice crystal, active carbon, copper, rare earth is placed in ball milling in No. 2 ball mills, crosses the sieve of 160 mesh, obtain pre- place
Manage transition layered material;
(3) according to parts by weight, 60 parts of chromium oxide are successively taken, 8 parts of cobalts, 8 parts of tungsten, 8 parts of copper oxide, by chromium oxide, cobalt,
Tungsten, copper oxide are placed in mixing and ball milling in No. 3 ball mills, cross the sieve of 180 mesh, must pre-process wear-resisting layered material;
(4) basis material is washed with water 8 times, the hydroxide for being then 30% by the basis material mass fraction after washing
Sodium solution washs 8 times, then the basis material after alkali cleaning is washed with deionized water 5 times, then washes 8 with the sulfuric acid that mass fraction is 98%
It is secondary, obtain pretreatment basis material;
(5) modified underlying material is coated on pretreatment basis material, obtains single treatment basis material;
(6) pretreatment Transition Materials plasma spray is applied to single treatment basis material, obtains secondary treatment basis material;
(7) it is wear-resisting to get gradient containing nanoparticle in secondary treatment basis material that wear-resisting layered material laser melting coating will be pre-processed
Coating;
(8) products obtained therefrom is subjected to performance detection.
Step (4) described matrix material is Q235 steel.
The coating thickness of step (5) the modified underlying material is 0.6mm.
The plasma spraying of step (6) the pretreatment Transition Materials is with a thickness of 0.8mm.
The laser melting coating of step (7) the wear-resisting layered material of pretreatment is with a thickness of 1.2mm.
The parameter of step (6) described plasma spraying equipment are as follows: DC current 200kA, temperature are 980 DEG C.
The parameter of step (7) described laser cladding equipment are as follows: laser power 2200W, scanning speed 290mm/min, powder feeding
Rate 0.9r/min, spot diameter 5mm, overlapping rate 50% melt high 1.2mm, and temperature is 2200 DEG C.
Example 5
A kind of preparation method of the wear-resistant coating of gradient containing nanoparticle, specific preparation process are as follows:
(1) according to parts by weight, 20 parts of nanometer aluminium powders, 30 parts of dopamine solutions, 2 parts of sodium fluorides, 8 parts of ferric nitrates are successively taken
Solution, 5 parts of potassium permanganate, by nanometer aluminium powder, mass concentration is that 2.6mL/min dopamine solution and sodium fluoride are placed in No. 1 ball milling
Glacial acetic acid is then added into No. 1 ball mill and adjusts pH to 4.6, then adds into No. 1 ball mill by mixing and ball milling 60min in machine
Enter the iron nitrate solution that mass fraction is 20%, ball milling mixing 60min is 30% then to mass fraction is added in No. 1 ball mill
Ammonium hydroxide adjust pH to 8.3, ball milling mixing 60min, be then added potassium permanganate, continue ball milling mixing 60min, obtain modified bottom
Material;
(2) according to parts by weight, 60 parts of nano aluminium oxides are successively taken, 5 parts of ice crystals, 3 parts of active carbons, 3 parts of copper, 0.3 part
Rare earth, by nano aluminium oxide, ice crystal, active carbon, copper, rare earth is placed in ball milling in No. 2 ball mills, crosses the sieve of 160 mesh, obtain pre- place
Manage transition layered material;
(3) according to parts by weight, 60 parts of chromium oxide are successively taken, 8 parts of cobalts, 8 parts of tungsten, 8 parts of copper oxide, by chromium oxide, cobalt,
Tungsten, copper oxide are placed in mixing and ball milling in No. 3 ball mills, cross the sieve of 180 mesh, must pre-process wear-resisting layered material;
(4) basis material is washed with water 8 times, the hydroxide for being then 30% by the basis material mass fraction after washing
Sodium solution washs 8 times, then the basis material after alkali cleaning is washed with deionized water 5 times, then washes 8 with the sulfuric acid that mass fraction is 98%
It is secondary, obtain pretreatment basis material;
(5) modified underlying material is coated on pretreatment basis material, obtains single treatment basis material;
(6) pretreatment Transition Materials plasma spray is applied to single treatment basis material, obtains secondary treatment basis material;
(7) it is wear-resisting to get gradient containing nanoparticle in secondary treatment basis material that wear-resisting layered material laser melting coating will be pre-processed
Coating;
(8) products obtained therefrom is subjected to performance detection.
