CN109894843B - Novel range extender assembly devices - Google Patents

Novel range extender assembly devices Download PDF

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Publication number
CN109894843B
CN109894843B CN201910299300.7A CN201910299300A CN109894843B CN 109894843 B CN109894843 B CN 109894843B CN 201910299300 A CN201910299300 A CN 201910299300A CN 109894843 B CN109894843 B CN 109894843B
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plate
sliding rail
jacking
clamp
bearing
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CN109894843A (en
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颜贵斌
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Shenzhen Huake Tianxin Technology Co ltd
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Shenzhen Huake Tianxin Technology Co ltd
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Abstract

The invention discloses a novel range extender assembly mechanism, which comprises a main body frame mechanism, a transverse sliding rail mechanism, a longitudinal sliding rail mechanism, a jacking mechanism and a clamp mechanism; the main body frame mechanism comprises a bottom frame, foundation bolts and a storage plate; the transverse sliding rail mechanism comprises a panel, a cushion block, a transverse sliding rail A, a sliding block A, a stop block A, an organ cover mounting piece, an organ cover, a mounting large plate A and a fastening handle A; the longitudinal sliding rail mechanism comprises a longitudinal sliding rail B, a sliding block B, a stop block B, a jacking guide plate and a tightening handle B; the jacking mechanism comprises a bearing mounting plate, a two-half bearing seat, a guide shaft, a shaft sleeve, a spring, a bolt, a jacking plate, a cylinder joint and a cylinder; the clamp mechanism comprises a bearing mounting plate B, a crossed roller bearing, a rotating shaft, a cross beam, side plates, a handle and a clamp. The invention is more convenient to assemble; the assembly table can manually rotate left and right to swing; the position of the clamp can be found faster; convenient for maintenance at any time, etc.

