CN109894960B - Rust remover - Google Patents
Rust remover Download PDFInfo
- Publication number
- CN109894960B CN109894960B CN201910238756.2A CN201910238756A CN109894960B CN 109894960 B CN109894960 B CN 109894960B CN 201910238756 A CN201910238756 A CN 201910238756A CN 109894960 B CN109894960 B CN 109894960B
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- warhead
- tubular shell
- elastic piece
- rust
- spiral elastic
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- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title claims abstract description 64
- 230000007246 mechanism Effects 0.000 claims abstract description 66
- 238000009434 installation Methods 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 21
- 238000011084 recovery Methods 0.000 claims description 10
- 238000004140 cleaning Methods 0.000 description 7
- 238000013016 damping Methods 0.000 description 5
- 230000007547 defect Effects 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Cleaning In General (AREA)
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Abstract
The rust remover comprises a warhead type rust removing mechanism and a spiral elastic piece, wherein the warhead type rust removing mechanism comprises a warhead, a first driving mechanism and a tubular shell, the warhead is movably arranged in the tubular shell, and the side wall of the warhead abuts against the inner wall of the tubular shell so that the warhead does not slip out of the tubular shell in a natural state; the warhead can do linear reciprocating motion under the drive of the first driving mechanism so as to repeatedly strike the surface to be derusted for derusting; the rust remover is internally provided with a mounting station, the outer wall of the tubular shell is provided with a threaded track, and the threaded track is sleeved with a spiral elastic piece and can rotate relatively to the spiral elastic piece so as to drive the warhead type rust removing mechanism to lift along the spiral elastic piece; one end of the spiral elastic piece is arranged at the installation station. Compared with the prior art, the invention has the advantages that the function which can be realized by two independent mechanisms is realized by one mechanism, and the invention can effectively save the internal space of the equipment when applied to the equipment, so that the internal structure of the equipment is more compact.
Description
Technical Field
The invention relates to the field of rust removal, in particular to a rust remover.
Background
Currently, existing lifting mechanisms include screw nut lifting mechanisms, linear lifting mechanisms, and the like. The linear lifting mechanism drives the moving part to lift through a second driving device such as a motor, and the distance of the moving part of the linear lifting mechanism is difficult to accurately control because the motor is used as the second driving device, and the linear lifting mechanism is generally large in size and suitable for bearing heavy objects to lift and fix a distance. The screw nut lifting mechanism controls the screw to rotate relative to the nut so as to drive the nut to lift, the lifting distance of the screw nut lifting mechanism can be regulated and controlled accurately by controlling the number of turns of the screw nut, the screw nut lifting mechanism is also suitable for bearing lighter and smaller objects to lift, and the lifting distance can be regulated and controlled according to conditions.
The prior art has the following defects: the existing lifting mechanism has certain defects if used for a bullet type rust removing mechanism. The warhead type rust removing mechanism needs to be driven by the lifting mechanism to lift so as to match the height change of the surface to be removed, for example, the height of the surface to be removed becomes high, and if the warhead type rust removing mechanism keeps the current height, the surface to be removed can not be reached, so that rust cannot be removed; and warhead formula rust cleaning mechanism's warhead itself still can take place to act under drive arrangement's drive to lead to warhead formula rust cleaning mechanism body vibration, because screw nut elevating system is rigid structure, do not have shock-absorbing function, just so need set up a damping device alone in addition, warhead formula rust cleaning mechanism passes through damping device and installs on elevating system, or elevating system passes through damping device and installs in the derusting machine, can occupy more altitude space like this. For the derusting machine with high requirement on the structural compactness, if the derusting machine is higher in height, the surface to be derusted with lower height is difficult to derusting.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide the derusting machine, wherein a lifting device and a damping device connected with a warhead-type derusting mechanism in the derusting machine occupy small height space in the derusting machine, so that the internal structure of the derusting machine is more compact.