Step (4) described matrix material is Q235 steel.
The coating thickness of step (5) the modified underlying material is 0.6mm.
The plasma spraying of step (6) the pretreatment Transition Materials is with a thickness of 0.8mm.
The laser melting coating of step (7) the wear-resisting layered material of pretreatment is with a thickness of 1.2mm.
The parameter of step (6) described plasma spraying equipment are as follows: DC current 200kA, temperature are 980 DEG C.
The parameter of step (7) described laser cladding equipment are as follows: laser power 2200W, scanning speed 290mm/min, powder feeding
Rate 0.9r/min, spot diameter 5mm, overlapping rate 50% melt high 1.2mm, and temperature is 2200 DEG C.
Example 6
A kind of preparation method of the wear-resistant coating of gradient containing nanoparticle, specific preparation process are as follows:
(1) according to parts by weight, 20 parts of nanometer aluminium powders, 30 parts of dopamine solutions, 2 parts of sodium fluorides, 8 parts of ferric nitrates are successively taken
Solution, 5 parts of ethyl orthosilicates, by nanometer aluminium powder, mass concentration is that 2.6mL/min dopamine solution and sodium fluoride are placed in No. 1 ball
Glacial acetic acid is then added into No. 1 ball mill and adjusts pH to 4.6, then into No. 1 ball mill by mixing and ball milling 60min in grinding machine
The iron nitrate solution that mass fraction is 20% is added, ball milling mixing 60min is then to mass fraction is added in No. 1 ball mill
30% ammonium hydroxide adjusts pH to 8.3, then ethyl orthosilicate is added dropwise into No. 1 ball mill with rubber head dropper, and ball milling mixing 60min is obtained
Modified underlying material;
(2) according to parts by weight, 60 parts of nano aluminium oxides are successively taken, 5 parts of ice crystals, 3 parts of active carbons, 3 parts of copper, 0.3 part
Rare earth, by nano aluminium oxide, ice crystal, active carbon, copper, rare earth is placed in ball milling in No. 2 ball mills, crosses the sieve of 160 mesh, obtain pre- place
Manage transition layered material;
(3) according to parts by weight, 60 parts of chromium oxide are successively taken, 8 parts of cobalts, 8 parts of tungsten, 8 parts of copper oxide, by chromium oxide, cobalt,
Tungsten, copper oxide are placed in mixing and ball milling in No. 3 ball mills, cross the sieve of 180 mesh, must pre-process wear-resisting layered material;
(4) basis material is washed with water 8 times, the hydroxide for being then 30% by the basis material mass fraction after washing
Sodium solution washs 8 times, then the basis material after alkali cleaning is washed with deionized water 5 times, then washes 8 with the sulfuric acid that mass fraction is 98%
It is secondary, obtain pretreatment basis material;
(5) modified underlying material is coated on pretreatment basis material, obtains single treatment basis material;
(6) pretreatment Transition Materials plasma spray is applied to single treatment basis material, obtains secondary treatment basis material;
(7) it is wear-resisting to get gradient containing nanoparticle in secondary treatment basis material that wear-resisting layered material laser melting coating will be pre-processed
Coating;
(8) products obtained therefrom is subjected to performance detection.
Step (4) described matrix material is Q235 steel.
The coating thickness of step (5) the modified underlying material is 0.6mm.
The plasma spraying of step (6) the pretreatment Transition Materials is with a thickness of 0.8mm.