Description

Novel range extender assembly devices
Technical Field
The invention relates to an equipment assembly mechanism, in particular to a novel range extender assembly mechanism.
Background
The alignment and assembly convenience of the traditional range extender assembly mechanism on the height positions of spline teeth and spline grooves of the range extender are poor, and the range extender assembly table cannot manually rotate and swing left and right, so that inconvenience is brought to assembly operation. Meanwhile, the bearing of the traditional assembly mechanism is inconvenient to detach, replace and overhaul. Therefore, developing a novel range extender assembly mechanism becomes a problem to be solved by those skilled in the art.
Disclosure of Invention
The invention aims to solve the defects and provides a novel range extender assembly mechanism.
The above object of the present invention is achieved by the following technical solutions: a novel range extender assembly mechanism comprises a main body frame mechanism, a transverse sliding rail mechanism, a longitudinal sliding rail mechanism, a jacking mechanism and a clamp mechanism;
The main body frame mechanism comprises an underframe, foundation bolts and a storage plate; the underframe is connected with foundation bolts (the main body frame can be adjusted to a certain height so that the frame reaches a required position); a layer of object placing plate (a certain tool and a certain product can be stacked on the object placing plate) is arranged in the middle of the underframe, so that the space utilization rate of the equipment is improved;
The transverse sliding rail mechanism comprises a panel, a cushion block, a transverse sliding rail A, a sliding block A, a stop block A, an organ cover mounting piece, an organ cover, a large mounting plate A and a fastening handle A; the panel is arranged on the top of the underframe (the panel is used as a supporting bearing surface of the mechanism); two transverse cushion blocks are arranged on the panel at a certain distance (the heights of the cushion blocks are set according to actual conditions); a transverse slide rail A is respectively arranged on each of the two cushion blocks, and two sliding blocks A are respectively arranged on each transverse slide rail A (the transverse movement of the sliding blocks A is used for determining the horizontal position point of the sliding blocks A); two ends of the cushion block are respectively provided with a stop block A (the stop block A is used for limiting the limiting distance of the sliding block A moving on the transverse sliding rail A so as to prevent the sliding block A from falling off on the transverse sliding rail A); an organ cover mounting piece is respectively arranged at one side of two ends of the transverse sliding rail A; the organ cover is arranged on the organ cover mounting piece (the organ cover is one type of protective cover, and the protective cover has the characteristics of foot stepping resistance, hard object collision resistance, deformation resistance, long service life, good sealing, light operation and the like, and plays a role in protecting a mechanism); a large installation plate A is installed on the sliding block A; four fastening handles A are arranged around the large installation plate A (when the sliding block A moves to a proper position, the fastening handles A start to act, the fixed transverse sliding rail A does not move any more, the transverse position of the transverse sliding rail A is determined, and the transverse position is locked and fixed through the fastening handles A);
The longitudinal sliding rail mechanism comprises a longitudinal sliding rail B, a sliding block B, a stop block B, a jacking guide plate and a tightening handle B; two longitudinal sliding rails B (used for determining the position points in the longitudinal direction) are arranged on the installation large plate A; two sliding blocks B are respectively arranged on the longitudinal sliding rail B; two ends of the longitudinal slide rail B are respectively provided with a stop block B (the stop block B is used for limiting the moving distance of the slide block B on the longitudinal slide rail B and preventing the slide block B from falling off on the longitudinal slide rail B); a jacking guide plate (having a certain guide function on the ascending and descending of the mechanism) is arranged on the slide block B; four tightening handles B are arranged around the jacking guide plate (when the sliding block B moves to a proper position, the tightening handles B start to act, the sliding block B is fixed and will not move any more, the longitudinal position of the sliding block B is determined, and the longitudinal position is locked and fixed through the tightening handles B);
The jacking mechanism comprises a bearing mounting plate, a two-half bearing seat, a guide shaft, a shaft sleeve, a spring, a bolt, a jacking plate, a cylinder joint and a cylinder; bearing mounting plates are arranged at four corners of the jacking guide plate; the two-half bearing seat is arranged on the bearing mounting plate (the common bearing seat is inconvenient to detach and install, the time consumption is very long, the normal production of enterprises is seriously influenced, and the two-half bearing seat is simple to install and easy to detach and replace); the guide shaft is provided with the shaft sleeve (the guide shaft is arranged around the jacking guide plate, and the equally-divided guide shaft not only ensures that the jacking plate is stressed and balanced, but also has a guide effect and a limit effect on the ascending and descending movement of the jacking plate, and no mess strings are caused), and the shaft sleeve is connected with the two half bearing seats (the shaft sleeve avoids the direct contact of the bearing and the guide shaft and the abrasion of the bearing); the bolt is sleeved with a spring (the spring deforms under the action of external force and returns to the original state after the external force is removed; namely, the lifting and descending movements of the lifting plate are flexible movements), the bolt passes through the lifting plate to reach the lifting guide plate (the lifting guide plate performs lifting and descending movements together under the action of a guide shaft), and when the lifting guide plate reaches a designated position, the bolt locks the lifting guide plate and fixes the position of the lifting guide plate; the cylinder is connected with the cylinder joint (the lifting plate and a mechanism on the lifting plate are powered to make the lifting plate perform lifting and descending motions); the cylinder joint is connected with the jacking plate;