The warhead type rust removing mechanism comprises a warhead, a first driving mechanism and a tubular shell, wherein the warhead is movably arranged in the tubular shell, and the side wall of the warhead abuts against the inner wall of the tubular shell so that the warhead does not slip out of the tubular shell in a natural state; the warhead can do linear reciprocating motion under the drive of the first driving mechanism so as to repeatedly strike the surface to be derusted for derusting; the rust remover is internally provided with a mounting station, the outer wall of the tubular shell is provided with a threaded track, and the threaded track is sleeved with a spiral elastic piece and can rotate relatively to the spiral elastic piece so as to drive the warhead type rust remover to lift along the spiral elastic piece; one end of the spiral elastic piece is installed at the installation station.
Further, the screw-shaped track is a channel, and the screw-shaped elastic piece can be embedded in the screw-shaped track in a manner of rotating relative to the screw-shaped track.
Further, the cross section of the channel is concave or U-shaped.
Further, two end faces of the spiral elastic piece, which are opposite to two inner side walls of the channel, are planes.
Further, the rust remover also comprises a second driving device and a transmission gear, wherein the transmission gear is rotatably arranged in the rust remover, the output end of the second driving device is arranged on one side of the transmission gear with meshing teeth, and the output end of the second driving device is meshed with the transmission gear; the spiral elastic piece is arranged on the end face of the transmission gear, and the second driving device can drive the spiral elastic piece to rotate through the transmission gear.
Further, the linear motion path of the tubular shell comprises limit positions at two ends, at least one limit position is fixedly provided with an anti-rotation part, and the end face of the tubular shell facing the limit position is provided with an anti-rotation part; the rotation preventing member and the rotation preventing portion cooperate such that the tubular housing does not rotate together with the helical elastic member when the helical elastic member rotates.
Further, the installation station is arranged on one end face in the derusting machine, and the spiral elastic piece is vertically installed on the installation station.
Further, the end of the warhead is provided with a tool bit which is convenient for rust removal.
Further, the rust recovery device comprises a negative pressure generating device and a rust recovery port arranged on one side of the warhead, and the negative pressure generating device is communicated with the rust recovery port.
Further, the first driving mechanism is a gas distribution mechanism, the side wall of the warhead abuts against the inner wall of the tubular shell, so that gas pressure in the open cavity is isolated from the outside atmosphere, the gas distribution mechanism is communicated with the open cavity, gas is introduced into the open cavity by the gas distribution mechanism to drive the warhead to strike the surface to be derusted, and the warhead rebounds after striking the surface to be derusted.
The spiral elastic piece is controlled to rotate relative to the tubular shell, the spiral elastic piece is matched with a threaded track of the tubular shell so as to enable the tubular shell to lift, and the warhead also lifts along with the tubular shell, so that the lifting function of the warhead type rust removing mechanism is realized; meanwhile, the spiral elastic piece has a certain elastic reset function, one end of the spiral elastic piece is installed at the installation station, although the warhead type rust removing mechanism can generate vibration, in the process that the warhead type rust removing mechanism transmits the vibration to the rust remover, the spiral elastic piece can offset part of the vibration, and finally the vibration transmitted to the rust remover can be effectively reduced, so that the vibration absorbing function of the rust remover can be realized. Compared with the prior art, the invention has the beneficial effects that the function which can be realized by two independent mechanisms is realized by one mechanism, and the invention can effectively save the internal space of the derusting machine, especially the height space when applied to the derusting machine, so that the internal structure of the derusting machine is more compact.
Drawings
Fig. 1 is a schematic cross-sectional view of a warhead rust remover (warhead not shown) and a helical spring after installation;
FIG. 2 is a schematic view of the outer wall of the tubular housing;
fig. 3 is a perspective view of the warhead-type rust removing mechanism installed in the rust remover;
FIG. 4 is a schematic view of an anti-rotation portion;
fig. 5 is a schematic view of a derusting machine.