The laser melting coating of step (7) the wear-resisting layered material of pretreatment is with a thickness of 1.2mm.
The parameter of step (6) described plasma spraying equipment are as follows: DC current 200kA, temperature are 980 DEG C.
The parameter of step (7) described laser cladding equipment are as follows: laser power 2200W, scanning speed 290mm/min, powder feeding
Rate 0.9r/min, spot diameter 5mm, overlapping rate 50% melt high 1.2mm, and temperature is 2200 DEG C.
Example 7
A kind of preparation method of the wear-resistant coating of gradient containing nanoparticle, specific preparation process are as follows:
(1) according to parts by weight, 20 parts of nanometer aluminium powders, 30 parts of dopamine solutions, 2 parts of sodium fluorides, 8 parts of ferric nitrates are successively taken
Solution, 5 parts of ethyl orthosilicates and 5 parts of potassium permanganate, by nanometer aluminium powder, mass concentration is 2.6mL/min dopamine solution and fluorine
Change sodium and be placed in mixing and ball milling 60min in No. 1 ball mill, glacial acetic acid is then added into No. 1 ball mill and adjusts pH to 4.6, then
The iron nitrate solution that mass fraction is 20% is added into No. 1 ball mill, ball milling mixing 60min adds then in No. 1 ball mill
Enter the ammonium hydroxide that mass fraction is 30% and adjust pH to 8.3, then ethyl orthosilicate, ball milling is added dropwise into No. 1 ball mill with rubber head dropper
60min is mixed, potassium permanganate is then added, continues ball milling mixing 60min, obtains modified underlying material;
(2) according to parts by weight, 60 parts of nano aluminium oxides, 3 parts of active carbons, 3 parts of copper, 0.3 part of rare earth, by nanometer are successively taken
Aluminium oxide, ice crystal, copper, rare earth are placed in ball milling in No. 2 ball mills, cross the sieve of 160 mesh, must pre-process transition layered material;
(3) according to parts by weight, 60 parts of chromium oxide are successively taken, 8 parts of cobalts, 8 parts of tungsten, 8 parts of copper oxide, by chromium oxide, cobalt,
Tungsten, copper oxide are placed in mixing and ball milling in No. 3 ball mills, cross the sieve of 180 mesh, must pre-process wear-resisting layered material;
(4) basis material is washed with water 8 times, the hydroxide for being then 30% by the basis material mass fraction after washing
Sodium solution washs 8 times, then the basis material after alkali cleaning is washed with deionized water 5 times, then washes 8 with the sulfuric acid that mass fraction is 98%
It is secondary, obtain pretreatment basis material;
(5) modified underlying material is coated on pretreatment basis material, obtains single treatment basis material;
(6) pretreatment Transition Materials plasma spray is applied to single treatment basis material, obtains secondary treatment basis material;
(7) it is wear-resisting to get gradient containing nanoparticle in secondary treatment basis material that wear-resisting layered material laser melting coating will be pre-processed
Coating;
(8) products obtained therefrom is subjected to performance detection.
Step (4) described matrix material is Q235 steel.
The coating thickness of step (5) the modified underlying material is 0.6mm.
The plasma spraying of step (6) the pretreatment Transition Materials is with a thickness of 0.8mm.
The laser melting coating of step (7) the wear-resisting layered material of pretreatment is with a thickness of 1.2mm.
The parameter of step (6) described plasma spraying equipment are as follows: DC current 200kA, temperature are 980 DEG C.
The parameter of step (7) described laser cladding equipment are as follows: laser power 2200W, scanning speed 290mm/min, powder feeding
Rate 0.9r/min, spot diameter 5mm, overlapping rate 50% melt high 1.2mm, and temperature is 2200 DEG C.