The clamp mechanism comprises a bearing mounting plate B, a crossed roller bearing, a rotating shaft, a cross beam, a side plate, a handle and a clamp; the bearing mounting plate B is mounted on the jacking plate; the crossed roller bearing is mounted on the bearing mounting plate B (the crossed roller bearing is fixed with the crossed roller collar to prevent mutual separation after being mounted with the roller and the interval retainer because of the divided inner ring or outer ring, and the crossed roller bearing can bear loads in all directions by only one set of crossed roller bearing because of crossed arrangement, and compared with the traditional type bearing, the rigidity is improved by 3-4 times; one end of the rotating shaft is connected with the cross beam (the rotating shaft can rotate 360 degrees around the crossed roller bearing), and the other end of the rotating shaft passes through the crossed roller bearing; the beam is connected with the two side plates to form a U-shaped clamp mounting piece; each side plate is provided with a handle (when the angle of the clamp is manually adjusted, the handle is an application point for manually adjusting the angle, and the handle is held to adjust the angle); the jig (the shape of which is designed according to the shape of the workpiece) is mounted on the jig mounting member (i.e., on the side plate).
Compared with the prior art, the invention has the advantages that:
1. The height direction of the range extender positioning support table is flexible, and a pneumatic and spring combined mode is adopted. The alignment and assembly of the spline teeth and spline grooves of the range extender in the height position can be more convenient.
2. The range extender assembly table can manually rotate and swing left and right so that spline teeth of the range extender are aligned with spline grooves of an engine flywheel, and then a spline shaft is installed in the spline holes to complete assembly of the range extender and the engine.
3. The organ protective cover is called a flexible organ type machine tool guide rail protective cover, commonly called cutworms, and is one type of machine tool protective cover. The shape of the organ protective cover can be designed into various types according to actual needs, the size of the organ protective cover can be manufactured according to actual needs, and the organ protective cover has the advantages of small compression, long stroke and the like. The shield has no metal parts, so that the serious damage to the machine caused by loosening of the parts when the shield works is avoided.
4. Tightening the handle enables fixing the position in the transverse and longitudinal directions. When the angle of the clamp is manually adjusted, the transverse displacement and the longitudinal displacement can not be generated. Enabling the position of the clamp to be found more quickly.
5. The two-half bearing seat and the bearing are adopted, so that the installation and the disassembly are convenient. Because the bearing is a vulnerable part, the bearing is very convenient to replace and convenient to overhaul at any time.
6. The internal structure of the crossed roller bearing adopts rollers which are mutually perpendicular and crossed at 90 degrees, so that the crossed roller bearing has excellent rotation precision; an outer ring or an inner ring which is divided into two parts at the same time, is fixed together after being installed into the roller and the retainer, so that the operation is very simple during installation; can bear larger axial and radial loads; therefore, the angle of the clamp is adjusted by taking the clamp as a contact point, the clamp can rotate by 360 degrees, the operation is very simple and convenient, and the bad conditions such as toppling and the like are not generated.
Drawings
Fig. 1 is a schematic diagram of the front view structure of the present invention.
Fig. 2 is a right-side view of the present invention.
Fig. 3 is a schematic perspective view of the present invention.
Detailed Description
The invention is further described in detail below with reference to the accompanying drawings.
As shown in fig. 1,2 and 3, a novel range extender assembly mechanism comprises a main body frame mechanism, a transverse sliding rail mechanism, a longitudinal sliding rail mechanism, a jacking mechanism and a clamp mechanism;
The main body frame mechanism comprises a bottom frame 1, foundation bolts 2 and a storage plate 3; the underframe 1 is connected with the foundation bolts 2 (the main body frame can be adjusted to a certain height so that the frame reaches a required position); a layer of object placing plate 3 (a certain tool and a certain product can be stacked on the object placing plate) is arranged in the middle of the underframe 1, so that the space utilization rate of the equipment is improved;
The transverse sliding rail mechanism comprises a panel 4, a cushion block 5, a transverse sliding rail A6, a sliding block A7, a stop block A8, an organ cover mounting piece 9, an organ cover (not shown in the figure), a mounting large plate A11 and a fastening handle A12; the panel 4 is arranged on the top of the underframe 1 (the panel is used as a supporting bearing surface of a mechanism); two transverse cushion blocks 5 are arranged on the panel 4 at a certain distance (the heights of the cushion blocks are set according to actual conditions); a transverse slide rail A6 is arranged on each of the two cushion blocks 5, and two sliding blocks A7 are arranged on each of the transverse slide rails A6 (the transverse movement of the sliding blocks A is used for determining the horizontal position point of the sliding blocks A); two ends of the cushion block are respectively provided with a stop block A8 (the stop block A is used for limiting the limiting distance of the sliding block A moving on the transverse sliding rail A so as to prevent the sliding block A from falling off on the transverse sliding rail A); an organ cover mounting piece is respectively arranged at one side of two ends of the transverse sliding rail A6; the organ cover 10 is arranged on the organ cover mounting piece 9 (the organ cover is one type of protective cover, and the protective cover has the characteristics of foot stepping resistance, hard object collision resistance, deformation resistance, long service life, good sealing, light running and the like, and plays a role in protecting a mechanism); a large installation plate A11 is installed on the sliding block A7; four tightening handles A12 are arranged around the large installation plate A11 (when the sliding block A moves to a proper position, the tightening handles A start to act, the fixed transverse sliding rail A does not move any more, the transverse position of the transverse sliding rail A is determined, and the transverse position is locked and fixed through the tightening handles A);