In the figure: 1. a helical elastic member; 2. a bullet type rust removing mechanism; 3. a transmission gear; 4. a second driving device; 6. a thread-like track; 7. an anti-rotation part; 8. a cutter head; 9. a rust recovery port; 10. negative pressure generating device.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and detailed description, wherein it is to be understood that, on the premise of no conflict, the following embodiments or technical features may be arbitrarily combined to form new embodiments.
As shown in fig. 1-5, the derusting machine mainly comprises a spiral elastic piece 1 (preferably a spring), a warhead derusting mechanism 2, a transmission gear 3 and a second driving device 4.
The bullet type rust removing mechanism 2 comprises a bullet, a first driving mechanism and a tubular shell, wherein the bullet is movably nested in the tubular shell, and the side wall of the bullet abuts against the inner wall of the tubular shell so that the bullet does not slip out of the tubular shell in a natural state; thus, the tubular shell is driven to lift and then the whole warhead-type rust removing mechanism 2 is driven to lift and lower. The warhead can do linear reciprocating motion under the drive of first actuating mechanism to strike the face of waiting to rust cleaning repeatedly and remove rust, in order to avoid first actuating device to interfere the lift of warhead, tubular shell, first actuating device can be the rectilinear motion actuating mechanism such as the pneumatic cylinder of setting in tubular shell, also can be the air distribution mechanism, tubular shell is the open cavity this moment, warhead lateral wall offsets with tubular shell's inner wall and makes the interior atmospheric pressure of open cavity and external atmosphere separate, the air distribution mechanism is linked together with the open cavity, the air distribution mechanism lets in gas drive warhead to the face of waiting to rust cleaning to the open cavity, the warhead takes place to rebound after striking the face of waiting to rust cleaning, the tip of warhead is provided with tool bit 8 of being convenient for rust cleaning. In addition, in order to retrieve the rust knocked down from the face of waiting to rust removal, the derusting machine still includes negative pressure generating device 10 and sets up in rust recovery mouth 9 of warhead one side, negative pressure generating device 10 with rust recovery mouth 9 intercommunication to the rust that drops from the face of waiting to rust removal can be inhaled to rust recovery mouth 9. The negative pressure generating device 10 is a prior art, and the working principle thereof can be referred to as a vacuum cleaner.
The outer side wall of the tubular shell is provided with a threaded track 6, the spiral elastic piece 1 is sleeved on the tubular shell, and the positions of the spiral elastic piece 1 and the threaded track 6 are relatively matched; the transmission gear 3 is horizontally arranged above the spiral elastic piece 1, the transmission gear 3 is rotatably arranged in the derusting machine, the end face of the transmission gear 3 without the meshing teeth is connected with one end of the spiral elastic piece 1, the meshing teeth are arranged on the periphery of the transmission gear 3, the output shaft of the second driving device 4 is arranged on the periphery outer side provided with the meshing teeth, the meshing teeth are also arranged on the output shaft, the output shaft is meshed with the transmission gear 3, and the second driving device 4 can drive the transmission gear 3 to rotate through the output shaft, so that the spiral elastic piece 1 is driven to rotate. The spiral elastic piece 1 and the threaded track 6 are smooth, and the friction force is small, so that the tubular shell does not rotate when the spiral elastic piece 1 rotates, the spiral elastic piece 1 rotates relative to the threaded track 6, the tubular shell is driven to lift, and the principle is similar to a screw-nut mechanism. Because one end of the spiral elastic piece 1 is arranged on the transmission gear 3, and the transmission gear 3 is arranged in the derusting machine, the bullet type derusting mechanism can generate vibration, and in the process that the bullet type derusting mechanism transmits the vibration to the derusting machine, the spiral elastic piece 1 counteracts part of the vibration, and finally the vibration transmitted to the derusting machine can be effectively reduced, so that the function of damping can be realized. Compared with the prior art, the invention has the beneficial effects that the function which can be realized by two independent mechanisms is realized by one mechanism, and the invention can effectively save the internal space of the derusting machine, especially the height space when applied to the derusting machine, so that the internal structure of the derusting machine is more compact.