Example 8
A kind of preparation method of the wear-resistant coating of gradient containing nanoparticle, specific preparation process are as follows:
(1) according to parts by weight, 20 parts of nanometer aluminium powders, 30 parts of dopamine solutions, 2 parts of sodium fluorides, 8 parts of ferric nitrates are successively taken
Solution, 5 parts of ethyl orthosilicates and 5 parts of potassium permanganate, by nanometer aluminium powder, mass concentration is 2.6mL/min dopamine solution and fluorine
Change sodium and be placed in mixing and ball milling 60min in No. 1 ball mill, glacial acetic acid is then added into No. 1 ball mill and adjusts pH to 4.6, then
The iron nitrate solution that mass fraction is 20% is added into No. 1 ball mill, ball milling mixing 60min adds then in No. 1 ball mill
Enter the ammonium hydroxide that mass fraction is 30% and adjust pH to 8.3, then ethyl orthosilicate, ball milling is added dropwise into No. 1 ball mill with rubber head dropper
60min is mixed, potassium permanganate is then added, continues ball milling mixing 60min, obtains modified underlying material;
(2) according to parts by weight, 60 parts of nano aluminium oxides, 5 parts of ice crystals, 3 parts of copper, 0.3 part of rare earth, by nanometer are successively taken
Aluminium oxide, ice crystal, copper, rare earth are placed in ball milling in No. 2 ball mills, cross the sieve of 160 mesh, must pre-process transition layered material;
(3) according to parts by weight, 60 parts of chromium oxide are successively taken, 8 parts of cobalts, 8 parts of tungsten, 8 parts of copper oxide, by chromium oxide, cobalt,
Tungsten, copper oxide are placed in mixing and ball milling in No. 3 ball mills, cross the sieve of 180 mesh, must pre-process wear-resisting layered material;
(4) basis material is washed with water 8 times, the hydroxide for being then 30% by the basis material mass fraction after washing
Sodium solution washs 8 times, then the basis material after alkali cleaning is washed with deionized water 5 times, then washes 8 with the sulfuric acid that mass fraction is 98%
It is secondary, obtain pretreatment basis material;
(5) modified underlying material is coated on pretreatment basis material, obtains single treatment basis material;
(6) pretreatment Transition Materials plasma spray is applied to single treatment basis material, obtains secondary treatment basis material;
(7) it is wear-resisting to get gradient containing nanoparticle in secondary treatment basis material that wear-resisting layered material laser melting coating will be pre-processed
Coating;
(8) products obtained therefrom is subjected to performance detection.
Step (4) described matrix material is Q235 steel.
The coating thickness of step (5) the modified underlying material is 0.6mm.
The plasma spraying of step (6) the pretreatment Transition Materials is with a thickness of 0.8mm.
The laser melting coating of step (7) the wear-resisting layered material of pretreatment is with a thickness of 1.2mm.
The parameter of step (6) described plasma spraying equipment are as follows: DC current 200kA, temperature are 980 DEG C.
The parameter of step (7) described laser cladding equipment are as follows: laser power 2200W, scanning speed 290mm/min, powder feeding
Rate 0.9r/min, spot diameter 5mm, overlapping rate 50% melt high 1.2mm, and temperature is 2200 DEG C.