The longitudinal sliding rail mechanism comprises a longitudinal sliding rail B13, a sliding block B14, a stop block B15, a jacking guide plate 16 and a tightening handle B17; two longitudinal slide rails B13 (for determining the position points in the longitudinal direction thereof) are arranged on the installation large plate A11; two sliding blocks B14 are respectively arranged on the longitudinal sliding rail B13; two stop blocks B15 are respectively arranged at two ends of the longitudinal slide rail B13 (the stop blocks B are used for limiting the moving distance of the slide block B on the longitudinal slide rail B and preventing the slide block B from falling off on the longitudinal slide rail B); a jacking guide plate 16 (having a certain guiding function on the ascending and descending of the mechanism) is arranged on the slide block B14; four tightening handles B17 are arranged around the jacking guide plate 16 (when the sliding block B moves to a proper position, the tightening handles B start to act, the sliding block B is fixed and will not move any more, the longitudinal position of the sliding block B is determined, and the longitudinal position is locked and fixed through the tightening handles B);
The jacking mechanism comprises a bearing mounting plate 18, a half bearing seat 19, a guide shaft 10, a shaft sleeve 20, a spring 21, a bolt 22, a jacking plate 23, a cylinder joint 24 and a cylinder 25; bearing mounting plates 18 are arranged at four corners of the jacking guide plate 16; the two-half bearing seat 19 is arranged on the bearing mounting plate 18 (the common bearing seat is inconvenient to detach and install, the time consumption is very long, the normal production of enterprises is seriously affected, and the two-half bearing seat is simple to install and easy to detach and replace); the shaft sleeve 20 is arranged on the guide shaft 10 (the guide shaft is arranged around the jacking guide plate, and the equally-divided guide shaft not only ensures that the jacking plate is stressed and balanced, but also has a guide effect and a limiting effect on the ascending and descending movement of the jacking plate, so that the lifting plate cannot be in disorder), and the shaft sleeve 20 is connected with the two half bearing seats 19 (the shaft sleeve avoids the direct contact of a bearing and the guide shaft and the abrasion of the bearing); the bolt 22 is sleeved with the spring 21 (the spring deforms under the action of external force and returns to the original state after the external force is removed; namely, the lifting and descending movements of the lifting plate are flexible movements), the bolt 22 passes through the lifting plate 23 to reach the lifting guide plate 16 (the lifting guide plate performs lifting and descending movements together under the action of the guide shaft), and when the lifting guide plate reaches a designated position, the bolt 22 locks the lifting guide plate and fixes the position of the lifting guide plate); the cylinder 25 is connected with the cylinder joint 24 (giving power to the lifting plate and the mechanism on the lifting plate so that the lifting plate can ascend and descend); the cylinder joint 24 is connected with the jacking plate 23;
The clamp mechanism comprises a bearing mounting plate B26, a crossed roller bearing 27, a rotating shaft 28, a beam 29, side plates 30, a handle 31 and a clamp 32; the bearing mounting plate B26 is mounted on the jacking plate 23; the crossed roller bearing 27 is mounted on the bearing mounting plate B26 (crossed roller bearing, because the divided inner ring or outer ring, after being fitted into the roller and the spacer holder, is fixed together with the crossed roller collar to prevent mutual separation, so the operation is simple when mounting, because it is crossed and arranged, therefore only one crossed roller bearing can bear the load of all directions, compared with the traditional type bearing, the rigidity is improved by 3-4 times, meanwhile, because the crossed roller bearing inner ring or outer ring is of a two-divided structure, the bearing clearance can be adjusted, even if the preload is applied, the high-precision rotary motion can be obtained); one end of the rotating shaft 28 is connected with a cross beam 29 (the rotating shaft can rotate 360 degrees around the crossed roller bearing), and the other end passes through the crossed roller bearing 27; the beam 29 is connected with two side plates 30 to form a U-shaped clamp mounting piece; each side plate 30 is provided with a handle 31 (when the angle of the clamp is manually adjusted, the handle is an application point for manually adjusting the angle, and the handle is held to adjust the angle); the jig 32 (the shape of which is designed according to the shape of the workpiece) is mounted on the jig mount (i.e., on the side plate).
The working principle of the invention is as follows:
When the novel range extender mechanism normally operates, firstly, a person gives power to the equipment to act on the transverse slide rail A, when the set position is reached, the person gives downward force to the tightening handle A, so that the tightening handle A moves downwards and rotates clockwise to be locked, and the position of the transverse slide rail is locked and does not move any more, namely the transverse position of the clamp is determined; then, when the equipment is powered on to act on the longitudinal slide rail B and the equipment reaches a designated position, the equipment is powered on by a person to exert downward force on the tightening handle B, so that the tightening handle B moves downwards and is locked by rotating clockwise, and the longitudinal slide rail is locked and does not move any more, namely the longitudinal position of the clamp is determined; then the cylinder starts to move, the lifting plate is given an upward power, the lifting plate and the parts arranged on the lifting plate move upwards along the guide shafts (the guide shafts are arranged at the four corners of the plate, so that the lifting plate is uniformly stressed and has a guiding function), when the lifting plate reaches a specified position, the cylinder stops moving, the spring is in a stretched state, a person gives a locking force to the bolt (the tension of the spring is balanced with the locking force of the bolt), the height position of the clamp is determined, after the transverse, longitudinal and height positions are determined, the angle of the clamp is adjusted, in order to enable the spline teeth of the range extender to be aligned with the spline grooves of the flywheel of the engine, the person starts to adjust by taking the crossed roller bearing as an acting point, and the handle is held by hand (the clamp supporting module has 0-degree, 90-degree, 270-degree and 360-degree rotating functions and is positioned, and at the moment, the range extender assembly table can be manually rotated and swung left and right, the range extender spline shaft is aligned with the spline holes of the flywheel of the engine, and the spline shaft is aligned with the spline grooves of the spline shafts of the engine, and then the spline shafts are assembled with the flywheel.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present invention.