In order that the helical spring 1 does not disengage from the screw-like track 6 during rotation, the screw-like track 6 may be a groove, the mouth of which is directed away from the side wall of the tubular housing, as in fig. 2. The spiral elastic element 1 can be embedded into the groove, so that the spiral elastic element is not easy to slip. The cross section of the groove can be concave or U-shaped, both inner side walls of the groove are plane, and the upper end face and the lower end face of the spiral elastic piece 1 which are in contact fit with both inner side walls of the groove are also plane, so that the spiral elastic piece 1 and the thread-shaped track 6 are matched in a face-to-face contact manner, and the possibility that the spiral elastic piece 1 slips on the thread-shaped track 6 is further reduced.
As shown in fig. 4, in order to avoid the problem that the bullet-type rust removing mechanism 2 cannot be lifted up and down due to the rotation of the tubular housing along with the spiral elastic member 1 caused by the friction force between the spiral rail 6 and the spiral elastic member 1, a substrate is disposed at two extreme positions of the highest point and the lowest point of the lifting path of the bullet-type rust removing mechanism 2, the substrate is a fixed structure, an anti-rotation part 7 (preferably a clamping groove) is disposed on the substrate, and anti-rotation members (preferably clamping blocks) corresponding to the anti-rotation part 7 are disposed on two end surfaces of the tubular housing. When the warhead-shaped rust removing mechanism 2 is ready to lift or the warhead-shaped rust removing mechanism is ready to retract after the limit position is finished to advance, the clamping groove and the clamping piece are in a jogged state, so that the tubular shell cannot rotate along with the spiral elastic piece 1, and the spiral elastic piece 1 can drive the warhead-shaped rust removing mechanism to lift during rotation.
The above embodiments are only preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, but any insubstantial changes and substitutions made by those skilled in the art on the basis of the present invention are intended to be within the scope of the present invention as claimed.
Claims (8)
1. The warhead type rust removing mechanism comprises a warhead, a first driving mechanism and a tubular shell, wherein the warhead is movably arranged in the tubular shell, and the side wall of the warhead abuts against the inner wall of the tubular shell so that the warhead does not slip out of the tubular shell in a natural state; the warhead can do linear reciprocating motion under the drive of the first driving mechanism so as to repeatedly strike the surface to be derusted for derusting; the rust remover is internally provided with a mounting station, and is characterized in that: the outer wall of the tubular shell is provided with a thread-shaped track, and the thread-shaped elastic piece is sleeved on the thread-shaped track and can rotate relatively to drive the warhead-type rust removing mechanism to lift along the thread-shaped elastic piece; one end of the spiral elastic piece is arranged at the installation station; the rust remover also comprises a second driving device and a transmission gear, wherein the transmission gear is rotatably arranged in the rust remover, the output end of the second driving device is arranged on one side of the transmission gear with meshing teeth, and the output end of the second driving device is meshed with the transmission gear; the second driving device can drive the spiral elastic piece to rotate through the transmission gear; the linear motion path of the tubular shell comprises limit positions at two ends, at least one limit position is fixedly provided with an anti-rotation part, and the end face of the tubular shell facing the limit position is provided with an anti-rotation part; the rotation preventing member and the rotation preventing portion cooperate such that the tubular housing does not rotate together with the helical elastic member when the helical elastic member rotates.
2. A derusting machine as claimed in claim 1, wherein: the screw-shaped track is a channel, and the screw-shaped elastic piece can be embedded in the screw-shaped track in a manner of rotating relative to the screw-shaped track.
3. A derusting machine as claimed in claim 2, wherein: the cross section of the channel is concave or U-shaped.
4. A derusting machine as claimed in claim 3, wherein: the two end surfaces of the spiral elastic piece, which are opposite to the two inner side walls of the channel, are planes.
5. A derusting machine as claimed in claim 1, wherein: the installation station is arranged on one end face in the derusting machine, and the spiral elastic piece is vertically installed on the installation station.