Example 9
A kind of preparation method of the wear-resistant coating of gradient containing nanoparticle, specific preparation process are as follows:
(1) according to parts by weight, 20 parts of nanometer aluminium powders, 30 parts of dopamine solutions, 2 parts of sodium fluorides, 8 parts of ferric nitrates are successively taken
Solution, 5 parts of ethyl orthosilicates and 5 parts of potassium permanganate, by nanometer aluminium powder, mass concentration is 2.6mL/min dopamine solution and fluorine
Change sodium and be placed in mixing and ball milling 60min in No. 1 ball mill, glacial acetic acid is then added into No. 1 ball mill and adjusts pH to 4.6, then
The iron nitrate solution that mass fraction is 20% is added into No. 1 ball mill, ball milling mixing 60min adds then in No. 1 ball mill
Enter the ammonium hydroxide that mass fraction is 30% and adjust pH to 8.3, then ethyl orthosilicate, ball milling is added dropwise into No. 1 ball mill with rubber head dropper
60min is mixed, potassium permanganate is then added, continues ball milling mixing 60min, obtains modified underlying material;
(2) according to parts by weight, 60 parts of nano aluminium oxides are successively taken, 5 parts of ice crystals, 3 parts of active carbons, 3 parts of copper, 0.3 part
Rare earth, by nano aluminium oxide, ice crystal, active carbon, copper, rare earth is placed in ball milling in No. 2 ball mills, crosses the sieve of 160 mesh, obtain pre- place
Manage transition layered material;
(3) according to parts by weight, 8 parts of cobalts are successively taken, 8 parts of tungsten, 8 parts of copper oxide, by cobalt, tungsten, copper oxide is placed in No. 3 ball millings
Mixing and ball milling in machine crosses the sieve of 180 mesh, must pre-process wear-resisting layered material;
(4) basis material is washed with water 8 times, the hydroxide for being then 30% by the basis material mass fraction after washing
Sodium solution washs 8 times, then the basis material after alkali cleaning is washed with deionized water 5 times, then washes 8 with the sulfuric acid that mass fraction is 98%
It is secondary, obtain pretreatment basis material;
(5) modified underlying material is coated on pretreatment basis material, obtains single treatment basis material;
(6) pretreatment Transition Materials plasma spray is applied to single treatment basis material, obtains secondary treatment basis material;
(7) it is wear-resisting to get gradient containing nanoparticle in secondary treatment basis material that wear-resisting layered material laser melting coating will be pre-processed
Coating;
(8) products obtained therefrom is subjected to performance detection.
Step (4) described matrix material is Q235 steel.
The coating thickness of step (5) the modified underlying material is 0.6mm.
The plasma spraying of step (6) the pretreatment Transition Materials is with a thickness of 0.8mm.
The laser melting coating of step (7) the wear-resisting layered material of pretreatment is with a thickness of 1.2mm.
The parameter of step (6) described plasma spraying equipment are as follows: DC current 200kA, temperature are 980 DEG C.
The parameter of step (7) described laser cladding equipment are as follows: laser power 2200W, scanning speed 290mm/min, powder feeding
Rate 0.9r/min, spot diameter 5mm, overlapping rate 50% melt high 1.2mm, and temperature is 2200 DEG C.
Example 10
A kind of preparation method of the wear-resistant coating of gradient containing nanoparticle, specific preparation process are as follows:
(1) according to parts by weight, 20 parts of nanometer aluminium powders, 30 parts of dopamine solutions, 2 parts of sodium fluorides, 8 parts of ferric nitrates are successively taken
Solution, 5 parts of ethyl orthosilicates and 5 parts of potassium permanganate, by nanometer aluminium powder, mass concentration is 2.6mL/min dopamine solution and fluorine
Change sodium and be placed in mixing and ball milling 60min in No. 1 ball mill, glacial acetic acid is then added into No. 1 ball mill and adjusts pH to 4.6, then
The iron nitrate solution that mass fraction is 20% is added into No. 1 ball mill, ball milling mixing 60min adds then in No. 1 ball mill
Enter the ammonium hydroxide that mass fraction is 30% and adjust pH to 8.3, then ethyl orthosilicate, ball milling is added dropwise into No. 1 ball mill with rubber head dropper
60min is mixed, potassium permanganate is then added, continues ball milling mixing 60min, obtains modified underlying material;
(2) according to parts by weight, 60 parts of nano aluminium oxides are successively taken, 5 parts of ice crystals, 3 parts of active carbons, 3 parts of copper, 0.3 part
Rare earth, by nano aluminium oxide, ice crystal, active carbon, copper, rare earth is placed in ball milling in No. 2 ball mills, crosses the sieve of 160 mesh, obtain pre- place
Manage transition layered material;
(3) according to parts by weight, 60 parts of chromium oxide are successively taken, 8 parts of cobalts, 8 parts of tungsten, 8 parts of copper oxide, by chromium oxide, cobalt,
Tungsten, copper oxide are placed in mixing and ball milling in No. 3 ball mills, cross the sieve of 180 mesh, must pre-process wear-resisting layered material;
(4) basis material is washed with water 8 times, the hydroxide for being then 30% by the basis material mass fraction after washing
Sodium solution washs 8 times, then the basis material after alkali cleaning is washed with deionized water 5 times, obtains pretreatment basis material;
(5) modified underlying material is coated on pretreatment basis material, obtains single treatment basis material;
(6) pretreatment Transition Materials plasma spray is applied to single treatment basis material, obtains secondary treatment basis material;
(7) it is wear-resisting to get gradient containing nanoparticle in secondary treatment basis material that wear-resisting layered material laser melting coating will be pre-processed
Coating;
(8) products obtained therefrom is subjected to performance detection.