Claims (1)

1. Novel increase journey ware assembly devices, its characterized in that: the device comprises a main body frame mechanism, a transverse sliding rail mechanism, a longitudinal sliding rail mechanism, a jacking mechanism and a clamp mechanism;
the main body frame mechanism comprises an underframe, foundation bolts and a storage plate; the underframe is connected with the foundation bolt; a layer of object placing plate is arranged in the middle of the underframe;
The transverse sliding rail mechanism comprises a panel, a cushion block, a transverse sliding rail A, a sliding block A, a stop block A, an organ cover mounting piece, an organ cover, a large mounting plate A and a fastening handle A; the panel is arranged at the top of the underframe; two transverse cushion blocks are arranged on the panel according to a certain distance; a transverse sliding rail A is respectively arranged on each of the two cushion blocks, and two sliding blocks A are respectively arranged on each transverse sliding rail A; two ends of the cushion block are respectively provided with a block A; an organ cover mounting piece is respectively arranged at one side of two ends of the transverse sliding rail A; an organ cover is arranged on the organ cover mounting piece; a large installation plate A is installed on the sliding block A; four tightening handles A are arranged around the installation large plate A;
The longitudinal sliding rail mechanism comprises a longitudinal sliding rail B, a sliding block B, a stop block B, a jacking guide plate and a tightening handle B; two longitudinal sliding rails B are arranged on the installation large plate A; two sliding blocks B are respectively arranged on the longitudinal sliding rail B; two ends of the longitudinal slide rail B are respectively provided with a block B; a jacking guide plate is arranged on the sliding block B; four tightening handles B are arranged around the jacking guide plate;
The jacking mechanism comprises a bearing mounting plate, a two-half bearing seat, a guide shaft, a shaft sleeve, a spring, a bolt, a jacking plate, a cylinder joint and a cylinder; bearing mounting plates are arranged at four corners of the jacking guide plate; the two half bearing seats are arranged on the bearing mounting plate; the guide shaft is provided with a shaft sleeve which is connected with the two half bearing seats; the bolt is sleeved with a spring, and the bolt passes through the jacking plate to reach the jacking guide plate; the cylinder is connected with the cylinder joint; the cylinder joint is connected with the jacking plate;
The clamp mechanism comprises a bearing mounting plate B, a crossed roller bearing, a rotating shaft, a cross beam, a side plate, a handle and a clamp; the bearing mounting plate B is mounted on the jacking plate; the crossed roller bearings are arranged on the bearing mounting plate B; one end of the rotating shaft is connected with the cross beam, and the other end of the rotating shaft passes through the crossed roller bearing; the beam is connected with the two side plates to form a U-shaped clamp mounting piece; each side plate is provided with a handle; the clamp is mounted on the clamp mount.
CN201910299300.7A 2019-04-15 2019-04-15 Novel range extender assembly devices Active CN109894843B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910299300.7A CN109894843B (en) 2019-04-15 2019-04-15 Novel range extender assembly devices