6. A derusting machine as claimed in claim 1, wherein: the end of the warhead is provided with a tool bit which is convenient for rust removal.
7. A derusting machine as claimed in claim 1, wherein: the rust recovery device comprises a negative pressure generating device and a rust recovery port arranged on one side of the warhead, wherein the negative pressure generating device is communicated with the rust recovery port.
8. A derusting machine as claimed in claim 1, wherein: the first driving mechanism is a gas distribution mechanism, the tubular shell is an opening cavity, the side wall of the warhead abuts against the inner wall of the tubular shell to enable gas pressure in the opening cavity to be isolated from external atmosphere, the gas distribution mechanism is communicated with the opening cavity, and the gas distribution mechanism is used for introducing gas into the opening cavity to drive the warhead to strike a surface to be derusted, and the warhead rebounds after striking the surface to be derusted.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910238756.2A CN109894960B (en) | 2019-03-27 | 2019-03-27 | Rust remover |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910238756.2A CN109894960B (en) | 2019-03-27 | 2019-03-27 | Rust remover |
Publications (2)
Publication Number | Publication Date |
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CN109894960A CN109894960A (en) | 2019-06-18 |
CN109894960B true CN109894960B (en) | 2024-04-02 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201910238756.2A Active CN109894960B (en) | 2019-03-27 | 2019-03-27 | Rust remover |
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CN (1) | CN109894960B (en) |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2290453Y (en) * | 1997-03-03 | 1998-09-09 | 罗侣旦 | Pneumatic chipping hammer |
CN2476394Y (en) * | 2001-04-04 | 2002-02-13 | 卢乃元 | Pneumatic rust removal machine |
CN101052479A (en) * | 2004-08-26 | 2007-10-10 | 沃恩阿克斯公开股份有限公司 | Nail gun |
CN104589193A (en) * | 2015-01-23 | 2015-05-06 | 德阳路通铁路技术开发有限公司 | Adjustable steel rail derusting machine |
CN206123576U (en) * | 2016-08-31 | 2017-04-26 | 湛江市海帆船舶新材料开发有限公司 | Low pneumatic type descaling hammer that shakes |
DE202017107645U1 (en) * | 2017-12-15 | 2018-01-08 | Jih I Pneumatic Industrial Co., Ltd. | Pneumatic tool for removing rust |
CN207942298U (en) * | 2018-02-28 | 2018-10-09 | 唐山市德龙钢铁有限公司 | A kind of sand rust remover |
CN209681881U (en) * | 2019-03-27 | 2019-11-26 | 广州力多机器人智能科技有限公司 | A kind of rust remover |
-
2019
- 2019-03-27 CN CN201910238756.2A patent/CN109894960B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2290453Y (en) * | 1997-03-03 | 1998-09-09 | 罗侣旦 | Pneumatic chipping hammer |
CN2476394Y (en) * | 2001-04-04 | 2002-02-13 | 卢乃元 | Pneumatic rust removal machine |
CN101052479A (en) * | 2004-08-26 | 2007-10-10 | 沃恩阿克斯公开股份有限公司 | Nail gun |
CN104589193A (en) * | 2015-01-23 | 2015-05-06 | 德阳路通铁路技术开发有限公司 | Adjustable steel rail derusting machine |
CN206123576U (en) * | 2016-08-31 | 2017-04-26 | 湛江市海帆船舶新材料开发有限公司 | Low pneumatic type descaling hammer that shakes |
DE202017107645U1 (en) * | 2017-12-15 | 2018-01-08 | Jih I Pneumatic Industrial Co., Ltd. | Pneumatic tool for removing rust |
CN207942298U (en) * | 2018-02-28 | 2018-10-09 | 唐山市德龙钢铁有限公司 | A kind of sand rust remover |
CN209681881U (en) * | 2019-03-27 | 2019-11-26 | 广州力多机器人智能科技有限公司 | A kind of rust remover |
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CN109894960A (en) | 2019-06-18 |
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