Step (4) described matrix material is Q235 steel.
The coating thickness of step (5) the modified underlying material is 0.6mm.
The plasma spraying of step (6) the pretreatment Transition Materials is with a thickness of 0.8mm.
The laser melting coating of step (7) the wear-resisting layered material of pretreatment is with a thickness of 1.2mm.
The parameter of step (6) described plasma spraying equipment are as follows: DC current 200kA, temperature are 980 DEG C.
The parameter of step (7) described laser cladding equipment are as follows: laser power 2200W, scanning speed 290mm/min, powder feeding
Rate 0.9r/min, spot diameter 5mm, overlapping rate 50% melt high 1.2mm, and temperature is 2200 DEG C.
Example 11
A kind of preparation method of the wear-resistant coating of gradient containing nanoparticle, specific preparation process are as follows:
(1) according to parts by weight, 20 parts of nanometer aluminium powders, 30 parts of dopamine solutions, 2 parts of sodium fluorides, 8 parts of ferric nitrates are successively taken
Solution, 5 parts of ethyl orthosilicates and 5 parts of potassium permanganate, by nanometer aluminium powder, mass concentration is 2.6mL/min dopamine solution and fluorine
Change sodium and be placed in mixing and ball milling 60min in No. 1 ball mill, glacial acetic acid is then added into No. 1 ball mill and adjusts pH to 4.6, then
The iron nitrate solution that mass fraction is 20% is added into No. 1 ball mill, ball milling mixing 60min adds then in No. 1 ball mill
Enter the ammonium hydroxide that mass fraction is 30% and adjust pH to 8.3, then ethyl orthosilicate, ball milling is added dropwise into No. 1 ball mill with rubber head dropper
60min is mixed, potassium permanganate is then added, continues ball milling mixing 60min, obtains modified underlying material;
(2) according to parts by weight, 60 parts of nano aluminium oxides are successively taken, 5 parts of ice crystals, 3 parts of active carbons, 3 parts of copper, 0.3 part
Rare earth, by nano aluminium oxide, ice crystal, active carbon, copper, rare earth is placed in ball milling in No. 2 ball mills, crosses the sieve of 160 mesh, obtain pre- place
Manage transition layered material;
(3) according to parts by weight, 60 parts of chromium oxide are successively taken, 8 parts of cobalts, 8 parts of tungsten, 8 parts of copper oxide, by chromium oxide, cobalt,
Tungsten, copper oxide are placed in mixing and ball milling in No. 3 ball mills, cross the sieve of 180 mesh, must pre-process wear-resisting layered material;
(4) basis material is washed with water 8 times, the hydroxide for being then 30% by the basis material mass fraction after washing
Sodium solution washs 8 times, then the basis material after alkali cleaning is washed with deionized water 5 times, then washes 8 with the sulfuric acid that mass fraction is 98%
It is secondary, obtain pretreatment basis material;
(5) modified underlying material is coated on pretreatment basis material, obtains single treatment basis material;
(6) Transition Materials laser melting coating will be pre-processed in single treatment basis material, obtain secondary treatment basis material;
(7) it is wear-resisting to get gradient containing nanoparticle in secondary treatment basis material that wear-resisting layered material laser melting coating will be pre-processed
Coating;
(8) products obtained therefrom is subjected to performance detection.