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Application Number Priority Date Filing Date Title
CN201910299300.7A CN109894843B (en) 2019-04-15 2019-04-15 Novel range extender assembly devices

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CN109894843A CN109894843A (en) 2019-06-18
CN109894843B true CN109894843B (en) 2024-06-04

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112644823A (en) * 2021-01-13 2021-04-13 荣旗工业科技(苏州)股份有限公司 Assembling device and assembling system for bottle body structure

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102581590A (en) * 2012-03-06 2012-07-18 启东市联通测功器有限公司 Assembly table for speed changing box
CN106216989A (en) * 2016-08-30 2016-12-14 美克国际家私(天津)制造有限公司 A kind of seat frame automatic assembling
CN206622808U (en) * 2017-03-27 2017-11-10 纳瑞盛(上海)实业有限公司 A kind of jacking rotary detent mechanism
CN206716945U (en) * 2017-04-05 2017-12-08 无锡忻润汽车安全***有限公司 The guiding support mechanism of car door lock rotated riveting device
CN209793056U (en) * 2019-04-15 2019-12-17 深圳市华科天信科技有限公司 Novel range extender assembling mechanism

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102581590A (en) * 2012-03-06 2012-07-18 启东市联通测功器有限公司 Assembly table for speed changing box
CN106216989A (en) * 2016-08-30 2016-12-14 美克国际家私(天津)制造有限公司 A kind of seat frame automatic assembling
CN206622808U (en) * 2017-03-27 2017-11-10 纳瑞盛(上海)实业有限公司 A kind of jacking rotary detent mechanism
CN206716945U (en) * 2017-04-05 2017-12-08 无锡忻润汽车安全***有限公司 The guiding support mechanism of car door lock rotated riveting device
CN209793056U (en) * 2019-04-15 2019-12-17 深圳市华科天信科技有限公司 Novel range extender assembling mechanism

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