Step (4) described matrix material is Q235 steel.
The coating thickness of step (5) the modified underlying material is 0.6mm.
The laser melting coating of step (6) the pretreatment Transition Materials is with a thickness of 0.8mm.
The laser melting coating of step (7) the wear-resisting layered material of pretreatment is with a thickness of 1.2mm.
The parameter of step (7) described laser cladding equipment are as follows: laser power 2200W, scanning speed 290mm/min, powder feeding
Rate 0.9r/min, spot diameter 5mm, overlapping rate 50% melt high 1.2mm, and temperature is 2200 DEG C.
Example 12
A kind of preparation method of the wear-resistant coating of gradient containing nanoparticle, specific preparation process are as follows:
(1) according to parts by weight, 20 parts of nanometer aluminium powders, 30 parts of dopamine solutions, 2 parts of sodium fluorides, 8 parts of ferric nitrates are successively taken
Solution, 5 parts of ethyl orthosilicates and 5 parts of potassium permanganate, by nanometer aluminium powder, mass concentration is 2.6mL/min dopamine solution and fluorine
Change sodium and be placed in mixing and ball milling 60min in No. 1 ball mill, glacial acetic acid is then added into No. 1 ball mill and adjusts pH to 4.6, then
The iron nitrate solution that mass fraction is 20% is added into No. 1 ball mill, ball milling mixing 60min adds then in No. 1 ball mill
Enter the ammonium hydroxide that mass fraction is 30% and adjust pH to 8.3, then ethyl orthosilicate, ball milling is added dropwise into No. 1 ball mill with rubber head dropper
60min is mixed, potassium permanganate is then added, continues ball milling mixing 60min, obtains modified underlying material;
(2) according to parts by weight, 60 parts of nano aluminium oxides are successively taken, 5 parts of ice crystals, 3 parts of active carbons, 3 parts of copper, 0.3 part
Rare earth, by nano aluminium oxide, ice crystal, active carbon, copper, rare earth is placed in ball milling in No. 2 ball mills, crosses the sieve of 160 mesh, obtain pre- place
Manage transition layered material;
(3) according to parts by weight, 60 parts of chromium oxide are successively taken, 8 parts of cobalts, 8 parts of tungsten, 8 parts of copper oxide, by chromium oxide, cobalt,
Tungsten, copper oxide are placed in mixing and ball milling in No. 3 ball mills, cross the sieve of 180 mesh, must pre-process wear-resisting layered material;
(4) basis material is washed with water 8 times, the hydroxide for being then 30% by the basis material mass fraction after washing
Sodium solution washs 8 times, then the basis material after alkali cleaning is washed with deionized water 5 times, then washes 8 with the sulfuric acid that mass fraction is 98%
It is secondary, obtain pretreatment basis material;
(5) modified underlying material is coated on pretreatment basis material, obtains single treatment basis material;
(6) pretreatment Transition Materials plasma spray is applied to single treatment basis material, obtains secondary treatment basis material;
(7) it is resistance to get gradient containing nanoparticle in secondary treatment basis material that wear-resisting layered material plasma spraying will be pre-processed
Grind coating;
(8) products obtained therefrom is subjected to performance detection.
Step (4) described matrix material is Q235 steel.
The coating thickness of step (5) the modified underlying material is 0.6mm.
The plasma spraying of step (6) the pretreatment Transition Materials is with a thickness of 0.8mm.
The plasma spraying of step (7) the wear-resisting layered material of pretreatment is with a thickness of 1.2mm.
The parameter of step (6) described plasma spraying equipment are as follows: DC current 200kA, temperature are 980 DEG C.
Comparative example
A kind of preparation method of the wear-resistant coating of gradient containing nanoparticle, specific preparation process are as follows:
(1) according to parts by weight, 60 parts of nano aluminium oxides are successively taken, 3 parts of copper, 0.3 part of rare earth, by nano aluminium oxide, copper,
Rare earth is placed in ball milling in No. 2 ball mills, crosses the sieve of 160 mesh, must pre-process transition layered material;
(2) according to parts by weight, 8 parts of cobalts are successively taken, 8 parts of tungsten, 8 parts of copper oxide, by cobalt, tungsten, copper oxide is placed in No. 3 ball millings
Mixing and ball milling in machine crosses the sieve of 180 mesh, must pre-process wear-resisting layered material;
(3) basis material is washed with water 8 times, the hydroxide for being then 30% by the basis material mass fraction after washing
Sodium solution washs 8 times, then the basis material after alkali cleaning is washed with deionized water 5 times, obtains pretreatment basis material;
(4) nanometer aluminium powder laser melting coating is obtained into single treatment basis material in pretreatment basis material;
(5) Transition Materials laser melting coating will be pre-processed in single treatment basis material, obtain secondary treatment basis material;
(6) wear-resisting layered material will be pre-processed to melt laser to be overlying on secondary treatment basis material wear-resisting to get gradient containing nanoparticle
Coating;
(7) products obtained therefrom is subjected to performance detection.
Step (3) described matrix material is Q235 steel.
Step (4) the nanometer aluminium powder laser melting coating is with a thickness of 0.6mm.
Step (5) the pretreatment Transition Materials laser melting coating is with a thickness of 0.8mm.
The laser melting coating of step (6) the wear-resisting layered material of pretreatment is with a thickness of 1.2mm.
The parameter of the laser cladding equipment are as follows: laser power 2200W, scanning speed 290mm/min, powder feeding rate 0.9r/
Min, spot diameter 5mm, overlapping rate 50% melt high 1.2mm, and temperature is 2200 DEG C.
Performance test table:
Table 1:
Detection content |
Example 1 |
Example 2 |
Example 3 |
Example 4 |
Example 5 |
Example 6 |
Example 7 |
Example 8 |
Example 9 |
Example 10 |
Example 11 |
Example 12 |
Comparative example |
Abrasion loss/mg |
24.3 |
31.2 |
39.4 |
45.6 |
49.6 |
56.7 |
57.4 |
61.4 |
64.5 |
69.2 |
70.1 |
74.3 |
92.3 |
As can be seen from Table 1: can be seen that by example and comparative example, pre-processing wear-resisting layered material laser melting coating in secondary
During handling basis material, laser melting coating is capable of providing high temperature, under the high temperature conditions, since pretreatment Transition Materials can be complete
Single treatment substrate material surface is covered, so that bottom is completely in the state of anaerobic, the porous carbon in bottom can make
Iron oxide in transition zone is reduced into fe, as cladding temperature gradually rises, under the high temperature conditions, and in sodium fluoride and
Under the catalytic action of single iron, the nanometer titanium dioxide pasc reaction of carbonaceous and surface inside bottom forms silicon carbide skeleton, thus
So that the wear-resisting property of system is further promoted, meanwhile, the manganese oxide and transition zone of single treatment substrate material surface
The middle simple substance reactive aluminum obtained by electrolysis generates aluminium oxide and simple substance manganese, so that bottom and transition interlayer form metallurgical bonding,
So that the wear-resisting property of system is further promoted;Again, the oxygen in transition zone in part pure aluminum and wearing layer
Change chromium reaction, generate aluminium oxide and simple substance chromium, so that wearing layer and transition interlayer form metallurgical bonding, so that system is resistance to
Mill performance is further promoted.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.